Instruction/ maintenance manual of the product MPRO AU 10080420 Windsor
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Mini Car p et Extractor (4 Gallon) Operating Instructions (ENG) MOD ELS : MP RO 10080390 MPRO EU 10080400 MPROGB 10080410 MPRO AU 10080420 86037780-U 08/15/08.
MACHINE DATA LOG/OVERVIEW 86037780 EXTRACTOR 12/09/06 2 OVERVIEW This carpet extractor is a mains powered, portable carpet extractor intended for commercial use. The appliance sprays a cleanin g solution onto the c arpet, agi tates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank.
TABLE OF CONTENTS 86037780 EXTRACTOR 12/09/06 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions .
HOW TO USE THIS MANUAL 86037780 EXTRACTOR 12/09/06 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
SAFETY 86037780 EXTRACTOR 12/09/06 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use.
SAFETY 86037780 EXTRACTOR 12/09/06 2-2 The following symbols are use d throu ghout this guide as indicated in their de scri ptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY.
SAFETY 86037780 EXTRACTOR 12/09/06 2-3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label foun d on each machine.
SAFETY 86037780 EXTRACTOR 12/09/06 2-4 SAFETY LABEL LOCATION The following WARNI NG LABEL(S) are found on you r cleaning unit. These label s point out important Warnings and Cautions which should be followed at all tim es.
OPERATION 86037780 EXTRACTOR 12/09/06 3-1 To avoid electric shock use indoors only. To reduce risk of fire, do not use volatile substa nc es. Use only cleaners intended for carpet applicatio n. INSPECTION Carefully unpack and inspect your extractor for shipping damage.
OPERATION 86037780 EXTRACTOR 12/09/06 3-2 CONTROLS & COMPONENTS 1. Power and Operation Mode Switch Turns accessory tool on or machine on. 2. Main Handle 3. Solution Button Sprays solution on floor when pressed. 4. Brush Motor Circuit Breaker Protects brush motor from overheating.
OPERATION 86037780 EXTRACTOR 05/09/08 3-3 OPERATING INSTRUCTIONS FILLING THE SOLUTION TANK 1. Release dome clamp. 2. Lift upper recovery tank from machine and set aside. 3. Use a clean bucket, recovery tank or hose to fill solution tank with hot water.
OPERATION 86037780 EXTRACT OR 05/09/08 3-4 OPERATING THE MACHINE 1. Vacuum the carpet and make sure it is cl eared of surface debris before cleaning. 2. Plug power cord into a grounded wall outlet. NOTE: Defea t ing the grou nding pin on the power cord can resu lt in a severe electrical shock.
MAINTENANCE 86037780 EXTRACTOR 05/09/08 4-1 PROTECT FROM FREEZING If it becomes necessary to store in tem p eratures that could drop below 40 °F, the pumpin g system, hoses and valves must be protected from fre ezi ng with a methyl hydrate window wa she r antifreeze solution.
MAINTENANCE 86037780 EXTRACT OR 05/09/08 4-2 MAINTENANCE INSTRUCTIONS Remove machine power cord from electrical source before making any adju stments o r rep airs to the machine. Only qualified maintenance personnel are to perform repairs . BRUSH ASSEMBLY 1.
MAINTENANCE 86037780 EXTRACTOR 11/21/07 4-3 BRUSH MOTOR REMOVAL 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the bac k metal cover. Rotate the cover down and slide back rel easing the tab under the machine from the main frame.
MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-4 VACUUM MOTOR REMOVAL 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the bac k metal cover. Rotate the cover down and slide back rel easing the tab under the machine from the main frame.
MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-5 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker Faulty switch. Call for service. No power, nothing runs Faulty power cord or pigtail.
MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-6 TROUBLESHOOTING CHART Worn brush bearings Squealing or grinding sound in bru sh housing. Replace bearings. Carpet not getting clean Severe soil conditions Make several passes at rig ht angles to each other. Use a pre-spray.
86037780 EXTRACTOR 12/09/06 Mini Carpet Extractor Parts List.
BRUSH DECK 86037780 EXTRACTOR 03/27/07 5 - 1 6 16 1 7 1 2 3 4 5 1 7 8 9 10 11 12 13 14 15.
BRUSH DECK 86037780 EXTRACTOR 02/15/08 5 - 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173020 70916 5 SCR, M5 X 10, PHMS, ISO7045, SS 2 86217390 270146 1 COVER, PULLEY, BRUSH DEC.
CONTROL PANEL 86037780 EXTRACTOR 02/15/08 5 - 3 1 2 3 4 6 5 7 8 10 9 11.
CONTROL PANEL 86037780 EXTRACTOR 02/15/08 5 - 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007200 7216 2 1 SWITCH, DPDT 3-P OSITION ROCKE R 2 86002010 1494 2 2 BOOT, 3/8 CIRCUIT BREA KER 3 86173140 7094 5 2 SCR, KA40X16, PT OVAL, WN1412, PL 4 86217410 270152 1 COVER, CONTROLS TOP 5A 86230140 14622 1 BREAKER, 1.
DECAL 86037780 EXTRACTOR 03/22/07 5 - 5 2 1 3.
DECAL 86037780 EXTRACTOR 12/09/06 5 - 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221090 501128 1 LABEL, CONTROL PANEL 2 86221470 501208 1 LABEL, DOME ACCESSORY 3 86013720 - 1 LABEL, MINI EXT.
