Instruction/ maintenance manual of the product W30(A) Varimixer
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SPARE PART AND OPERATION MANUAL FOOD MIXER Models W30(A), W40(A), W40P, W60(A) and W60P.
Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use of the mixer. Varimixer recommends that the following precautions be adopted to help make the mixer operation safer and more efficient.
Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer do not apply in the following instances: 1.
TABLE OF CONTENTS Installation Instructions...................................................................................................2 Operating Instructions ....................................................................................
Read this page entirely BEFORE beginning installation . VARIMIXER INSTALLATION INSTRUCTIONS The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers can be inserted under the mixer’s feet if the floor is uneven.
OPERATION OF THE MIXER: A) Open the bowl screen and place the bowl in the bowl arms. Note: The bowl arms must be in lowest position and the bowl must be pushed all the way into the bowl arms.(Fig.3). B) Place the mixing tool in the bayonet shaft. The pin on the tool must be turned into the bayonet hole (fig.
Maintenance and Lubrication: The variable speed pulleys must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation. Lubrication of variable speed pulleys: -Start the mixer and increase the speed to approx. 50%. Stop the mixer and open the lid on the top of the mixer.
Belt Adjustments and Removal 5 To remove V-belts or tooth belt: 1. Remove the 4 screws (T) from the control panel. 2. Remove the front control (U) from mixer and let hang from cables. 3. Open lid. 4. Remove nut (J) and washers (H). 5. Remove fork assembly (X).
6.
ADJUSTMENT OF BOWL HEIGHT: The distance (X) is measured from the bottom side of the bayonet hole to the surface on the bowl arms on which the bowl rests (fig.
9 16 6 18 23 22 25 26 24 19 3 15 17 10 4 5 12 13 29 28 20 27 9 8 14 30 10 Bowl Lift Microswitches 1986 - Present Pre 1996 PN 27-172 1997-2001 PN 27-172 Pre 1996 PN 27-172 2001- Present PN 27-172 1.
MACHINE COLUMN 1. Bowl Lift Microswitch See Figure See Figure See Figure See Figure See Figure 2. Mounting Screws STA 5270 STA 5270 STA 5270 STA 5270 STA 5270 3. Top Lid Threaded Bushing STA 6580 STA 6580 STA 6580 STA 6580 STA 6580 4. Knee Pad 30N-212 30N-212 30N-212 60N-212 60N-212 5.
11 1, 1A, 1B, 1C 2 3 4 5 6 7 5 8 9 11 12 13 16 15 16 17 18 19 2 21 15 22 23 24 25 18 16 15 26 27 28 29 30 3.
BOWL ARMS PART NUMBER Bowl Arm Left (Pre 1993) Bowl Arm Shaft Shock Absorber Crank Arm Bowl Arm Right Bowl Arm Right (Pre 1993) Bowl Arm Left Lifting Rod Assembly Red Ball Extension Tube Assembly Bowl.
1 2 3 4 5 6 7 8 9 10 6 17 18 19 20 21 18 17 23 26 27 22 24 25 5 11 12 13 40 39 37 38 36 34 35 34 33 29 28 32 31 30 29 14 15 16 13.
14 PLANETARY HEAD PART NUMBER per MODEL NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 1A. 1B. 2. 3. 4. 4A. 4B. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.
22 23 31 30 34 20 28 29 19 21 25 24 33 35 54 43 42 51 52 48 50 45 37 41 37 38 46 40 50 39 37 44 49 47 36 10 1 2 3 6 5 4 14 11 8 9 7 12 13 17 18 16 15 13 12 11 32 29 25 26 27 53 54 54 55 56 57 15.
16 TRANSMISSION PART NUMBER per MODEL NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 7A . 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39.
4 1 2 6 3 5 7 17.
18 SPEED LEVER ASSEMBLY PART NUMBER per MODEL NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. Speed Lever Disc with Arrow White Clamp Black Knob Snap Ring Screw 30N-47M 30N-47.10 30N-47.20 STA 3306 STA 3414 STA 5247 40N-47M 30N-47.
