Instruction/ maintenance manual of the product ASPASICCA012 Carrier
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® Owner's Manual US Air-cooled, Prepackaged Automatic Standby Generators Models: ASPASICCA007 (6 kW NG, 7 kW LP) ASPASICCA012 (12 kW NG, 12 kW LP) ASPASICCA015 (13 kW NG, 15 kW LP) © Not intended for use as Primary Power in place of utility or in life-support applications.
INTRODUCTION Thank you for purchasing this model of the Carrier product line. This model is a compact, high performance, air-cooled, engine-driven generator designed to automatically supply electrical power to operate critical loads during a utility power failure.
Table of Contents Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Introduction ........................ Inside Front Cover Read This Manual Thoroughly .............................. iFC Contents ....................................................
SAFETY RULES IMPORTANT SAFETY INSTRUCTIONS Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators SAVE THESE INSTRUCTIONS - The manufacturer suggests that these rules for safe operation be copied and posted near the unit's installation site. Safety should be stressed to all operators and potential operators of this equipment.
IMPORTANT SAFETY INSTRUCTIONS Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators SAFETY RULES /A ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock.
o • o GENERAL NFORMATON Section 1 -- General Information Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators _Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations.
Section 1 -- General Information Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GENERAL INFORMATION 1.4 THE GENERATOR Figure 1.1 - 7 kW, Single Cylinder GH-410 Engine Exhaust Enclosure Oil Data Dipsiick ', Decal , , ', , Conirol _0 /' C / GFCI .
o • o GENERAL NFORMAT ON Section 1 -- General Information Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 1.5 SPECIFICATIONS 1.5.1 GENERATOR Model Rated Max.
Section 1 -- General Information Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GENERAL INFORMATION Should the primary fuel need to be changed to LP gas, the fuel system needs to be reconfigured. See Section 1.9 for instructions on reconfiguration of the fuel system.
GENERAL INFORMATION Section 1 -- General Information Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 1.10 BATTERY INSTALLATION Fill the battery with the proper electrolyte fluid if necessary and have the battery fully charged before installing it.
Section 2 -- Operation Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators OPERATION Servicing of the battery is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
OPERATION Section 2 -- Operation Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 2.3 AUTOMATIC TRANSFER OPERATION To select automatic operation, do the following: 1. Make sure the transfer switch main contacts are set to their UTILITY position, i.
Section 2 -- Operation Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators OPERATION 2.5 MANUAL TRANSFER OPERATION 2.5.1 TRANSFER TO GENERATOR POWER SOURCE To start the generator and activate the transfer switch manually, proceed as follows: 1. Set the generator's AUTO/OFF/MANUAL switch to OFF.
OPERATION Section 2 -- Operation Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators NOTE: The exerciser will only work in the AUTO mode and will not work unless this procedure is performed. The exerciser will need to be reset every time the 12-volt battery is disconnected and then reconnected.
Section 3 -- Maintenance Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators POS__ iNSTALLATiON STAR.UP ADJUSTMENTS Figure 3.1 - Generator Control Panel ' EX EEHNAL I 0UTLET FUSE z _ GFCI 75A ...... _ C_RGU_T AUTO OFF MAN BREAKER 12 VDC SYST O i i • i i SET EXERCISE ACCESSORY TIME OUTLET 75A MAX 3.
MAINTENENANCE Section 3 -- Maintenance Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Figure 3.4 - Oil Drain Hose and Filter Low OH Switch HighT_ _Switch ¢ OH FHter 3.4 CHANGING THE OIL FILTER Change the engine oil filter as follows: 1. With the oil drained, remove the old oil filter by turning it counterclockwise.
Section 3 -- Maintenance Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators MAINTENENANCE Figure 3.7 - Setting the Spark Plug Gap SET PLUG GAP AT 0.76 mm (.030 inch) - 7 kW 0.508 mm (.020 inch) - 12 kW & 15 kW 3.7 BATTERY MAINTENANCE The battery should be inspected per the "Service Schedule," Section 4.
MAINTENENANCE Section 3 -- Maintenance Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Figure 3.8 - Coofing Vent Locations [] D t °_ WARNING /dR INTAKF _The exhaust from this product gets extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc.
Section 4 -- Service Schedule Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators SERVICE 4.1 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Carrier Dealer.
TROUBLESHOOTING Section 5 - Troubleshooting Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 5.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION The engine will not crank. 1. Fuse blown. 1. 2. 2. 3. 3. 4. 4. * 5. 5. Loose, corroded or defective battery cables.
Section 6 -- Warranty Carrier Air-cooled 7 EW, 12 EW and 15 EW Generators CARRIER "TWO YEAR" LIMITED WARRANTY FOR "PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS" For a period .
Section 6 - Warranty Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty on your new engine.
Section 6 - Warranty Carrier Air-cooled 7 EW, 12 EW and 15 EW Generators EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines.
® PART NO. 0F6902 CATALOG NO. OMASPAS07-2 REV. * (6/01/05) PRINTED IN U.S.A..
An important point after buying a device Carrier ASPASICCA012 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier ASPASICCA012 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier ASPASICCA012 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier ASPASICCA012 you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier ASPASICCA012 will certainly help you make a decision on the purchase.
If you already are a holder of Carrier ASPASICCA012, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier ASPASICCA012.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier ASPASICCA012. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier ASPASICCA012 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center