Instruction/ maintenance manual of the product 1.04 AEG
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UPS OPERATING INSTRUCTIONS PROTECT 1.040 PROTECT 1. M.
2 Thank you for deciding to pur chase the PROT ECT 1.M UPS from AEG Power Solutions. The following safety instructions are an im portant part of the opera ting instructions are will protec t you against problems from operating errors and possible dangers.
3 1 Notes on these Operating Instructions Duty to provide information These operating instru ctions help you to install and operate the U ninterruptible P ower S upply (UPS) PROTECT 1.M as well a s its USV modules PROTECT 1.040 and associated extern al battery units PROTECT 1.
4 warranty agreements, service cont ra cts, etc. entered into by AEG or its representatives without prior notice in the event of maintenance and repair work being carried out wit h anything other than original AEG part s or spare parts purcha sed from AEG.
5 Table of Contents 1 Notes on these Operat ing Instructions ............................. 3 2 Introduction ....................................................................... 7 2.1 Product description .............................................
6 7 Adding/Removi ng Modules ...................................... 33 7.1 Active Redundancy .................................................. 33 7.2 Installing and Remo ving UPS Modules .................... 33 7.2.1 Basic procedur e for installing a PROTECT 1.
7 2 Introduction 2.1 Product description i PROTECT 1.M ("M" for modular structure) is a n U ninterruptible P ower S upply (UPS) for important loads such as small data centres, servers, network com ponents, telecommunication facilitie s and the like.
8 The PROTECT 1.M has been designe d for operating up to six UPS modules. Depending on the output power req uired, the unit is operated in norma l mode with between o ne and six modules installed. These modules can easily be installed, removed or replaced und er a very wide range of operating conditions.
9 disturbance. Separate battery char gers config ured with switch mode power supply techn ology are responsible for chargi ng or trickle-charging the battery connect ed in the intermediate circuit.
10 An integrated, manually operated bypass unit ensures an uninterrupted supply to the connected loads in the case of maintenance and/or service work. The internal electronic part (with the exception of the metal-clad manual bypass) can be disconnected via the mains input miniature circuit breakers.
11 176 VAC – 264 VAC ±3% (Bypass) Frequency 50 Hz / 60 Hz (Automatic detection) Frequency tolerance ran ge ±4 Hz Current consumption at full load (max.) PROTECT 1.M (system) 44 A (3ph~) or 132 A (1ph~) / 155 A (Bypass) PROTECT 1.040 (module) 7.3 A (3ph~) or 22 A (1ph~) System distur bance factor λ ≥ 0.
12 Battery Nominal DC voltage (intermediate circu it) 120 Vdc DC window 102 Vdc – 160 Vdc ±1% Trickle charge voltage 137 Vdc ±1 % Battery charging current (max.) 3.5 Adc per UPS module Communication Interfaces RS232 (Sub-D9) RS485 (Sub-D9 / RJ45) Additionally: Communication slot for optional expansion cards (e.
13 Site altitude Up to 1000 m at nominal output Use more than 1000 m above sea level results in the following reduction in output power: Housing colour Blackline Weight: PROTECT 1.M (chassis) 75 kg PROTECT 1.040 (module) 15 kg per module Dimensions W x H x D: PROTECT 1.
14 3 Safety Regulations 3.1 Important Instructions and Explanations The instructions for ope ration and maint enance as well as the following safety regulations must be complied with to ensure the safety of personnel as well a s to ensure the continued availability of the unit.
15 ♦ Disconnect the unit from the power supply ♦ Secure the unit against being switched back on ♦ Verify that the unit is disconnected from the power supply ♦ Earth and short-circuit the unit ♦ Provide protection by covers or barriers for any neighbouring live parts 3.
16 The output can be live, even when the UPS is not connected to the mains supply! For health and safety reasons, the uni t must be earthed correctly ! The PROTECT 1.
17 UPS must be absolutely dry prio r to start-up. As a result, leave it to acclimatise for at least two hours. ♦ Never connect the mains input and the UPS output! ♦ Ensure that no fluids or foreig.
18 Batteries can cause elect ric shocks and high short-circuit c urrents. Therefore, take the following safety precautions when working with batteries: ♦ Take off watches, rings and other metallic objects ! ♦ Only use tools with insulated han dles! 3.
