Instruction/ maintenance manual of the product Reader Matrix-1000 Datalogic
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MA TRIX-1000™ Reference Manual.
Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy Matrix-1000™ Reference Manual Ed.: 05/2007 ALL RIGHTS RESERVED Datalogic reserves the right to make modificati ons and improvements without prior notification.
CONTENTS REFERENCES ............................................................................................................. v Conventions ...........................................................................................................
4.4.2 Calibration ................................................................................................................... 43 4.5 Image Capture and Decoding ...................................................................................
REFERENCES CONVENTIONS This manual uses the following conventions: "User" refers to anyone using a Matrix-1000™ reader. "Reader" refers to the Matrix-1000™ reader.
COMPLIANCE For installation, use and maintenance it is not necessary to o pen the reader. EMC COMPLIANCE In order to meet the EMC requirements: • connect reader chassis to the plant earth gr ound by.
GENERAL VIEW Matrix-1000™ 1 6 7 8 2 3 4 5 9 10 Figure A Reading Window F2 LED F1 LED Power On LED Keypad button 1 External Trigger LED Commu nication L ED Main/Auxiliary Interface Good Read LED Auxi.
viii.
RAPID CONFIGURATION 1 1 RAPID CONFIGURATION STEP 1 – CONNECTI NG THE SYS TEM To connect the system in a Stand Alone configu ration, you need the hardware indicated in Figure 1. In this layout the data is transmitted to the Host on the RS232 auxiliary serial interface which is also used for reader configurat ion by running VisiSet™.
Matrix-1000™ Reference Manual 1 CAUTION When connected to a C-BOX 3x0/4x0 , Matrix-1000™ can only communicate through its Auxiliary Interface. The Matrix-1000™ 9-pin Auxiliary port connector cannot be used for communication (i.e. configuration through VisiSet™).
RAPID CONFIGURATION 1 STEP 3 – AUTO LEARNING CONFIGURATION An autolearning procedure is available to reduce installation time. Status and diagnostic information are clearly presented by means of fou.
Matrix-1000™ Reference Manual 1 green Aut o Le a rn (F 2 ) Figure 4 – A uto Learn Function Repeat the procedure if needed, to program diffe rent code symbologies, however you must present only one code at a time to the reader. Matrix-1000™ is able to decode any code symbol ogy in its library with this procedure.
RAPID CONFIGURATION 1 ye l l o w Positi oning (F1) Figure 5 – Positioni ng Function Restore Default (Optional) At any time you can use the Restore Default procedure to return the r eader to the factory default settings. 1. Enter the Restore Default function (F3) by pressing and holding the push button until both the F1 and F2 LEDs are on .
Matrix-1000™ Reference Manual 1 STEP 4 – INSTALLING VISISE T™ CONFIGURATION PROGRAM VisiSet ™ is a Datalogic reader configuration tool providing several important advantages: • Autolearning .
RAPID CONFIGURATION 1 The Autolearning Wizard option is advised for rapid configuration or for new users. It allows reader configuration in a few easy steps.
Matrix-1000™ Reference Manual 1 The reader flashes once acquiring the image and auto determines the best exposure and gain settings. If the code symbology is enabled by default, the code will also be decoded. 5. If the code symbology is not enable d by default, select a Code Setting Mode choice and press the "Code Setting" button.
RAPID CONFIGURATION 1 ADVANCED READER CONFIGURATION For further details on advanced product configuration, refer to the VisiSet™ Help On-Line. The following are alternative or advanced reader config.
Matrix-1000™ Reference Manual 2 2 GENERAL FEATURES 2.1 INTRODUCTION Matrix-1000 ™ is an area CCD reader for industrial application using 2D, 1D, sta cked and postal codes.
GENERAL FEATURES 2 2.2 DESCRIPTION Some of the main features of this reader are given below: • Decoding of most popular linear and stacked barcodes, 2D code symbologies and postal codes • Omni-dir.
