Instruction/ maintenance manual of the product 8196692 Frymaster
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Frymaster, a member of the Co mmercial Food Equipm ent Serv ice Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 NOV 2010 *8196692* Pasta Magic Gas Co.
DANGER IMPROPER INSTALLATION, A DJ USTMENT, ALTERATION, SERVICE, OR MAINTENA NCE CAN CAUSE PROPERTY DAMAGE, I NJURY, OR DEATH. READ TH E INSTALLATION, OPERATING, AND SERVICE INSTRUCTION S THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPM ENT.
i GAS COOKERS GPC, GPCB, GPCR and GPCRB SERVICE & PARTS MANUAL TABLE OF CONTENTS CHAPTER 1: Service Procedures 1.1 Functional Description .................................................................................................... ... 1-1 1.
1-1 GAS COOKERS GPC, GPCB, GPCR AND GPCRB SERVICE AND PARTS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description The GPC, GPCB, GPCR and GPCRB Gas Cookers a ll have a 12.
1-2 SMS III Controller The GPC, GPCB, GPCR and GPCRB controllers do not have a ten-time warm up cycle as previous models did, but instead use a Fenwal ignition m odule (807-4943). The m odule will try to light for four seconds. If unsuccessful, th e blower will remain on for 15 seconds and try again.
1-3 the basket lift arms down, a cam a ttached to the lef t motor eventually loses contact with a roller- activated microswitch and power to the motors are cu t.
1-4 1.2 Accessing Equipment for Servicing DANGER Moving this equipment while it is fille d with hot w ater may cause spilling or splattering of the hot water. Alw ays drain the cookpot before attempting to relocate this equipment for servicing. 1. Disconnect the unit from the electrical power supply, the gas supply and the water supply.
1-5 1.3.3 Replacing a Water-Level Sens or or the Temperature Probe 1. Drain the cookpot and disconnect the cooke r from the electrical power supply. 2.
1-6 2. Disconnect the solenoid leads at the push-on c onnectors. Disconnect solenoid and regulator subassembly at the compression fittings on th e water lines running to and from these components. Remove the two screws in the m ounting bracket and remove the solenoid and regulator subassembly from the unit.
1-7 Remov e the six scre ws in the fau c et m ount i ng pl ate. Disc onnec t water line at this compre ssion fitti ng. Remov e this nu t to sepa rate the faucet from t he mounting plate. Loos en th is nut to separ ate th e faucet f rom the w ate r inle t manifold .
1-8 5. Remove the four bolts securing the motor m ount to the frame, then rem ove the “motor and mount assembly” from the unit. NOTE: It is possible to replace a motor or the m icroswitch without removing the “motor and m ount assembly”, but it is much m ore difficult.
1-9 Burners Blo w er and plenum remov ed 3. Reconnect the cooker to the gas supply and check all connections for leaks using a solution of soapy water.
1-10 Remove t hese f our scre ws. Remove s crews alon g the to p edge of control panel and di s mo unt the p an el. Remove the se scre ws (on bo th sides ) and rem ove backsplash and topcap . Remove th ese screw s to rele ase the pot s from the s tandoff brack ets.
1-11 1.4 Troubleshooting Problems with this equipment m aybe grouped into five broad categories: 1. Failure or malfunction of a Power-Supply System com ponent. 2. Failure or malfunction of the Controller. 3. Failure or malfunction of an Autofill/Autoskim System component.
1-12 used, add ⅛ -cup of baking soda to the water each time the cookpot is em ptied and refilled. NOTE: Do not use deliming solution to clean these units.
1-13 1.4.5 How the Basket Lift System Works When the start switch is pressed to start the cooking cycle, logic circuits in the controller activate the basket lift motors, lowering the basket into the c ookpot.
1-14 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Continued from previous page. C. Failed solenoid, failed computer, or broken/loose wiring. Test 1 : Check sensor-lead connections on outside of cookpot and at pin 9 of 15-pin connector and continuity of wire 71C.
1-15 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION B. Failed controller. B. Replace controller. Burner will not light; trouble light is on, blower is running continuously. A. Failed blower centrifugal switch. Test : Check for 24VAC at bottom 24VAC terminal of ignition module (wire 7C).
1-16 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Water boils in simm er mode. A. Failed/shorted temperature probe. Test : Check for shorted probe circuit. Probe resistance should be approximately 552 Ohms @ 60°F (16°C), 655 Ohms @ 100°F (38°C), and 1000 Ohms @ 212°F (100°C).
1-17 1.4.7 Probe Resistance Chart and Wiring Diagrams RESISTANCE CHART FOR USE WITH 806-4764 PROBE F OHMS C F OHMS C F OHMS C F OHMS C 32 486.0 0.0 83 610.0 28.3 134 751.0 56.7 185 909.1 85.0 33 488.3 0.6 84 612.6 28.9 135 754.0 57.2 186 912.4 85.7 34 490.
1-18 WIRING DIAGRAMS GPC, GPCB, GPCR and GPCRB.
1-19 GPC, GPCB, GPCR and GPCRB (Noodles).
1-20 GPC, GPCB, GPCR and GPCRB (CE).