19 4 Set-up 4.1 Unpacking and Inspection The unit has been completely checked a nd inspected. Although the device has been packe d and shipped with the usual degree of care, damage du ring transport cannot be ruled out completely.
20 2. Remove the foam from the unit (see Fig. 2); remove the plastic wrapping; 3. Remove the lower module and the foam from the frames (see Fig. 3); 4. Now, with the assistance of at least one other p erson, carefully lift the system cabinet off the pallet and move it to the installation location.
21 4.2 Transport to Installation Site The PROTECT 1.M is equipped with transport rolls for easy transport to the intended installation site. It is recommende d to install the UPS where: ♦ The connec.
22 4.3 Set-Up Note the following points when setting up the UPS system and its external battery units (special accessories): ♦ The contact surface must be smooth and level. It must also be sufficiently strong a nd sturdy to avoid vibration and shocks.
23 5 External V iew 5.1 Front and Rear View of PROTECT 1.M (chassis) Rear view of PROTECT 1.M Front view with slot covers removed Front view with slot covers mounted LED indicators LC display Keys for UPS menu navigation System On/Off Communication por t Communicatio n module Slot cover caps with intake air channelling UPS modules PROTECT 1.
24 5.2 Front/Rear and 3D View PROTECT 1.040 (UPS module) 5.3 Fans Handles with latc hing for easy removal or ins ertion of a PROTECT 1. 040 UPS modul e Front view Rear view Fans RS232 Blade-connect male Orientation marki ngs for optimum displacement of th e centre of grav ity when holding a PROTECT 1.
25 Front and Rear View (communication module) 5.4 Front View of LCD Panel Co nne c to r REA R V I EW Ha n d le L C D c o m m unic a tion p o r t FR O N T VI E W SI D E V I E W 3D view Front view Handl.
26 5.5 Display Panel 1. "Normal": The green LE D lights when the UPS is supplying the loads with voltage via the inverters (normal operation). 2. "On Battery": The yellow LED lights when the UPS is supplying power from the battery.
27 6 Inst allation 6.1 Installation Notes 1. This unit must be installed by qualified personnel in accordance with the locally applicable electri cal regulations. 2. The PROTECT 1.M uses fans for cooling, which means sufficient ventilation must be provided at the installation location (see also chapter 6.
28 b. Connection with three-phase input Note: If using three-phase mai ns connection, make sure the phase sequence is co rrect. The UPS cannot start up if the phase sequence is wrong, and a n alarm will sound. At the same time, "Phase sequence e rror" appears on t he LC display.
29 5. Connection cross-secti ons and fuse protection.
30 i If you are using fuse load break switch for mains fusing, please select miniature circuit breakers with "D" characteristic. Route wires individually to guarantee reliable strain relief. Preferably use special rubber-insulated wire NSGAÖU or NSGAFÖU, NYY or Radox 4GKW-AX.
31 6.2 Set-up and Installation of the Modules 1. To set up the unit, position it in its installation location and use a spanner to tu rn the height- adjustable feet until they reach the floor. The feet are located at the four co rners of the b aseplate.
32 Hold the UPS module firmly at the sides whe n pushing it in. Your thumbs should ma ke contact with the orienta tion marks on the UPS module (see illustration below). 4. Install the slot cover caps: Insert the slot cov er caps from bottom to top over each i ndividual slot.
33 7 Adding/Removing Modules 7.1 Active Redundancy n+x technology is one of the most reliable configurations. "n" represents the minimum number of PROTECT 1.040 UPS modules that requires the total power; "x" repre sents the number of redundant PROTECT 1.
34 7.2.1 Basic procedure for installing a PROTECT 1.04 0 UPS module 1. Remove the slot cover cap from the rack i n which the UPS module is going to be installed.
35 8 Operating and Maintenance 8.1 Operation 1. Make sure that the phase sequence is co rrect if you are using a three-phase main s connection (L1, L2, L3). If you are using a single-pha se mains connection, ma ke sure that phase L1 has been selected and correctly conn ected to the UPS.