Matrix-1000™ Reference Manual 2 The following indicators are located on the top of the reader: PWR red LED indicates that the reader is connected to the powe r supply (see Figure A, 5); TRIG yellow LED indicates external trigger activity (Figure A, 6); for details refer to par 3.
GENERAL FEATURES 2 2.3 MODEL DESCRIPTION The Matrix-1000 ™ reader is available in different versions according to the following characteristics: MA TRIX - 10X1 Optics 2 = High Density (HD) 3 = Standard Densit y (SD) 4 = Low Density (LD) 5 = Medium Range (MR) 2.
Matrix-1000™ Reference Manual 2 2.5 APPLICATION EXAMPLES The Matrix-1000™ wide choice of fields of view and high performance of decoding libraries allow the reading of many small codes (see 96 via.
GENERAL FEATURES 2 The Matrix-1000™ is particularly suitable for applications requiring an array of readers to cover a very large reading area (see Figure 14).
Matrix-1000™ Reference Manual 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the Matrix-1000 ™ reader and all the parts supplied with the equipment are present and intact when opening the packa.
INSTALLATION 3 3.2 MECHANICAL INSTALLATION Matrix-1000 ™ can be installed to operate in different positions. The eight screw holes (M4 x 5) on the body of the reader are for mechanical fixture (Figure 16). The diagram below gives the overall dimensions of the reader and may be used for its installation.
Matrix-1000™ Reference Manual 3 73 [2.87] Ø 4. 2 [ Ø 0. 17] 15 [0.59] 37 [1.46] 4.2 [0.17] 95 [3.74] 47.5 [1.87] Ø 8 . 2 [ Ø 0 . 3 2 ] 47.5 [1.87] 95 [3.
INSTALLATION 3 3.2.1 Mounting Matrix-1000™ Using the Matrix-1000™ mounting bracket you can obtain vertical shift and rota tion of the reader as shown in the diagram below: Figure 18 - Positioning .
Matrix-1000™ Reference Manual 3 3.3 ELECTRICAL CONNECTIONS The Matrix-1000 ™ reader is equipped with a 25-pin male D-Sub connector for conn ection to the power supply and input/output signals.
INSTALLATION 3 There is also a separate 9-pin female D-sub connector for the Auxiliary port connection with the following pinout: 5 1 9 6 Figure 20 - 9-pin fema le D-Sub Connector 9-pin female D-sub c.
Matrix-1000™ Reference Manual 3 C-BOX 100 pinout for Matrix-1000™ The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the Matrix-1000™ reader is con.
INSTALLATION 3 3.3.1 Power Supply Power is supplied to the reader through the p ins provided on the 25- pin connector (see Figure 21): MATRIX 9/13 23/25 VS GND 1 SHIELD USER INTERFACE CHASSIS V- (Ground) V+ (10 - 30 Vdc ) Figure 21 - Power Supply Connection The allowed supply voltage range is 10 to 30 Vdc.
Matrix-1000™ Reference Manual 3 3.3.2 RS485 Half-Duplex Interface The RS485 half-duplex (3 wires + shield) inte rface is available for polled communication protocols. It can be used for multidrop connections with a Datalogic Multiplexer, (see Figure 22 and par.
INSTALLATION 3 The figure below shows a multidrop configuration with Matrix-1000™ readers conne cted to a Multiplexer. # 1 # 0 max . 1200 m. three wi res + sh iel d 7 4 2 7 4 2 120 Ohm MULTIPLEXER RTX485+ RTX485- RS485REF SHIELD 120 Ohm MATRIX MATRIX MATRIX ( up to 31 ) # x max .
Matrix-1000™ Reference Manual 3 3.3.3 Auxiliary RS232 Interface The RS232 auxiliary interface is available for Point-to -Point connections. When it is connected to the host computer it allows both transmission o f code data and reader configuration by VisiSet™.
