Instruction/ maintenance manual of the product S/N SNG0033000 & UP Bunn
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BUNN-O-MA TIC CORPORA TION POST OFFICE BOX 3227 SPRINGFIELD, ILLINOIS 62708-3227 PHONE: (217) 529-6601 F AX: (217) 529-6644 T o ensure you have the latest revision of the manual or to obtain the illustrated parts catalog, please visit the Bunn-O-Matic website, at www .
Page 2 35879.1 011108 BUNN-O-MA TIC COMMERCIAL PRODUCT WARRANTY Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows: 1) All equipment other than as specified below: 2 years parts and 1 year labor . 2) Electronic circuit and/or control boards: parts and labor for 3 years.
Page 3 T ABLE OF CONTENTS User Notices ...............................................................................................................................4 Electrical ........................................................................
Page 4 USER NOTICES The notices on this brewer should be kept in good condition. Replace unreadable or damaged labels. 35879.1 011108 00656.0000 00831.
Page 5 35879.1 110507 ELECTRICAL HOOK-UP WARNING – If the power cord is ever damaged, it must be replaced by the manufacturer or authorized ser vice personel with a special cord available from the manufacturer or its authorized ser vice personel in order to avoid a hazard.
Page 6 L1, L2, L3, are the 3 phases V1 = Phase to phase voltage, between any 2 phases. V2 = Phase to neutral voltage, L1 to neutral must be 120V . SYSTEM VOL T AGE V1 V2 208 208 120 240 240 120 CAUTION: Do not connect L1 to a circuit operating at more than 150 volts to ground.
Page 7 PLUMBING REQUIREMENTS This brewer must be connected to a cold water system with operating pressure between 20 and 90 psi (138 and 620 kPa) from a 1 ⁄ 2 " or larger supply line. A shut-off valve should be installed in the line before the brewer .
Page 8 (a) MAIN ON/OFF SWITCH This switch, located under the brewer behind the front leg, turns power on and off to all components in the brewer . (b) BA TCH SELECTOR SWITCHES Pressing the switch corresponding to the Small, Medium, or Large batch selects the amount of coffee to be brewed.
Page 9 INITIAL SETUP CAUTION – The brewer must be disconnected from the power source throughout the initial setup, except when specified in the instructions. 1. Insert an empty funnel into the funnel rails of the brew station. 2. Place an empty server under the funnel.
Page 10 CLEANING 1. The use of a damp cloth rinsed in any mild, nonabrasive, liquid detergent is recommended for cleaning all surfaces on Bunn-O-Matic equipment. Do NOT clean this equipment with a water jet device. 2. Check and clean each sprayhead. The sprayhead holes must always remain open.
Page 11 GLOSSAR Y AD CARD: An assembly consisting of computer chips and an instruction label. Used for loading advertising messages into the brewer . BREW LOCKOUT : The inability to initiate a brew if the water temperature is less than the ready temperature programmed into the brewer .
Page 12 PROGRAMMING Using the menu-driven display on the front of the brewer , the operator has the ability to alter or modify various brewing parameters such as brew temperatures, brew volumes, bypass percentages, etc. This allows for the precise brewing of various flavors of coffee.
Page 13 MAIN SCREEN This screen will be shown when the brewer is ready for use. The screen displays the water temperature in the tank. When the water in the tank reaches the correct set temperature, the display will change from HEA TING to READY TO BREW .
Page 14 PROGRAMMING THE BREWER (cont.) PROGRAM FUNCTIONS - LEVEL 2 There are three methods of programming the various brewing parameters of the Single TF DBC with Smart Funnel Brewer . METHOD 1: Using a Smart Funnel and a G9-2T DBC or MHG Grinder: Certain coffee NAMES are stored in the G9-2T DBC or MHG's memor y .
