Instruction/ maintenance manual of the product 10080480 Windsor
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Operating Instructions (ENG) Carpet Extractor Model: 10080480 86302100-J 10/17/08.
MACHINE DATA LOG/OVERVIEW 86302100 CLIPPER DUO 10/02/07 2 OVERVIEW This carpet extractor is an electrical pow ered, portable carpet extractor intended for commercial use. The appliance sprays a cleani ng solution onto the carpet agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank.
TABLE OF CONTENTS 86302100 CLIPPER DUO 10/17/08 3 Machine Data Log/ Overview . ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. ......................
HOW TO USE THIS MANUAL 86302100 CLIPPER DUO 06/06/08 1-1 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
SAFETY 86302100 CLIPPER DUO 10/02/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use.
SAFETY 86302100 CLIPPER DUO 10/02/07 2-2 The following symbols are use d throu ghout this guide as indicated in their de scriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING and CAUTION and FOR SAFETY.
SAFETY 86302100 CLIPPER DUO 10/02/07 2-3 GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label foun d on each machine.
SAFETY 86302100 CLIPPER DUO 06/06/08 2-4 SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safet y labels on the machine. If at any time the labels be come illegible, promptly replace them.
OPERATIONS 8630210 0 CLIPPER DUO 10/02/07 3-1 TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Construction Steel chassis with rotationally molded polyethylene tanks Vacuum Motor Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m³/min), 120” (3050 mm) waterlift Solution Pump 100 psi (7 bar) – Restorative 50 psi (3.
OPERATIONS 8630210 CLIPPER DUO 05/08/08 3-2 WIDTH HEIGHT LENGTH TECHNICAL SPECIFICATIONS ITEM MEASURE Height 43 inches (1092 mm) Length 40.5 inches (1029 mm) Width 22 inches (559 mm) Width of scrub path 16 inches (406 mm) The sound pressure level at the operat or’s e ar was measured to be 73.
OPERATIONS 86302100 CLIPPER DUO 05/08/08 3-3 HOW THIS MACHINE WORKS This carpet extractor is an electri cal powered, portable carpet extractor in tended for commercial use. The appliance sprays a clea ning solution onto the carpet agitates the wet carpet, and then extract s the soiled solution back int o the unit’s recovery tank.
OPERATIONS-COMPONENTS 86302100 CLIPPER DUO 10/02/07 3-4 1. Control Panel 2. Recovery Dome 3. Recovery Drain Hose 4. Recovery Tank 5. Scrub Deck 6. Solution Fill Cover 7.
OPERATIONS-COMPONENTS 86302100 CLIPPER DUO 10/02/07 3-5 1. Hand Tool Switch 4. Deep Cleaning 2. Main Switch 5. Continuous Spray 3. Light Cleaning 6. Intermittent Spray 7.
REMOVE SOLUTION FILL COVER OPERATIONS-FILLING THE SOLUTION TANK 86302100 CLIPPER DUO 10/02/07 3-6 ADD CLEANING CHEMICAL PER CHEMICAL LABELING REPLACE SOLUTION FILL COVER FILL LINE STEP 1 STEP 2 STEP 3 STEP 4 OR ADD WATER 10 Gal. (38 Lt) Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank .
OPERATIONS-PRE RUN SETUP 86302100 CLIPPER DUO 10/02/07 3-7 STEP 1 STEP 2 STEP 3 STEP 4 Remove electrical co rd an d literature from recovery tank. Fill solution tank (s ee filling instructions). Plug cord into grounded ou tlet. NOTE: Be sur e do m e is seated on recovery tank, an d float sh ut- off is installed correctly.
OPERATIONS-PRE RUN SETUP 86302100 CLIPPER DUO 10/02/07 3-8 STEP 5 STEP 6 Lower machine to floor. Select contin uou s setting to st art s olution spray or select intermittent setting to enable use of trigger switches to start solution spray.
OPERATIONS-OPERATING THE MACHINE 86302100 CLIPPER DUO 10/02/07 3-9 STEP 1 STEP 4 STEP 2 1 ft. (30 cm) STEP 3 1 in. (25mm) 1 2 1. This machine can be o pera ted in either direction. For smaller areas operate the machine by pulling rearward. 2. For larger unobstructed areas, flip the handle and use the machine’s brush a ssisted propelling motion.
