Instruction/ maintenance manual of the product 60 Taurus Group
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T AURUS 60 T urbomachiner y Package Specification Oil & Gas Applications Compressor Set and Mechanical Drive.
TURBOMACHINERY PACKAGE SPECIFICATION Taurus TM 60 Compressor Set and Mechanical Drive Solar Turb ines Incorpor ated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Taurus, SoLoNOx , and Turb otronic are tradem arks of Solar Turbines Incorporated.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table of Contents 1 INTRODUCTION ..................................................................................................................... 5 1.1 General Description .
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 17 QUALITY ASSURANCE AND TESTING ............................................................................. 67 17.1 Quality Assurance ...............................
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table of Figures Figure 1. Typical Taurus 60 Gas Turbine Me chanical Drive ...................................................... 6 Figure 2. Typical Taurus 60 Mechani cal Drive Service Connections .
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 1 Introduction 1.1 General Description Solar Turbines Incorporated is a worldwid e leader in the design, manufacture, and installation of industrial gas turbines.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 2 T aurus 60 Gas T urbine Mechanical Drive 2.1 General Description The Taurus 60 gas turbine mechanical drive package is completely integrated and fully operational, equipped with the accessories and auxiliary sy stems required for operatio n.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Ancillary air inlet system • Ancillary exhaust system • Package enclosure (if specified) with: − Ventilation system − Fire detection and suppression system − Combustible gas detectio n 2.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table 1. Package Specifications Dimensions Approximate Package Measur ements Height, Unenclosed 2.72 m (8 ft 11 in.) Height, Enclosed 3.20 m (10 ft 6 in.) Width (to skid edges) 2.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Single-Phase Lig hting an d Space Heater Voltage Optional Package Lighting an d Space Heater Voltage Ratings 120, 220.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 3 T aurus 60 Gas T urbine 3.1 General Description The two-shaft Taurus 60 gas tu rbine (Figure 3) is a completely integrated a nd self- contained prime mover. The gas turbine combi nes high perf ormance operation with rugged industrial construction.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 3.1.1 Principles of Operation During the typical co mbustion proce ss (Figure 4), air is dra wn into the gas turbine air i nlet and is compressed by the multi-stage, axial- flow engi ne compressor.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Power Turbine Type Reaction Number of Stages 2 Maximum Speed 14,300 rpm Bearings Radial 3 Tilt Pad with Proximity Pro.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 4 Solar Compressor Set Packages 4.1 Compressor Set Packages Solar offers complete and fully integr ated compr essor set pa ckages wi th the Taurus 60 gas turbines driving one or mo re Solar centrifugal gas compressors (Figure 5).
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive For more details about Solar centrifug al compressors, please co nsult Solar’s engineering for project specific gas compressors. Figure s 6 and 7 sh ow the internal constructio n of typical Solar compressors.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table 3. Typical Solar Gas Compressors Maximum Pressure Rating Maximum Flow Maximum Total Head Compressor Family Numb.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Seal Gas System The seal gas system consists of a primary and secondary gas face seal to prevent the escape of proces s gas for each sh aft end. The primary dry sea l takes the full pres sure drop.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 4.2.7 Hydrostatic Testing Hydrostatic pressure testing of all compress or casings and end caps is done p er API 617 for 30 minutes at 1.5 ti mes the maximum casing design p ressure, regardless of application.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 5 Mechanical Drive Packages 5.1 Mechanical Drives The T aurus 60 gas turbine mechanical-drive package is designed for a variety of driven equipment, including cen trifugal pumps and cen trifugal, rotary, and reciprocating compressors.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Single-Source Responsibility Solar is able to provide overall coordinati on to ensure that the unitized pa ckage will perform to its full potential with a minimum of installation time and cost.