Page 15 PROGRAMMING THE BREWER (cont.) LEVEL I Press upper right hidden switch for approximately 2 seconds, until the following screen appears. LEVEL II Press upper right hidden switch for approximately 4 seconds, until “UNITS” appears on screen. Retur ns to (A) REVIEW RECIPES? NO YES NO-NAME MODIFY SHOW NEXT BREW OZ X.
Page 16 Continues to (E) (D) ENABLE ADS? NO DONE YES SET TEMP: 200°F (-) DONE (+) SET READY 195°F (-) DONE (+) 0 REFILL 155 (-) DONE (+) SPRY OZ/M XX.X (-) DONE (+) BYP AS OZ/M XX.X (-) DONE (+) % BYP ASS XX (-) DONE (+) 3 BA TCHES DONE? NO YES SET PULSE BREW FULL 1/2 1/4 3 BA TCHES DONE? NO YES DRIP TIME X.
Page 17 CALIBRA TE FLOW? NO YES BREW COUNTERS? NO YES FUNNEL DETECT NO DONE YES SERVICE TOOLS NO YES SEL BREWER TYPE? NO YES (E) FINISHED, returns to main screen COUNT 0 NEXT RESET COUNT 0 NEXT TEST O.
Page 18 UNITS METRIC DONE ENG CHANGING UNITS WILL!! ERASE!! ALL PREVIOUSL Y ST ORED RECIPES AND ALL SETUP INFO WIL BE LOST! ARE Y OU SURE? YES NO SELECTS METRIC AS THE UNIT OF MEASURE REPLACE EXIT SEL.
Page 19 Procedure for Setting the Recipe: NOTE: Before beginning setup, place a ser ver beneath the brew funnel. 1. Insert the funnel into the grinder and select a batch siz e to grin d. It is not nec essa ry t o have cof fee bea ns in the hopper(s) in order to program the brewer .
Page 20 SET NEW RECIPES (cont.) 8. Using (-) and (+) , set the amount of brew water , in ounces, to be dispensed for that particular batch size. 9. When finished, press another batch size and re- peat step 8 for that size. Continue setting all batch sizes.
Page 21 PROGRAMMING THE BREWER (cont.) POSITION CARD UNDER THE LEFT SIDE SENSOR COIL (COFFEE NAME) SHOW QUIT SA VE CARD CONT AINS RECIPE FOR READY TO BREW WA TER TEMP: 200º (COFFEE NAME) SETUP COMPLE.
Page 22 SET NEW RECIPE: If not using a Smar t Funnel (with a sensor coil) a nd/or a G9-2T DBC or MHG Grinde r , the brewer will functio n as a standard Bunn Single TF DBC Brewer: It is possible to operate the brewer without using a Smart Funnel and/or a G9-2T DBC or MHG Grinder .
Page 23 REVIEW RECIPES/MODIFY RECIPES/SET UP NO NAME COFFEE NAMES: This function has three parts. It allows the operator to view the brew settings for the various coffee names programmed into the brewer .
Page 24 BREW OZ (SETTING OR ADJUSTING BREW VOL- UMES) This function allows adjustment of the brew vol- umes for each batch. The indicator signifies volume in ounces per batch. Procedure for modifying recipes - brew ounces: Range: 10.0 oz to 400 oz for all three batch sizes 1.
Page 25 P2444 PROGRAMMING THE BREWER (cont.) % BYP ASS This function allows adjustment of the amount of water that bypasses the grounds. The number signi- fies the per centage of the brew volume which does not flow over the coffee grounds.
Page 26 PROGRAMMING THE BREWER (cont.) SET PULSE BREW: This function allows the operator to program the brewer to "pulse” the sprayhead flow on and off con- tinually during a brew cycle (start and stop the flow of water out of the sprayhead).
Page 27 SET PULSE BREW (cont.) PROGRAMMING THE BREWER (cont.) EXIT TO NEXT FUNCTION SCREEN PRESS DONE YES DONE YES SCREEN DISPLA YED BREW OZ: XX.XX 3 BA TCHES DONE? % BYP ASS XX.