OPERATIONS-OPERATING THE MACHINE 86302100 CLIPPER DUO 10/02/07 3-10 ALTERNATE CLEA NING PATH SHUT DOWN STEP 5 STEP 6 SOLUTION INTAKE VACUUM INTAKE OFF POSITION CENTER Start at wall closest to power outlet. For large areas flip handle and operate machine in paral lel passe s, overlapping brush path.
OPERATIONS-OPERATING THE MACHINE 86302100 CLIPPER DUO 10/02/07 3-11 STEP 7 RECOVERY DRAIN HOSE SOLUTION DRAIN HOSE To speed drying, use a Windblo wer ™ fan. Empty recovery tank by releasing recov ery drain hose. Use a hose with cold water to clean out the recovery tank.
OPERATIONS-USING THE HAND TOOL 86302100 CLIPPER DUO 10/02/07 3-12 STEP 3 HAND TOOL POSITION SOLUTION QUICK DISCONNECT HAND TOOL CONNECTION STEP 2 STEP 1 Use only acceptable accessory tools. See Option al Accessorie s section. To connect solution hose pull ba ck collar and insert over machine mounted fitting, then relea se collar to lock into place.
MAINTENANCE-SERVICE SCHEDULE 86302100 CLIPPER DUO 10/02/07 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome an d gasket for da mage and cleanliness * Check brushes – should b e clean with no lint or strings atta ch ed * Inspect vac shoe for blockage; remove fibers with coat hanger, etc.
MAINTENANCE-COMPONENTS 86302100 CLIPPER DUO 10/02/07 4- 2 1. Vacuum Motor 4. Interim Solution Pump 2. Solution Strainer 5. Main Solution Pump 3A. Spray Jet-Extraction 6.
MAINTENANCE-PERIODIC 86292100 CLIPPER DUO 10/02/07 4-3 PERIODIC MAINTENANCE Twice a month, flush a white vinegar sol ution (One quart vinegar to two gallons of water) or anti- browning solution (mixed as directe d) t hrough the extractor. This will prev ent build-up of alkaline residue in the system.
MAINTENANCE-CIRCUIT PROTECTION 86292100 CLIPPER DUO 10/02/07 4-4 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing th e exposed button. If a circuit breaker cont inues to trip.
MAINTENANCE-SCRUB DECK 86302100 CLIPPER DUO 10/02/07 4-5 1. Scrub Brush Motor 2. Scrub Brushes 3. Retaining Clip 4. Brush Installation Decal 1 3 4 2.
MAINTENANCE-SCRUB DECK 86302100 CLIPPER DUO 05/08/08 4-6 SCRUB HEAD The dual cylindrical scrub head is de sig ned to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. The rear brush is the stiffer brush and is intende d to scrub deeper and hel p pro pel the machine.
MAINTENANCE-VACUUM MOTOR 86302100 CLIPPER DUO 10/02/07 4-7 ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRSVACUUM MO T OR REPLACEMENT 1.
MAINTENANCE-TROUBLESHOOTING 86302100 CLIPPER DUO 10/02/07 4-8 PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker. Faulty switch. Call for service. No Power, Nothing Runs Faulty power cord or pigtail.
86302100 CLIPPER DUO 10/02/07 PARTS LIST.
BRUSH DECK 86302100 CLIPPER DUO 10/02/07 5-1.
BRUSH DECK 86302100 CLIPPER DUO 10/02/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86223780 70896 8 SCR, M4X8, SET, ISO4029,CP,BLK 2 86224170 730410 2 SHAFT, 6.
BRUSH DECK MOTOR 86302100 CLIPPER DUO 10/02/07 5-3.
BRUSH DECK MOTOR 86302100 CLIPPER DUO 10/02/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273750 70011 6 SCR, 1/4-20 X 5/8 HHCS SS 2 86173340 87514 6 WASHER, SPLIT LOCK, 1/4 SS 3 86010630 87013 6 WASHER, 1/4 ID X 5/8 OD SS 4 86215880 140929 2 BRKT, MOTOR MOUNT 5 86222120 53274 1 MOTOR, 115V, 0.