FRAME & WHEELS 86037780 EXTRACTOR 03/22/07 5 - 7 10 8 9 12 7 6 5 4 3 2 1 11 13.
FRAME & WHEELS 86037780 EXTRACT OR 05/09/08 5 - 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86215830 140897 1 BRKT, BRUSH HO USING, 10 IN 2 86173010 70915 6 SCR, M4 X 16, SHCS,.
HANDLE 86037780 EXTRACT OR 07/18/08 5 - 9 27 8 41 42 43 13 19 20 21 22 23 26 28 7 6 5 47 48 46 49 18 17 44 13 29 30 31 36 34 33 32 25 24 35 37 38 45 40 9 10 11 12 14 16 15 4 3 2 1 24 37 36 31 50.
HANDLE 86037780 EXTRACT OR 08/15/08 5 - 10 REF PART NO. PRV NO. QTY DESCRIPT ION SERIAL NO. FROM NOTES: 1 86012660 - 3 SCR, KA40X25, PT OHCS, WN1452,PL 2 86218570 38342 1 HANDLE, GRIP BOTTOM 3 8622591.
SOLUTION 86037780 EXTRACT OR 11/21/06 5 - 11.
SOLUTION 86037780 EXTRACTOR 11/21/07 5 - 1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86201110 250-78 2 PUMP, 110/120 60HZ FLOJET 115V ONLY 1B 86201120 250-78A 2 PUMP, 220/240V 5.
SOLUTION 86037780 EXTRACTOR 03/22/07 5 - 1 3.
SOLUTION 86037780 EXTRACTOR 03/27/07 5 - 1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86219580 44106 1 JET, RT ANG, 1/4 BARB 2 86216810 270131 1 CLIP, SHAFT, 9-12MM 3 86219200 40114 1 HOSEBARB, 3/8MPT, 2 X 1/4.
TANK & DOME 86037780 EXTRACTOR 11/21/07 5 - 15.
TANK & DOME 86037780 EXTRACTOR 01/18/08 5 - 1 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86225240 75471 1 TANK, SOLUTION, EXTRACTOR 2 86002390 20063 2 CLAMP, 1.
VACUUM 86037780 EXTRACTOR 03/22/07 5 - 17 8 6 1 7 (GROUND WIRE) 3 5 3 4 2.
VACUUM 86037780 EXTRACTOR 02/15/08 5 - 1 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173000 70914 3 SCR, KA40x20, PT OHS, WN1412, PLTD 2A 86225480 53272 1 VAC MOTOR, 120V 5.7 3ST W/TUBE 115V ONLY 2B 86308980 - 1 VAC MOTOR ASM, 230V MINIPRO 230V ONLY 3 86173220 70954 4 SCR, M6X12 PHCS, 12.
WIRING DIAGRAM-CO NTROL PANEL 115V 86037780 EXTRACTOR 11/21/07 5 - 19 BLK PEM STUD MODE SWITCH HANDLE MICRO SWITCH C NC NO BLK BLU 1.5A BREAKER BRUSH MOT O R 11A BREAKER VAC MOTOR BLK BLK 3 CONDUCTOR .
WIRING DIAGRAM – CONTROL PANEL 115V 86037780 EXTRACTOR 11/21/07 5 - 20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218840 41573 1 HARNESS, MAIN 2 86226230 880464 1 WIRE ASM, CONT.
WIRING DIAGRAM-VACUUM, BR USH MOTOR & PUMP 115V 86037780 EXTRACTOR 11/21/07 5 - 21 BOTTOM OF MACHINE BLU BLK WHT GRN BRN RED WHT BLU BLK GRN GRN GRN CONNECTOR G R N GRN G R N GRN GRN DASH LINE = P.
WIRING DIAGRAM – VACUUM, BRUSH MOTOR & PUMP 115V 86037780 EXTRACTOR 11/21/07 5 - 2 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86226250 88884 3 WIRE, 14” GRN/14 76008 X 760.
WIRING DIAGRAM-CO NTROL PANEL 230V 86037780 EXTRACTOR 02/15/08 5 - 2 3 PEM STUD MODE SWITCH MICRO SWITC H C NC NO BLU .8A BREAKER BRUSH MOTOR 6A BREAKER VAC.
WIRING DIAGRAM – CONTROL PANEL 230V 86037780 EXTRACTOR 02/15/08 5 - 2 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218840 41573 1 HARNESS, MAIN 2 86218830 41572 1 HARNESS, HANDL.
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V 86037780 EXTRACT OR 05/26/08 5 - 25 PUMP MAIN PUMP ACC VAC MOTOR FULL BRIDGE RECT BACK COVE R BOTTOM OF MACHINE BLU BLK WHT GRN BRN RED DASH LINE = P.
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V 86037780 EXTRACT OR 05/26/08 5 - 2 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86226310 88884 2 WIRE, 14” GRN/18 76008 X 76008 .
HOSE DIAGRAM 86037780 EXTRACTOR 12/09/06 5 - 27 (86240430) (86219050) (PRV 39724) (86219090) (PRV 39728) (PRV 40114) (86012680) (86219090) (PRV 39725) (86219080) (PRV 39727) (86219070) TO SOLUTION TAN.
SPARE PARTS 86037780 EXTRACT OR 05/26/08 5 - 2 8 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86216430 140912 BUSHING, BRUSH PRESSURE 86229010 09163 BEARING, BRUSH 86216040 02506 BRUSH, CHEVRON.
NOTES: 86037780 EXTRACTOR 12/09/06 5 - 29.
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