Page 28 PROGRAMMING THE BREWER (cont.) P3507 5 SEC. DELA Y SET PULSE BREW? NO YES 3 BA TCHES DONE? NO YES 3 BA TCHES DONE? NO YES COFFEE NAME SETUP COMPLETE BREW TIME XX.
Page 29 PROGRAMMING THE BREWER (cont.) SET PULSE BREW - ENTER TIMES NOTE: The procedure to enter the PULSE BREW function must be per formed prior to following the steps listed below . 1. Press and release YES . The display should now read EASY PULSE SETUP .
Page 30 PROGRAMMING THE BREWER (cont.) SET PULSE BREW? NO YES ENTER TIMES? NO YES EASY PULSE SETUP NO YES 1st ON TIME X:XX (-) DONE (+) OFF TIMES: X:XX (-) DONE (+) LAST ON: PreI (-) DONE (+) 3 BA TCHES DONE? NO YES EXIT TO NEXT FUNCTION SCREEN EXIT TO NEXT FUNCTION SCREEN 5 SEC.
Page 31 PROGRAMMING THE BREWER (cont.) DRIP TIME (now displayed on "non" funnel lock units as well) This function allows the setting or modification of the funnel locks to stay engaged after the end of a brew cycle. This ensures that the funnel cannot be removed until after the liquid has emptied out of the funnel.
Page 32 PROGRAMMING THE BREWER (cont.) ENABLE ADS? Thi s funct ion all ows the oper ator t o choos e wheth er or not to display the advertising message that was en- tered into the brewer with an AD CARD . This message will be displayed when the brewer is not in use.
Page 33 PROGRAMMING THE BREWER (cont.) Procedure to set the sensitivity threshold of the refill circuit: NOTE: Make sure the water in the tank is touching the refill probe. 1. Press and hold the upper right hidden switch until the display reads UNITS .
Page 34 PROGRAMMING THE BREWER (cont.) Procedure to adjust the flow rate setting: 1. Press and hold the upper right hidden switch until the display reads UNITS .
Page 35 PROGRAMMING THE BREWER (cont.) Procedures to calibrate the bypass flow rate: 1. Place a container , accurately graduated in ounces, and with a minimum capacity of 60 ounces, below the funnel on the brewer . 2. Press and hold the upper right hidden switch until the display reads UNITS .
Page 36 PROGRAMMING THE BREWER (cont.) BREW COUNTERS This function allows the operator to track the num- ber of brew cycles completed. There is one resettable counter , and one life counter that is not resettable. EXIT TO NEXT FUNCTION SCREEN XXXX NEXT RESET XXXX NEXT BREW COUNTERS? NO YES Procedures to view/reset the brew counters : 1.
Page 37 PROGRAMMING THE BREWER (cont.) SERVICE TOOLS This function allows the testing of individual com- ponents and the ability to check switches for proper function.
Page 38 to TEST SWITCHES . 7. Pressing NO in this screen will advance to the next function. Press YES in the TEST SWITCHES screen to test the switches. The display will read NOTHING PRESSED . 8. From this screen, press any of the switches on the front of the brewer .
Page 39 PROGRAMMING THE BREWER (cont.) F ACTORY DEF AUL TS This function allows the operator to erase all of the previously entered recipes and ad messages.
Page 40 TROUBLESHOOTING A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic T echnical Ser vice Department.
Page 41 TROUBLESHOOTING (cont.) Screen Displayed Possible Cause T roubleshooting Procedures 1. Water temperature in the tank does not meet the SET READY TEMPERA TURE. 1. Brew funnel was not removed after the previous brew cycle was finished. 1. Brew funnel was moved out of position after the brew cycle was started.
Page 42 TROUBLESHOOTING (cont.) T roubleshooting Procedures Possible Cause Screen Displayed 1. ON/OFF switch was pressed after the brew cycle was started. 1. T ank Heater failure 2. T riac Failure 3. Control Board/Thermistor failure T o resume brewing, press BREW again.