BRUSH DECK MOUNTING 86302100 CLIPPER DUO 10/17/07 5-5 1 2 3 4 5 6 7 8 19 10 11 12 2 3 15 16 17 18 4 3 2 13 3 9 14 7 20.
BRUSH DECK MOUNTING 86302100 CLIPPER DUO 10/17/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86302710 - 1 DEFLECTOR, SPRAY 2 86270830 57023 11 NUT, 5/16-18 HEX NYLOCK SS 3 86010670 87029 13 WASHER, 5/16 FLAT SS 4 86259410 87206 4 WASHER, THRUST .
CONTROL PANEL 86302100 CLIPPER DUO 07/09/08 5-7 25 10 18 5 20 24 25 21 22 1 2 3 4 6 7 8 11 12 13 14 15 16 17 7 9 19 19 23.
CONTROL PANEL 86302100 CLIPPER DUO 07/09/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC 3 .
DECAL 86302100 CLIPPER DUO 10/17/07 5-9 1 2 3 4 5.
DECAL 86302100 CLIPPER DUO 10/17/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221470 501208 1 LABEL, ACCESSORY 2 86244680 501205 1 LABEL, CLIPPER DUO 3 86004970 50990 1 LABE.
HAND TOOL 86302100 CLIPPER DUO 10/02/07 5-11 1 2 3 4 5.
HAND TOOL 86302100 CLIPPER DUO 10/02/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200810 270-11 1 NIPPLE, 1/8 FPT QD FEM BRASS 2 86293280 - 1 HOSE, 1/4” RETRACTABLE 3 86293290 - 1 HOSE ASM, 38.
HANDLE 86302100 CLIPPER DUO 10/17/08 5-13 1 3 5 9 10 2 8 6 7 4 1 1.
HANDLE 86302100 CLIPPER DUO 10/17/08 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86215340 140318 3 BEZEL, SWITCH 2 86224500 730417 4 SPACER, HANDLE EXTRUSION 3 86218660 38353 1 .
HANDLE BRACKET 86302100 CLIPPER DUO 10/17/07 5-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3 4 10 15.
HANDLE BRACKET 86302100 CLIPPER DUO 10/17/08 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276800 70734 5 SCR, 10-32 X 3/8 HHMS SS 2 86279170 87093 6 WASHER, #10 X 1.
HANDLE MOUNTING 86302100 CLIPPER DUO 10/02/07 5-17 1 2 3 4 5 6 7 8 4 2.
HANDLE MOUNTING 86302100 CLIPPER DUO 06/06/08 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274400 70194 2 SCR, 1/4-20 X 5/8 BHCS 2 86006950 70532 6 SCR, 10-32 X 1/2 PPHMS BLK N.
HANDLE RELEASE LEVER 86302100 CLIPPER DUO 07/09/08 5-19 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 4.
HANDLE RELEASE LEVER 86302100 CLIPPER DUO 07/09/08 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86215240 140971 2 BEARING, FLANGE, 10M ID 2 86215630 14878 1 BRACKET, LEVER, CONSO.
RECOVERY TANK 86302100 CLIPPER DUO 10/02/07 5-21 1 2 3 4 5 6 7 8 9 10 11.
RECOVERY TANK 86302100 CLIPPER DUO 10/02/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217680 28068 1 DOME, 2 HOSE 2 86218180 35370 1 GASKET, DOME 3 86003630 34351 1 FLOAT SH.
SOLUTION 86302100 CLIPPER DUO 10/17/08 5-23 3 5 6 7 8 9 10 12 13 14 16 19 14 15 3 15 15 20 21 18 17 11 4 2 1.
SOLUTION 86302100 CLIPPER DUO 10/17/08 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86308240 - 1 GASKET, SOLUTION ASSY 2 86197420 31026 1 ELBOW, 3/8 NPT STREET 3 86218360 36244 2.
