Instruction/ maintenance manual of the product Model 161 Taylor
Go to page of 41
Model 1 61 So ft S erve Freezer Original Ope rating Ins tructions 055155-M 8/14/ 08 (Ori ginal P ubli cati on) (Updat ed 5/29/ 12.
Com plete this pa ge for quick r efer ence w hen ser vice is r equir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Num.
T able of Conte nts Model 1 61 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ..............................
Model 1 61 T able of Conte nts T able of Contents - - P age 2 Sec tion 7 Impor tant: Operator C heckl ist 21 .............................. During Cl eaning and Saniti zing 21 ......................................... T roubleshooting Bacteri al Count 21 .
1 Model 1 61 T o the In staller 081208 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see t he check out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes.
2 Model 1 61 T o the In staller 101012 W ater Connections (Water Cool ed Un i ts On l y) An adequate c old water s upply must be prov ided with a hand shut - - off valve. O n the underside rear of the base pan, t wo 3/8” I.P .S. wat er c onnections for inlet and outlet have been provided for eas y hook - - up.
3 Mode l 16 1 T o the In staller 120529 Electr ical H ook - - Up Installation (6 0 Cy c le, 1 Ph, Supplied With C ord a nd Plug) This f reezer is supplied with a 3 - - wire cor d and grounding t ype plug for connect ion to a single phase, 60 cycle, branch circuit s upply .
4 Model 1 61 T o the Op era tor Sec tion 2 T o the Ope rator The M odel 161 s oft serv e fr eezer has been c aref ully engineered and manuf act ured t o give y ou dependable operat ion. This unit, when proper ly operated and cared for, will produce a c onsist ent qualit y product.
5 Model 1 61 Safety 1 10301 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of the operat or when he or s he comes in cont act with t he fr eezer and its par ts . T aylor has gone t o extr eme effor ts t o design and manuf actur e built- - in saf ety f eatur es t o protec t bot h you and the service technic ian.
6 Model 1 61 Safety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT put objec ts or f ingers in door spout . S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s.
7 Mo del 161 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 161 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 PAN-DRI P *161* 055206 2 PANEL -SI DE LEFT 058491 3 GASKET-HOPPER COVER 037042 4 COVER A.- HOPPER X37963-SER 4a KNOB-MI X COVER 025429 5 TUBE-FEED 030797 6 PANEL-REAR 058492 ITE M DESCRIPTI ON PART NO.
8 Mode l 16 1 Op erato r Parts I den ti fi cati on 120501 Beater Door A ssembly Figur e 2 ITE M DESCRIPTI ON P ART NO. 1 DRAW V AL VE 024763 2 O - - RIN G 7/8 O D X .10 3 W 014402 3 SEAL - - V AL VE 030930 4 KIT A.- - DOOR 3 SPT 1.5 QT X56906SER1 5 PIVOT PIN A.
9 Mo del 161 Op erato r Parts I den ti fi catio n 1 10727 Accessor ies Figur e 3 ITE M DESCRIPTI ON PART NO. 1 PAIL- 6·QT. 023348 2 BRUSH-REAR BRG 1” D X 2” LG 013071 3 BRUSH-DOUBLE· ENDED 013072 4 BRUSH-DRAW· VALVE·1” OD X 2” X 17” 013073 ITE M DESCRIPTI ON PART NO.
10 Model 1 61 Importa nt: T o the Opera tor Section 5 Important: T o the Operator Figur e 4 ITEM DESCRIP TI ON 1 POWER S WITCH 2 MIX REFR IGER A TION KEY 3 ST ANDBY KEY 4 W ASH KEY 5 AUTO KEY 6 IND IC.
11 Model 16 1 Impor tant : T o the Ope ra tor Power Switch When plac ed in the ON posit ion, the power switc h allows Soft ech t c ontrol panel oper ation. MIX REF When t he MI X REF key is press ed, t he light c omes on indicating t he mix hopper re f rigerat io n syst em is operat ing.