19 7 8 9 10 12 13 17 14 16 15 13 12 11 2 3 4 1 6 5 DRIVE SYSTEM FOR MODEL W40PI AND W60PI SPECIAL SINGLE SPEED TRANSMISSION.
20 SINGLE SPEED TRANSMISSION PART NUMBER W40PI W60PI DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Motor Pulley Screw Motor Plate N/A Belts Center Pulley Snap Ring .
21 22 4 9 16 14 17 6 15 5 3 19 23 19 21 20 11,12 13,12 18 2 18 10 20,12 17 8 7 7A 26 26A 29 27 30 25 25A 24 1 IDENTIFYING A #17 HUB VERSUS A #12 HUB 2” I.
22 ATTACHMENT DRIVE GEARBOX PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 7A. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 25A. 26. 26A. 27. 28. 28A. 29. 30. 31. 32. 33. 33A. 33B. 33C.
17 1 2 7 4 6 11 12 8 21 20 19 18 14 12 11 10 9 5 3 15 16 17 23.
24 ELECTRICAL PANEL 1985 - JUNE 1998 PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 1a 2. 2. 3. 3A. 4. 5. 6. 7. 8. 9. 10. 11. 12.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 25 19.
ELECTRICAL PANEL JULY 1998 - PRESENT PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
27 9 9 11 8 16 18 10 17 14 15 13 16 18 1 6 7 5 3 2 4 12.
28 BOWL SCREEN 1993 - PRESENT PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
29.
30.
31.
32.
33.
34 VEGETABLE SLICER / CHEESE GRATER PART NUMBER DESCRIPTION FIG NO. ........ .. 1. 1A. 2. 3. 4. 4A. 8. 8A. 8B. 8C. 10. 11. 12. 13. 14. 15. 16. 17. 18. 18A.
35.
VEGETABLE SLICER / CHEESE GRATER ACCESSORIES PART NUMBER DESCRIPTION FIG NO. ....... 1 . . 3. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 23.
37.
38.
39.
40 70 MM Meat Grinder PART NUMBER DESCRIPTION FIG NO. . ...... 1 . 1A . 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 21. 22. 22A. 23.
41.
42 86 MM Meat Grinder PART NUMBER DESCRIPTION FIG NO. . ...... 1 . 1A . 2. 4. 5. 5A 6. 7. 8. 9. 9A. 9B. 9C. 10. 11. 12. 13. 14. Housing #17 Housing #12 Key Bushing Worm with Pin #17 Worm with Pin #12 .
43.
Fig. No. Description Order Number Order Number Order Number W30 W40 / W40P W60 / W60P 1 SCRAPER HOLDER 42R30-101M 42R40-101M 42R60-101M 2 BOWL SCRAPER 224/30A 224/40A 224/60 3 BOWL SCRAPER 224/15 224/.
45.
Fig. No. Description Order Number Order Number Order Number W30 W40 / W40P W60 / W60P 1 SCRAPER HOLDER 42R30-101M 42R40-101M 42R60-101M 2 BOWL SCRAPER 224/30A 224/40A 224/60 3 BOWL SCRAPER 224/15 224/.
1 , 2 3 , 4 6 , 7 9 , 10 12 , 13 14 , 15 16 , 17 20 , 21 5 8 11 11 11 11 11 18 , 19 22 30 29 27 , 28 26 24 23 47.
48 ATTACHMENTS AND OPTIONAL PRODUCTS PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
49 1985 - June 1998 1 Phase.
50 1985 - June 1998 3 Phase.
51 1998 - Present 1 Phase.
52 1998 - Present 3 Phase.
5489 Campus Dr. Shreveport LA 71129 (800) 222-1138 (318) 635-3131 Fax www.varimixer.com.
An important point after buying a device Varimixer W30(A) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Varimixer W30(A) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Varimixer W30(A) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Varimixer W30(A) you will learn all the available features of the product, as well as information on its operation. The information that you get Varimixer W30(A) will certainly help you make a decision on the purchase.
If you already are a holder of Varimixer W30(A), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Varimixer W30(A).
However, one of the most important roles played by the user manual is to help in solving problems with Varimixer W30(A). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Varimixer W30(A) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