SOLUTION 86302100 CLIPPER DUO 10/17/08 5-25 1 3 3 5 6 7 8 9 10 11 12 13 15 16 18 21 1 2 17 7 7 1 1 1 1 20 2 20 19 26 25 24 23 22 27 28 29 30 3 27 32 1 26 1 3 27 27 34 33 35 35 39 37 38 36 14 4 7.
SOLUTION 86302100 CLIPPER DUO 10/17/08 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233090 20016 9 CLAMP, 1/4 ID HOSE 2 86233150 20042 2 CLAMP, 3/8 HOSE (D-SLOT) 3 86281060 392.
SOLUTION TANK 86302100 CLIPPER DUO 10/02/07 5-27.
SOLUTION TANK 86302100 CLIPPER DUO 10/02/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8FPT QD ,MALE BRASS 2 86260690 02130 1 HOSE ASM, FCT ADPTR X 60” NBRD 3 86233110 20018 1 CLAMP, 1.
VAC SHOE 86302100 CLIPPER DUO 10/02/07 5-29.
VAC SHOE 86302100 CLIPPER DUO 10/02/07 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86225650 85087 1 VACUUM SHOE, 18" 2 86218110 35363 1 GASKET, 18” VAC SHOE OUTER 3 86218.
VAC SHOE MOUNTING 86302100 CLIPPER DUO 10/02/07 5-31.
VAC SHOE MOUNTING 86302100 CLIPPER DUO 06/06/08 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86003010 27759 1 CUFF. HOSE 1.5” BLK A 2161 2 86004290 39491 1 HOSE, 1.5 BLK VAC X 45” 3 86002390 20063 1 CLAMP, 1.75” WORM GEAR X .
VACUUM 86302100 CLIPPER DUO 10/17/07 5-33 1 2 3 4 5 6.
VACUUM 86302100 CLIPPER DUO 10/17/08 5-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86300300 - 4 SCR, #8 X 2” PPHSMS 2 86217480 270805 1 COVER, VAC MOTOR 3 86299250 - 1 ASSY, VAC MOTOR 4 86002390 20063 1 CLAMP, 1.75” WORM GEAR X .
WHEEL & AXLE 86302100 CLIPPER DUO 10/02/07 5-35 1 2 3 4 5 6 7 2 1.
WHEEL & AXLE 86302100 CLIPPER DUO 10/17/08 5-36 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276490 70670 5 SCR, 5/16-18 X 5/8 HHCS SS 2 86010670 87029 5 WASHER, 5/16 FLAT SS 3 86219480 41567 2 HUBCAP, 9.75” WHEEL 4 86001660 41236 2 HUBCAP, 5/8” SHAFT 5 86226050 89279 2 WHEEL, 9.
WIRING DIAGRAM 86302100 CLIPPER DUO 10/17/08 5-37 BLK BRN BLU RED WHT GRN BLK BRN BLU RED BLK BLK BLK PUMP SOL VALVE SOL PUMP VAC MOTOR ASSY BLK WHT GRN BLK BLK WHT GRN WHT RED TERMINAL STRIP TERMINAL.
WIRING DIAGRAM 86302100 CLIPPER DUO 10/17/07 5 - 3 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86296060 - 1 HARNESS, HANDLE 2 86297750 - 1 CORD ASM, 14/3 X 22 PGTL 3 86298180 - 1 W.
SUGGESTED SPARE PARTS 86302100 CLIPPER DUO 10/17/08 5 - 39 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86215250 11049 BELT, 2S 5MM HTD, 15W, 128T 86216050 12530 BRUSH, EXTRACTOR 16” 86295520.
SERIAL NUMBERS 86302100 CLIPPER DUO 10/17/07 5 - 40 REF. NO. MODEL: SERIAL # 1 10080480: 1008048000 0338.
An important point after buying a device Windsor 10080480 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Windsor 10080480 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Windsor 10080480 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Windsor 10080480 you will learn all the available features of the product, as well as information on its operation. The information that you get Windsor 10080480 will certainly help you make a decision on the purchase.
If you already are a holder of Windsor 10080480, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Windsor 10080480.
However, one of the most important roles played by the user manual is to help in solving problems with Windsor 10080480. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Windsor 10080480 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center