Page 43 TROUBLESHOOTING (cont.) T roubleshooting Procedures Possible Cause Screen Displayed 1. Water shut off to brewer 2. Inlet Solenoid Valve failure 3. Control Board Failure 1. T emp erat ure Sen sor Probe w ire( s) broken or not making connection.
Page 44 Equipment will not operate. Brew cycle will not start. Automatic refill will not operate or display shows FILL TIME TOO LONG 1. No power or incorrect voltage. 1. No water 2. ON/OFF switch 3. Brew switch 4. Brew Valve 5. Electronic Control Board 1.
Page 45 T roubleshooting Procedure TROUBLESHOOTING (cont.) Problem Possible Cause Check the sensitivity setting. Refer to the Refill function. If the left three digit number is less than the right number , the machine “thinks” it is full and the refill valve should be off.
Page 46 TROUBLESHOOTING (cont.) Problem Possible Cause T roubleshooting Procedures Check the sensitivity setting. Refer to the Refill function. If the left three digit number is less than the right number , the machine “thinks” it is full and the refill valve should be off.
Page 47 TROUBLESHOOTING (cont.) Problem Possible Cause T roubleshooting Procedures Remove power from the brewer . Connect a voltmeter across one of the tank heaters.
Page 48 TROUBLESHOOTING (cont.) Problem Possible Cause T roubleshooting Procedures Perform the previous procedure for testing triacs. If the voltage measured is ver y low or zero, then substitute a control board known to be in good working order . (A) Direction of flow arrow must be pointing towards the brewer .
Page 49 TROUBLESHOOTING (cont.) Problem Possible Cause T roubleshooting Procedures Adjust the brew volume as required to ach ieve the re comm ended v olume for each brew cycle. Repair or replace leaky valve. BUNN paper filters should be used for proper extraction.
Page 50 TROUBLESHOOTING (cont.) Problem Possible Cause T roubleshooting Procedures Consider adjusting bypass percent- age, preinfusion, or pulse brew . Contact Bunn-O-Matic for sugges- tions. The nut on back of the solenoid must be tight or it will vibrate during operation Plumbin g lines should not be re sting on the counter top.
Page 51 35726.0000B 02/07 © 2003 Bunn-O-Matic Corporation 120/208 OR 120/240 VOL T A.C. 3 WIRE + GND SINGLE PHASE SCHEMA TIC WIRING DIAGRAM SINGLE TF DBC FUNNEL LOCK SOL BREW BYPASS REFILL WHI WHI WH.
Page 52 36883.0000A 05/04 © 2004 Bunn-O-Matic Corporation 230 OR 200 VOL T A.C. SINGLE PHASE SCHEMA TIC WIRING DIAGRAM SINGLE TF DBC FUNNEL LOCK SOL SOL SOL SOL BREW BYPASS REFILL RED RED RED VIO GRY.
Page 53 36883.0002A 11/04 © 2004 Bunn-O-Matic Corporation 120 VOL T A.C. 2 WIRE SINGLE PHASE 60HZ SCHEMA TIC WIRING DIAGRAM SINGLE TF DBC FUNNEL LOCK SOL SOL SOL SOL BREW BYPASS REFILL WHI WHI WHI VI.
Page 54 36883.0001B 02/07 © 2004 Bunn-O-Matic Corporation 200,208 or 240 VOL T A.C. 2 WIRE + GND SINGLE PHASE 50/60HZ SCHEMA TIC WIRING DIAGRAM SINGLE TF DBC FUNNEL LOCK SOL BREW BYPASS REFILL RED RE.
An important point after buying a device Bunn S/N SNG0033000 & UP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Bunn S/N SNG0033000 & UP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bunn S/N SNG0033000 & UP.
However, one of the most important roles played by the user manual is to help in solving problems with Bunn S/N SNG0033000 & UP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bunn S/N SNG0033000 & UP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