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 6 Gearbox 6.1 General Description If required, a gearbox (Figure 8) can be provided selected spec ifically for compressor set and mechanical drive applications. The gearbox uses few moving part s, providing high reliability and ease of assembly and di sassemb ly.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive The gearbox is mounted on the driven skid an d, together with the input shaft coupling, is lubricated and cooled by f orced-fed lubricatin g oil from the turbine.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 7 S t art System 7.1 General Description The start system provides torque to ini tia te engine rotation and to assi st the engine to reach a self-sustaining speed.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 9. Typical Direct-Drive AC Starter Moto r and Variable Frequency Drive M GAS TURBINE VARIABLE FREQUENCY DRIVE RADIO INTERFERE NCE FILTER AC POWER CONNECTION CLUTCH ASSEMBLY AC MOTOR LINE REACTOR Figure 10.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Variable Frequency Drive (cont.) Power Factor 0.96 Efficiency 98% Minimum/Maximum Operating Temper ature -10 to 40°C (14 to 104°F) Heat Rejection - 380 to 460 VAC Input 1780 watts Input Fuse Rating 225 amp Approximate Measurements - Height 85 cm (33.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 7.3 Pneumatic Start System (Optional) The pneumatic start system, (Figure 11 ) can use eith er process g as or compre ssed air as a power source.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 8 Fuel System 8.1 General Description The fuel system (Figure 12), in co njuncti on with the control system, include s all necessary components to control ignitio n and fu el flow during all modes of operation .
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Pilot air operated secondary gas fuel sh utoff valve • Pilot air operated gas vent valve • Electrically opera.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Gas Fuel System (cont.) Response Time Less Than 100 msec From 10-to-90% Stroke Valve Body Aluminum (Standard) Stainle.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 9 Lubrication System 9.1 General Description The lubrication system, (Figure 13) ci rculates oil under pressu re to the gas turbine and driven equipment. Lube oil is supplied from the lu be oil tank locat ed in the driver frame.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive fire, control system failure, emergency stop, or if a turbine over speed is dete cted by the backup syste m.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 9.1.7 Lube Oil Vent Flame Arrestor The lube oil vent flame ar restor prevent s an ignition source f rom entering the lube oil tank. The flame arrestor is loose shippe d for offski d installation by others.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Main Lube Oil Duplex Filters Type Self-Supporting Pedestal Duplex Filters 10 Micron Certification ASME, Section VIII,.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Solar’s Applicable Engi neering Specifications ES 9-224 Fuel, Air, and Water (or Steam) for Solar Gas Turbine Engin.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 10 T urbotronic 4 Control System 10.1 General Description The Turbotronic 4 control system cont rols and mo nitors the tu rbomachinery packa ge including the gas t urbine and driven eq uipment.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive OPTIONAL AUXILIARY CONSOLE CONTROLNET ETHERNET PACKAGE SKID TURBINE CONTROL PAN EL TT4000 OPTIO NAL REMOTE DESKTOP CO.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive CONTROLLOGIX CONTROLLER VIBRATION MONITOR I/O MODULES BACKUP SHUTDOWN SYSTEM FIRE & GAS SYSTEM TURBINE CONTROL PA.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive The system is configurable from th e contro l processor. It detects prep rogramm ed alarm and shutdown levels. See the specification tables for a list of monitored channel s.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive The fuel control valve gradually opens and ad mits fuel into the combusto r through the injectors. The inlet guide vanes open and the ble ed valve gradually closes. Fuel flow, engine temperature, and turbine spe ed all increase.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 10.5 TT4000 Display and Monitoring System The TT4000 display and monitoring system p rovides extensive data collection and display capabilities. On a typical project, tw o standard versions of the product are used.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 17. Typical TT4000 Operation Summary Screen Figure 18. Typical TT4000 Strip Chart Screen © 2009 Solar Turbines Incorporated.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 19. Typical TT4000S Engine Summary Screen 10.5.2 TT4000S Display Screens The TT4000S displays a comparable set of scre ens to the full TT4000 except that the data is in numerical form and graphi cs are limited (Figure 19).
