Instruction/ maintenance manual of the product P90-NG1 CarAlarms.com
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W ARNING: If the information in these instructions are not followed exactly , a fi re or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 2 T o the New Owner: Congratulations! Y ou are the owner of a state-of-the-art Excalibur ® Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNA TIONAL L TD.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 3 T ABLE OF CONTENTS Glass Door Installation ................................................ 31 Arch Surround ............................................................. 31 Optional Screen Door .
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 4 This is a copy of the label that accompanies each P90 Zero Clearance Direct V ent Gas Fireplace. We have printed a copy of the contents here for your review . The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 5 REQUIREMENTS 5.08: Modifica tions to NFPA-54, Chapter 10 (2) Revise 10.8. 3 by adding the follow ing additiona l requirements: (a) For all .
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 6 INST ALLA TION CHECKLIST 1) Locate appliance, refer to the following sections: a) Locating Y our Gas Fireplace b) Combustible Mantels c) Unit Base Stand-offs d) Framing & Finishing e) Facing Requirements f) Hearth Requirements g) V enting 2) Assemble T op Standoffs, page 9.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 7 INST ALLA TION Side W all Clearance 6-1/2" (165mm) Horizontal V ent Clearances T op 2-1/2" (64mm) Side 1-1/2" (38mm) Bottom 1-1/2" (38mm) V ertical Vent Clearances 1-1/4" (32mm) Alcove Clearances**: Max.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 8 19-1/4"(489mm) including standoffs 10-7/8" (276mm) 49-7/8"(1267mm) 70-1/2"(1791mm) 4"(100mm) Dia.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 9 INST ALLA TION Fireplace S tand No hearth is required when the unit is raised 3" (76mm) off of the floor surface Flooring HEARTH REQUI.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 10 INST ALLA TION VENTING INTRODUCTION The P90 uses the "balanced fl ue" technology Co-axial system.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 11 VENTING FPI Direct V ent System (Flex) Horizontal T erminations Only These venting systems, in combination with the P90 Direct V ent Gas Fireplace, have been tested and listed as a direct vent heat er system by W arnock Hersey .
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 12 INST ALLA TION EXTERIOR VENT TERMINA TION LOCA TIONS A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) B= Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm) C= Clearance to permanently closed window *(min.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 13 INST ALLA TION FPI 946-506/P V ent Guard (Optional) 510-994 Rigid Pipe Adaptor (Must use with all Rigid Piping) 640-530/P Riser V ent T er.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 14 Rigid Pipe Adaptor Pipe Length V ertical T erminal S torm Collar Part # 953 Flashing 943 or 943S Ceiling Firestop (Part # 963) 24" Pipe Length Adj.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 15 Horizontal & V ertical T erminations for 5" x 8" V enting INST ALLA TION.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 16 INST ALLA TION RIGID PIPE VENTING ARRANGEMENTS - HORIZONT AL TERMINA TIONS FPI DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90 o elbow (two 45 o elbows equal one 90 o elbow).
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 17 INST ALLA TION • V ent must be supported at offsets. • Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional rigid pipe adaptor when using rigid vent systems (Part # 510-994).
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 18 The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe 4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 19 INST ALLA TION Horizontal V enting with T wo (2) 90 o Elbows Horizontal V enting with Three (3) 90 o Elbows One 90 o elbow = T wo 45 o elbows. Option V H + H1 A) 6" Min. 2' Max. B) 1' Min.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 20 INST ALLA TION V ertical V enting with T wo (2) 90 o Elbows V ertical V enting with Three (3) 90 o Elbows Must Use: 5" x 8" Simp.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 21 INST ALLA TION Min. 12"* (305mm) Adequate drainage Window Well Gravel Dura-V ent Snorkel Diagram 4 6) The arrow on the vent cap should be pointing up. Insure that the 1-1/2" clearances to combustible materials are maintained (Diagram 4).