INSTALLATION 3 3.3.4 Input An opto-coupled and polarity insensitive input is available on the 25-pin conne ctor. The pinout is the following: Pin Name Function 18 EXT_TRIG A External trigger (polarity insensitive) 19 EXT_TRIG B External trigger (polarity insensitive) When current flows through the EXT_TRIG input, the yellow LED (Figure A, 6) is on.
Matrix-1000™ Reference Manual 3 USER INTERFA C E VS MA T RIX A Vext B V + V CC ~ ~ + - GND OUT 30 Vdc Max. Figure 28 - Input NPN Comma nd Using External Po wer USER INTERF A CE VS MA T R IX A B GND .
INSTALLATION 3 MA TR IX USER INTERF A CE Vext 30 Vdc max + - I Load V Out Figure 30 - Open Col lector Output Connection The electrical features of the output are the following: OUTPUT I Load V Out Open 0 mA 30 Vdc Max Closed 10 mA 1.8 Vdc Max P D = V Out × I oLoad = 170 mW Max.
Matrix-1000™ Reference Manual 3 3.4 USER INTERFACE RS232 PC-side connections 1 5 9 6 9-pin male connector 13 25 14 1 25-pin male con nector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 .
INSTALLATION 3 3.5 POSITIONING Position the reader so that the distance from the reading window to the code surface is that indicated in the figure below for your model. 115 mm code surface FOV 25 x 19 mm 1021 HD (4.53 in) (0.98 x 0.75 in) focus distance 155 mm code surface (1.
Matrix-1000™ Reference Manual 3 Matrix-1000 ™ is able to decode code labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting Matrix-1000 ™ , take into consideration these ideal label position angles: Pitch 10° to 20° and Tilt 0° .
INSTALLATION 3 3.6 TYPICAL LA YOUTS The following typical layouts refer to system hardware configurations . However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout.
Matrix-1000™ Reference Manual 3 3.6.2 Multiplexer Each reader is connected to a MX4000 through a multidrop network. Before proceeding with the connection it is necessary to select the MUX32 communication protocol and the multidrop address for each reader.
SOFTWARE CONFIGURA TION 4 4 SOFTWARE CONFIGURATION Software configuration of your Matrix-1000 ™ for static reading or simple code reading applications can be accomplished by the Autolearning Procedure (which requires no external configuration program or by using the VisiSet™ Autolearning Wizard for easy setup.
Matrix-1000™ Reference Manual 4 4.3 STARTUP After completing the mechanical and electrical connections to Matrix-1000 ™ , you can begin software configuration as follows: 1. Power on the Matrix-1000 ™ reader. Wait for the reader startup. The system bootstrap requires a few seconds to be completed.
SOFTWARE CONFIGURA TION 4 4.3.1 VisiSet™ Options The Options item from the VisiSet™ menu (see Figure 38) presents a window allowing you to configure: − the logging function ( Log ) − VisiSet.
Matrix-1000™ Reference Manual 4 Figure 41 - Options – Communication: Se rial Port 38.
SOFTWARE CONFIGURA TION 4 4.4 CONFIGURATION Once connected to Matrix-1000 ™ as described in par. 4.3, you can modify the configuration parameters as follows: 1.
Matrix-1000™ Reference Manual 4 4.4.1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a series of folders. Each parameter can be modified by selecting a different item from the prescribed list in the box , or by typing new values directly into the parameter box .
SOFTWARE CONFIGURA TION 4 Parameters to verify/modify: Operating Mode Sets the parameters which customize the reader operating mode starting from three main modes: One Shot: acquires a single image based on the selected value for the Acquisition Trigger and Acquisition Trigger Delay.
Matrix-1000™ Reference Manual 4 When all the configuration parameters are set correctly, save them to the Matrix-1000 ™ reader by pressing the Send button.