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive are available for transmittal. Interface m odules mount in the controller rack an d connect through the rack’s backplane. Available con nections are: • ControlLogix 1.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Offskid Control Console Dimensions One-Bay Control Console Height 2286 mm (90 in.) Width 914 mm (36 in.) Depth 800 mm (32 in.) Approximate Weight 570 kg (1250 lb) Two-Bay Control Console Height 2286 mm (90 in.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 11 Compressor Control and Monitoring 11.1 General Description The following sections outline the control and monitorin g options available for compressors and mecha nical drives.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Purchaser piping and instrumentation di agram includi ng suction and recy cle pipe size and sch edule • Anti-su.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive available at the time of this proposal. It may be necessary to select a different valve, or possibly a combination of valves, on ce comple te compressor sy stem design information is received.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 12 Enclosure 12.1 General Description The enclosure housi ng, Figure 20, is a comp letely self-contained, weatherp roof, insulated, and sound -attenuated system. The en cl osure is mounted on the package skid and supported by a heavy-duty frame.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 12.2 Standard Features 12.2.1 Inlet and Exhaust Ventilation Silencers The enclosure ventilation openi ngs are equipped wit h silencers with weathe r louvers. 12.2.2 Single-Fan Ventilation A single high efficiency motor-driven fa n prov ides enclosure ventilation.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive of the panels in decibels i s available upon requ est. Furthe r information is available in Solar’s publication SPNP, “Noise Pre diction Guideline s for Industrial Gas Turbine s.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive mounted on the gas turbin e enclosure or at the suppression ski d. If a fire is detected, the fire detectors transmit an electrical signal to the fire system control panel to a ctivate the fire alarm and suppressi on system .
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive solenoids located in the CO 2 fire suppression cylinder cabinets, Figure 22. On receipt of this signal, the solenoid actuated cont rol heads activate the CO 2 cylinders, releasing CO 2 into the enclosure.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 23. Typical Water Mist Suppression Fire Cylinder Ca binet Table 11.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive CO 2 Fire Cylinder Cabinets (Cont’d) Fire Cylinder Cabinet, Extend ed Release Height 213 cm (84 in.
13 Air Inlet System 13.1 General Description The gas turbine combu stion process require s a steady and con sistent flow of clean air. Proper gas turbine inlet air filt ration is critical to gas turbine life. Careful con sideration should be given to selecting the app ropriate air filtration system.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 13.1.2 Self-Cleaning Barrier Type Air Filter The self-cleaning barrie r type air filter syste m is suitable for extreme e nvironments where dust loading or cold-weather ope ration is a concern.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 25. Typical Taurus 60 High Velocity Air Inlet System 13.1.4 Offshore / Coastal Medium Velocity Type Air Filter The offshore and coastal medium vel ocity type ai r filter sy stem (Figure 26) is suitable for use in offshore and coastal applications.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 26. Typical Taurus 60 Medium Velocity Air Inlet System 13.1.5 Insect Screens Optional insect screens can be in stalled on the air inlet filters (except for self-cleaning filters).