PASTA MAGIC GAS COOKERS GPC, GPCB, GPCR AND GPCRB SERVICE AND PARTS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 5 3 4 8 2 7 6 1 ITEM PART # COMPONENT 1 803-0018 Cup, Single Pasta Portion (Beige) 2 810-2.
2-2 2.2 Basket Lift Components 11 DETA IL A 23 16 20 39 31 29 16 4 35 21 36 27 33 13 41 38 28 37 44 26 2 8 14 42 40 15 18 19 18 30 10 3 19 25 22 17 7 43 1 6 12 5 32 24 9 SEE DETAIL A 34.
2-3 2.2 Basket Lift Components cont. ITEM PART # COMPONENT 1 Motor, Basket Lift 807-0107 120 VAC 807-0108 240 VAC 2 807-0124 Bushing, Plastic 3 807-0240 Microswitch, BA-2RV22-D6 4 809-0047 Nut, ¼-20 Hex Head Cap 5 826-1358 Nut, 6-32 Hex Head (Pkg.
2-4 2.3 Cabinetry 2.3.1 GPC/GPCB.
2-5 2.3.1 GPC/GPCB cont. ITEM PART # COMPONENT 1 108-1434 Door Assembly, 18.66-i nch x 19.85-inch (does not include handle) 106-4067 Door Pin Assembly 826-1343 Spring, Door Hinge (Pkg. of 10) A 230-4963 Handle, Wireform Door 2 809-0193 Washer, ¼-inch Nylon Flat 3 826-1371 Screw, #8 x ½-inch Drill Point Hex Head Zinc Plated (Pkg.
2-6 2.3.2 GPCR/GPCRB Batteries.
2-7 2.3.2 GPCR/GPCRB Batteries cont. ITEM PART # COMPONENT Cabinet Assemblies 108-2146 Double GPC Cooker/Cooker Stainless ( Use 108-2154 for CR) 108-1831 Double Cooker on left/Rinse on right ( Use 108.
2-8 2.4 Combustion System Components.
2-9 2.4 Combustion System Components cont. ITEM PART # COMPONENT Cookpot Com plete Assemblies (does not include burner (see item 20)) 108-1420SP GPC Natural Gas 108-1422 GPC Propane 108-1655 GPC Natur.
2-10 2.5 Control Box and Related Components.
2-11 2.5 Control Box and Related Components cont. ITEM PART # COMPONENT Com ponent Assembly Boxes 108-1506 Component Box Assy, 120V Non-BL GPC, GPCR 108-1625 Component Box Assy, 120V BL GPCB, GPCRB 10.
2-12 2.6 Controllers and Control Panel Components ITEM PART # COMPONENT 1 108-1444 Controller, SMS III GPC/GPCB/GPCR/GPCRB 2 807-1704 Lamp, 24VAC Vertical Trouble 3 230-7002 Bezel, GPC 4 230-7297 Beze.
2-13 2.7 Cookpot, Rinse Tank, and Associated Components 2.7.1 Cookpot and Rinse Tank Component s (Other than Cookpot Insulation) 5 6 3 2 17 8 12 9 12 10 11 13 12 1 4 7 12 14 15 16 ITEM PART # COMPONEN.
2-14 2.7.2 Cookpot Insulation 4 5 1 2 9 10 11 12 3 8 7 6 NOTE: Cookpot show n for reference only. Refer to Page 2-1 3 for cookpot components. Refer to P a ge 2-8 f or ig ni t or com p on en ts . ITEM PART # COMPONENT 1 900-4563 Retainer, Cookpot Front Insulation (19.
2-15 2.8 Drain Components.
2-16 2.8 Drain Components cont. ITEM PART # COMPONENT 1 823-7996 Handle, Drain Valve GPC 2 814-0047 Sleeve, Handle Valve Red 3 810-1825 Valve, 1¼-inch x 1¼-inch SS Drain 4 813-0070 Elbow, 1¼-inch N.
2-17 2.9 Gas Supply Sy stem Components.
2-18 2.9 Gas Components cont. ITEM PART # COMPONENT 1 810-0691 Tube, Vent 2 Valve, Honeywell Gas (Non-CE) 826-1122 Natural 826-1123 Propane Gas 3 810-1353 Flexline, ⅜ -inch x 9 inch SS 4 810-1355 Flexline, ⅜ -inch x 15 inch SS 5 811-0800 Tube, 12.
2-19 2.10 Water Supply System Components Item 6 (nipple) is threaded into item 1 (solenoid). Item 3 (nut) is threaded onto item 6 to secure item 14 (mou nt) to item 1.
2-20 ITEM PART # COMPONENT 1 806-5565 Valve Assembly, Solenoid 2 826-1374 Screw, #10 x ½-inch Hex Head (Pkg. of 25) 3 809-0454 Nut, ½-inch Conduit 4 810-0907 Elbow, ⅜ -inch NPT Compression 5 810-1.
Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219-7140 (Tech Support) 1 -318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 Price: $8.
An important point after buying a device Frymaster 8196692 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 8196692 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 8196692 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 8196692 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 8196692 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 8196692, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 8196692.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 8196692. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 8196692 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