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 22 2) Set the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance fl ue exit, and mark the location where the vent will penetrate the ceiling.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 23 INST ALLA TION 4) Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 24 GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve dur ing an y pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 25 CONVERSION KIT #791-969 FROM NG T O LP THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Each Kit contains one LPG Conversion Kit and one DC Sparker Kit.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 26 17) Reverse steps 4) to 2). 18) Attach clear label "This unit has been converted to LPG" near or on top of the serial # decal. 19) Replace yellow "Natural Gas" label with red "LPG" label.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 27 9) Install the plastic bushing over the outside of the hole. 10) Attach the ground wire to the DC spark mounting bracket.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 28 5) Connect the DC spark generator wires to the SIT V alve with the screw , which is provided in the kit. 6) Locate the ground lug at the receptical box, left of the unit. Installer Notice: These instructions must be left with the appliance.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 29 5th Grate T ab 02-54 5) Position Log 02-53 across the cutouts in Logs 02-75 and 02-51 with the notch on the left side of the log fi tting into the 2nd grate tab.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 30 Place embers in these 3 locations on the burner tray . Log indentation Photo shows rear grate tab.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 31 Door Flange OPTIONAL SCREEN DOOR 1 ) Attach door bracket to side using 2 screws. GLASS DOOR INST ALLA TION 1) Fit top door bracket over the fl ange at the top of the fi rebox. 2) Secure with 2 screws on the bottom.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 32 ACCENT KIT INST ALLA TION 2) T ake the hoseclamps and put them over the back of each rivet. Squeeze the hoseclamp to secure onto rivets ensuring that the hoseclamp is touching the back side of the surround.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 33 Option 1: REMOTE CONTROL Use the Excalibur ® Remote Control Kit approved for this unit. Use of other systems may void your warranty . The remote control kit comes with a hand held transmitter , a receiver and a wall mounting plate.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 34 WIRING DIAGRAMS Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges. This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 35 INST ALLA TION For PROP ANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 36 LIGHTING PROCEDURE IMPORT ANT Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed. 1) Turn burner OFF using "ON/OFF" switch.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 37 COPY OF THE LIGHTING PLA TE INSTRUCTIONS NORMAL OPERA TING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 38 GLASS GASKET If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-155). DOOR GLASS Y our Excalibur ® fi replace is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 39 5) Connect fan ground cable to ground lug. Refer to wiring diagram. 6) Slide the thermodisc/cover assembly into the bracket clip on the underside of the fi rebox. Check that no wire will touch the hot surfaces.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 40 12) Undo the pilot tube from the valve with a 7/16" wrench. 13) Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench. 14) Remove the Piezo igniter wire and push button assembly .
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 41 P ARTS LIST P90 MAIN ASSEMBL Y Part # Description Part # Description Part # Description 1) 430-129 Receptacle Box Mount 2) * Thermodisc Br.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 42 P ARTS LIST 61 38 43 47 48 42 32 64 61 1 9 7 36 49 8 10 2 64 22 36 15 20 23 24 21 25 24 23 25 108 109 HEA T RELEASE DUCT KIT F AN SWITCH A.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 43 A E TH TP TP TH TPTH A I R IN AIR IN O O T L I P 52 69 58 53 57 82 83 56 85 79 75 76 68 68 67 66 P ARTS LIST P90 BURNER ASSEMBL Y & LO.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 44 164 141 156 FLUSH DOOR 132 135 136 148 148 158 SINGLE DOOR 151 DOUBLE DOORS 161 146 162 155 168 167 157 163 163 164 159 154 157 148 148 14.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 45 NOTES ___________________________________________________ ___________________________________________________ ____________________________.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 46 NOTES ___________________________________________________ ___________________________________________________ ____________________________.
Excalibur ® P90 Zero Clearance Direct V ent Gas Fireplace 47 W ARRANTY Excalibur ® Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance T eam care fully inspects each unit thoroughly before it leaves our facility .
Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Insta.
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