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table 12. Air Inlet System Specifications Air Inlet System Pressure Drop Less Than 102 mm (4 in.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Construction Materials Prefilter/Barrier Carbon Steel (Standard); 316L Stainl ess Steel (Optional) Insect Screen (Opt.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 14 Exhaust System 14.1 General Description The exhaust system typically consi sts of all comp onents installed down s.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table 13. Exhaust System Specifications Exhaust Sys tem Temperature Class T2 Total System Pressure Loss Should Not Exceed 152 mm (6 In.) of Water Exhaust Temperature 538°C (1000°F) Nominal System Back Pressure 203 mm (8 in.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 15 Accessory Equipment 15.1 Battery Charger System The battery charger sy stem consists of a battery charge r (Figure.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 28. Turbine Cleaning System 15.2.1 On-Crank Cleaning System The on-crank cleaning sy stem only operates at gas turbine cranking speed with the fuel system and ignition syste m deact ivated.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 15.2.4 Package Lifting Kit (Op tional) A package lifting kit can be shipped se paratel y that contains slings, spreader bars, and assorted hardware to facilitate separate lifting of the driver and driven equipment modules with or without an export crate.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 16 Marinization 16.1 General Description The Taur us 60 Compressor Set and Mechanical Driv es may be operated in offshore oil and gas applications.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Bureau Veritas (BV) • Lloyd’s Register (LR) • American Bureau of Shipping (ABS) 16.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 17 Quality Assurance and T esting 17.1 Quality Assurance Solar is an Industry Stan dards Organization (ISO) 9000 compa ny with ISO 9001:2000 and 9002 certification. Several Solar gas turbine models and manufacturing processes have been "type" certified .
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Power and heat rate measurem ents at partial and full load under a mbient conditions • Turbine and driven equip.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 17.2.7 Customer Participation As an option, the customer may obse rve specified tests on a noninterferen ce basis and/or hold point basis.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 18 Preservation, Inst allation, and Documentation 18.1 General Description This chapter describes preservation, genera l installation requ irements, and project documentation.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 18.4 Mechanical Installation 18.4.1 TPIM-1010 Solar’s document TPIM-1010 “Package Installation Guideline – Compressor Sets a nd Mechanical Drives” outlines th e responsibilities of the Cu stomer and Solar regarding installation of the package.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive If a resonance condition (i nterference) is foun d, then a fatigue analysis is perf ormed to confirm the resonance will not cause fati gue failure in the shafting. 18.5.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 19 Certification 19.1 General Description Solar’s leadership in the gas turbine indu stry is supported by it s ability to comply with regulations, codes, and standards req uired by industry and/or regional authoriti es around the world.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 19.4 Conformité Européenne Mark For installations that require Conformité Européenne (CE) Mark certification, Solar complies with the CE M ark codes a nd standards adopted by local authorities and government entities.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 19.5 International Electrotechni cal Commission Safety Assessment International Electrotechnical Commi ssion (I EC) 6.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 19.7 Summary Solar has a continuing progra m to support customers in en suring that Solar’s products conform to applicable cod es and regulations. Sola r also has the re sources to provide customer guidance an d assistance in this process.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 20 Support Services 20.1 Construction Services Solar’s Construction Servi ces organizat ion offers a comprehensiv e range of equipment and services to su ccessfully meet po wer system expe ctations and need s.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 20.3 Contract Power and Leasing Services Solar offers numerous financing options. All or part o f a project can be finance d, offered under a lease ag reement, or installed on a service tariff with a performance contract.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Conversion Chart Conversion Factors To Convert From English To S.I. Metric Multiply By To Convert To Old Metric Multiply By Btu kJ 1.0551 kcal 0.252 Btu/h W 0.2931 kcal/h 0.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive List of Abbreviations Abbreviations ABS 1 American Bureau of Shipping ABS 2 Absolute AGMA American Gear Manufacturers.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Abbreviations (Cont’d) hp Horsepower HRSG Heat Recovery Steam Generator IEC International Electrotechnical Commissi on IEEE Institute of Electrical and Electronic Engineer s in.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Abbreviations (Cont’d) PF Power Factor PIL Product Information Letter PMG Permanent Magnet Generator psi Pounds/Squ.
An important point after buying a device Taurus Group 60 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Taurus Group 60 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Taurus Group 60 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Taurus Group 60 you will learn all the available features of the product, as well as information on its operation. The information that you get Taurus Group 60 will certainly help you make a decision on the purchase.
If you already are a holder of Taurus Group 60, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Taurus Group 60.
However, one of the most important roles played by the user manual is to help in solving problems with Taurus Group 60. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Taurus Group 60 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