12 Model 1 61 Importa nt: T o the Opera tor If t he beater mot or is turning pr operly , press t he W ASH key to cancel the cycle . Press the AUT O key on both sides of the unit to resume normal oper ation. I f the fr eezer s huts down again, contac t a s ervic e technic ian.
13 Mode l 16 1 O perati n g Proced u res 120529 Section 6 Operating Procedures The M odel 161 is a sof t ser ve count er m odel with a thr ee spout door. T wo individual f lavors ar e available fr om the end s pouts, and an equal c ombinat ion of bot h is dispens ed through t he cent er spout t o creat e a twist effect .
14 Mode l 16 1 Op erati ng Pro ced ures 120501 Step 3 Place t he large o- - rings into t he grooves on the back of the m achine door and lubric ate. Figur e 9 Step 4 Slide the f ront bearings ov er the baffle rods so the flanged edge is agains t the door .
15 Model 1 61 Operati ng P roced ures Step 9 Slide the t wo o - - rings int o t he gr ooves on the rem aining draw valv es and lubricat e. Figur e 13 Step 10 Lubricat e the inside of t he freez er door spout s from t he bottom .
16 Model 1 61 Op erati ng Pro ced ures Step 13 Snap the des ign caps ov er the bot t om of t he f reezer door spout s. Figur e 17 Step 14 Lay the f eed t ubes in the bot t om of t he mix hoppers. Step 15 Inst all t he front drip t ray and s plash shield under the fr eezer door .
17 Model 1 61 Operati ng P roced ures Step 3 While t he solut ion is flowing into the f reezing cylinder , brush c lean the mix hopper , t he mix inlet hole, and t he feed t ube. Figur e 21 Figur e 22 Step 4 Place t he power swit ch in t he ON pos ition.
18 Model 1 61 Op erati ng Pro ced ures 080925 Prim ing Prim e the mac hine as close as poss ible to the tim e of fir st product dr aw . Step 1 Wit h a pail beneath the door spouts , open the draw valves. Fill t he mix hopper with F RESH mix and allow it t o flow int o the f reez ing cylinder .
19 Mode l 16 1 O perati n g Proced u res Rinsing Step 1 Pour one gallon (3.8 lit ers ) of cool , clean water int o the mix hopper . Wit h the brus hes provided, scrub t he mix hopper , and t he mix inlet hole. Step 2 Wit h a pail beneath the door spout s, press t he W ASH key and open t he draw valv es.
20 Mode l 16 1 Op erati ng Pro ced ures Step 3 Fr om the f reez er door , remov e des ign caps, pivot pins, draw handles, and draw v alves. Remove all o - - rings. Note: T o remove o- - ring s, use a sing le service towel to gr asp the o - - ring. A pply pressur e in an upwar d direct ion until t he o - - ring pops out of it s gr oove.
21 Model 1 61 Impor tant : Opera tor C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched u les are go verned by fed eral, state, o r l ocal reg ul ato ry ag enci es, and must b e fo ll ow ed acco rdi n gl y .
22 Model 1 61 Importa nt: Oper at or Che ck list j 5. I f your mac hine is air cooled, chec k the condenser for an ac cumulat ion of dir t and lint . A dirt y condens er will reduc e the effic iency and capacit y of t he machine. Condenser s should be cleaned monthly with a sof t brus h.
23 Model 1 61 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct being dispensed. a. T he power swit ch is in t he OF F posit ion. a. Plac e the power s witc h in the AUTO posit ion. 17 b.
24 Model 1 61 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he produc t is t oo sof t. a. T he contr ol is set t oo warm. a. Cont act serv ice technic ian. -- -- -- b. T he air tube is not installed. b. I nstall t he air t ube in the mix inlet hole at the bott om of the m ix hopper .
25 Model 1 61 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 9. T he unit goes out on overlo ad exce ssively . a. T here are t oo many appliances plugged int o the cir cuit . a. A sep arate 20A circ uit is needed for the f reezer to operat e properly .