SOFTWARE CONFIGURA TION 4 4.4.2 Calibration VisiSet™ provides a Calibration Tool to maximize the reading performance by tuning the acquisition parameters and the time of the delayed triggers.
Matrix-1000™ Reference Manual 4 The following examples show some of the typical conditions occurring during the inst allation: Under Exposure: To correct this result it is recommended to chan ge the following parameters in their order of appearance: 1.
SOFTWARE CONFIGURA TION 4 Over Exposure: To correct this result it is recommended to chan ge the following parameters in their order of appearance: 1. decrease the Gain 2.
Matrix-1000™ Reference Manual 4 Moving code out of the Field of View: To correct this result and have the code completely visible in F.O.V., it is possible to follow one or both the procedures liste.
SOFTWARE CONFIGURA TION 4 4.5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet™ Main menu, you can get info rmation about the image decod able codes in terms of Symbology, encoded Data, Position and Orientati on, Decode Time and Code Quality Assessmen t Metrics.
Matrix-1000™ Reference Manual 5 5 MAINTENANCE 5.1 CLEANING Clean the reading window (see Figure A, 1) periodically for continued correct operation of the reader. Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments.
TROUBLESHOOTING 6 6 TROUBLESHOOTING 6.1 GENERAL GUIDELINES • When wiring the device, pay careful attention to the pin number of the signals and whether you are referring to the 25-pin connector or to the C-BOX 100 spring clamp connectors.
Matrix-1000™ Reference Manual 6 TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode using the External Trigger input: the ”TRIG” LED is not blinking while the External Trigger is switching. • Check if you are referring to the 25-pin connector or to the C-BOX 100 spring clamp connectors.
TROUBLESHOOTING 6 TROUBLESHOOTING GUIDE Problem Suggestion Reading : the reader always transmits the No-Read Message • Run the Auto Learn procedure ( Auto Learn in chapter 1).
Matrix-1000™ Reference Manual 7 7 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 10 to 30 Vdc Power Consumption 4 W max.; 2.5 W typical Communication Interfaces Main - RS485 half-duplex Auxiliary - RS232 2400 to 115200 bit/s 2400 to 115200 bit/s Input External Trigger Max.
TECHNICAL FEATURES 7 READING FEATURES Frame Rate Up to 30 frames/sec. with VGA images Readable Cod es per Frame Up to 100 Pitch 10° - 35° Tilt 0° - 360° Reading Distance (3) mm (in) MODELS Focus Distance mm (in) Field of View (1) mm (in) ppi (2) Typ.
GLOSSARY Barcodes (1D Codes) A pattern of variable-width bars and spaces which represents numeric or alphanumeric data in machine-readable form. The general format of a barcode symbol consists of a leading margin, start character, data or message character, check character (if any), stop character, and trailing margin.
Flash Non-volatile memory for storing application and configuration files. Host A computer that serves other terminals in a network, providing services such as networ k control, database access, special programs, supervisory programs, or programming languages.
RAM Random Access Memory. Data in RAM can b e accessed in random order, and quickly written and read. 56.
INDEX A Accessories; 13 Application Examples; 14 Auto Learn; 3 Auxiliary RS232 Interface; 26 C Calibration; 43 C-BOX pinout for Matrix-1000™; 22 Compliance; vi E Edit Reader Parameters; 40 Electrica.
DECLARATION OF CONFORMITY 07 Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät decla.
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If you have not bought Datalogic Reader Matrix-1000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Datalogic Reader Matrix-1000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Datalogic Reader Matrix-1000 you will learn all the available features of the product, as well as information on its operation. The information that you get Datalogic Reader Matrix-1000 will certainly help you make a decision on the purchase.
If you already are a holder of Datalogic Reader Matrix-1000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Datalogic Reader Matrix-1000.
However, one of the most important roles played by the user manual is to help in solving problems with Datalogic Reader Matrix-1000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Datalogic Reader Matrix-1000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