36 3) Press ESC 4) Press ▼ for the following information Note: When the mains is connected for the first time, the UPS doe s not output any voltage (Figs. corresp ond to this status) 5) Press ▼ again 6) Press ▼ again for the following information for the following inform.
37 8.1.1 Start-up 1) Switch on 2) Press the 3) Press the ↵ / Return key ▼ key 4) Once again, press the ↵ / Return key 8.1.2 Shutting down 1) Switch off 2) Press the 3) Make selec tion ↵ / Retu.
38 8.1.3 Inquiries 1) Menu inquiries 2) Press the ↵ / Return key 3) Switch-off option 1: Load supply via bypass "SWITCH TO BYPASS" 4) Switch-off option 2: Load supply directly off "TU.
39 3) Press the ↵ / Return key a t the "PHONE" item, for example 8.1.4 Setup (press ESC to exit the afo rementioned menus) The user can enter the User Setup menu by entering the password (.
40 5) Select SETUP, 6) E.g. if the number of e.g. REDUNDAN and redundant modules is 0, … press ↵ / Return The redundancy setup applies after the Setup menu is exited, i.e. the UPS displays "Overload" if the power is more tha n 8 kVA / 5.
41 8.2 Maintenance 1. Maintenance of the UPS and battery replacement should be performed by well trained expert pe rsonnel. 2. Batteries that have not been used for some time must be charged up every three months at no rmal ambient temperature and every two months if the ambient temperature is high.
42 8.3 Shutdown and UPS Management Software The "Compu Watch" software specially develop ed for these purposes by AEG continuously ch ecks the mains supply and the UPS status. In conjunction with the "intelligent" UPS, this guar antees the availability of the EDP co mponents as well as the data security.
43 9 Communication Interfaces The PROTECT 1.M ha s RS232 and RS485 interfaces as well as an expansion slot: As external connection s, it is possible to use either an AS400 card (optional) or an SNMP/ SNMP PRO card (optional) for the expansion slot. 1.
44 10 T roubleshooting and Fault Rectification If error messages are di splayed, please refer to the following table in order to localise the fault that has occurred and to find information about what measures to take to rectify the fault. If you cannot resolve the problem(s), please contact t he Service Center (see page 5 "Hotline").
45 11 Reference T a ble for the Display and UPS Operating Problems 11.1 Normal operation LED indications Warning signal LC displays Notes Operating stat us / Operating problems Normal (Normal) Battery (On Battery) Bypass (Fault) Fault (Fault) Mains in tol erance range None Mains not in tolerance, i.
46 11.4 Warning Signal if Battery System Not Connected, e.g. battery fuse failure LED indications Warning signal LC displays Notes Operating stat us / Operating problems Normal (Normal) Battery (On Ba.
47 11.6 Overload Protection LED indications Warning signal LC displays Notes Operating stat us / Operating problems Normal (Normal) Battery (On Battery) Bypass (Fault) Fault (Fault) Overload in normal.
48 12 Minimum Number of Battery Packs Batteries with differe nt capacity ha ve specific charging and discharging characteristics. St andard configuratio ns have been defined in order to make optimum use of the service life. Th e hatched part shows the pe rmitted configurations.
49 The following tables show t he achi evable standby times according to the UPS expansion level and c apacity utilisation as well as depending on the optional battery cabin et units that are connecte.
50.
51 13 List of terms 13.1 Technical terminology DC/DC booster Ci rcu it tec hno lo gy for in cre asi ng a D C voltage to a higher voltage level SBS S tatic B ypass S witc h Appliance protection Term fr.
52 Notes.
53 Notes.
54 Notes.
55 Notes.
56 Guarantee Certificate Type: …….……………….…............... .............. ........... .............. Unit number: ….………….…..………… ….................. .............. Date of purchase:… ……………...........…………………….
An important point after buying a device AEG 1.04 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought AEG 1.04 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data AEG 1.04 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, AEG 1.04 you will learn all the available features of the product, as well as information on its operation. The information that you get AEG 1.04 will certainly help you make a decision on the purchase.
If you already are a holder of AEG 1.04, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime AEG 1.04.
However, one of the most important roles played by the user manual is to help in solving problems with AEG 1.04. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device AEG 1.04 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