26 Model 1 61 Parts Rep lacemen t S ched ul e 120501 Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALL Y QTY .
Section 10 Parts List 27 + A vail able Separ atel y Model 1 61 Parts List 110829 DESCRI PT IO N P ART NUMBER QTY . WARR. CLASS REMARKS ACTUATOR-SWI TCH-PLASTI C 035609 2 103 DRAW SWITCH ARM A.- SWITCH X30736 2 103 DRAW SWITCH BEAD-RUBBER 010613- 17 1 000 BEARING- FRONT 023262 2 000 BEARING- GUIDE 014496 2 000 BEATER A.
+ A vail able Separ atel y 28 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER +GROMMET-COMPRESSOR MT. 037428 4 000 +SLEEVE-MOUNTI NG-COMP.
29 + A vail able Separ atel y Model 1 61 Parts List 120501 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER +SEAL-DRAW VALVE * SMALL H-RING 030930 1 000 DRYER-CAP. TUBE .021 I D X 9F 055522 1 000 DANFOSS DRYER-FI LTER 1/4 X 1/4 SOLDER 048878 1 000 LINE - LIQUI D DVD-OPS TRAI N VIDEO *161 066821-DVD 1 000 EXCHANGER A.
+ A vail able Separ atel y 30 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER LABEL-CAUTI ON-GRD- PERM 032164 1 000 LABEL-DOOR- MOVE PART 032749 1 000 LABEL-SW- POWER-OFF/ ON 052632 1 000 LABEL-WARN- CONDENSER 059287 2 000 LABEL-WARN- COVER 051433 5 000 LABEL-WARN- ELEC-TW- SMALL 032718 1 000 LUBRICANT- TAYLOR 4 OZ.
31 + A vail able Separ atel y Model 1 61 Parts List 120501 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER PULLEY-5. 7" PITCH DIA X 5 041498 2 103 PULLEY-AK20X5/ 8 041162 2 103 SANITI ZER-STERA SHEEN -GREEN 055492 1 000 SEAL-U- CUP 080534 2 000 SHELL A.
+ A vail able Separ atel y 32 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER TERMINAL- LOW VOLTAGE GROUND 034455 2 000 TRAY-DRI P 16-7/ 8L 020157-SP 1 103 TUBE-FEED- .
33 + A vail able Separ atel y Model 1 61 Parts List DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER 50HZ (STANDARD- ROHS) -40 220-240V 50HZ 1PH BLOCK-TERMI NAL 7P GREEN 024156 1 103 220-240V 50HZ 1PH CORD-1.
+ A vail able Separ atel y 34 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER MARINE USE BLOCK-TERMI NAL 7P GREEN 024156 1 105 DIAGRAM- WIRI NG *161* 063820-40S 1 000 HARNESS-WI RE-CAP/ RELAY 063975-40 1 105 HARNESS-WI RE-MAI N *161* 063573-40 1 105 PANEL A.
35 + A vail able Separ atel y Model 1 61 Parts List DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER FORM-QUALI TY REPORT BY FAX 065712-SCH 1 GEAR A.* REDUCER 4 TO 1 025770- SER 2 HARNESS-WI RE-CAP/ RELAY 063975-40 1 HARNESS-WI RE-MAI N 063573-40 1 INSTRUCTI ON-I NSTALL-CHI NESE 056904CINS 1 INSTRUCTI ON-WEEE END OF LI FE 064371-I NS 1 KIT A.
Model 1 61 063820-27S Rev. 2/10.
Model 1 61 063820-40S Rev. 2/10.
An important point after buying a device Taylor Model 161 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Taylor Model 161 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Taylor Model 161 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Taylor Model 161 you will learn all the available features of the product, as well as information on its operation. The information that you get Taylor Model 161 will certainly help you make a decision on the purchase.
If you already are a holder of Taylor Model 161, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Taylor Model 161.
However, one of the most important roles played by the user manual is to help in solving problems with Taylor Model 161. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Taylor Model 161 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
