Instruction/ maintenance manual of the product FH110D60F Bard
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Manual 2100-422M Page 1 of 4 2 FH085D36F FH1 10D48F FH1 10D60F FLF085D36F FLF1 10D48F FLF1 10D60F FLR085D36F FLR1 10D48F FLR1 10D60F FLR140D60F FC085D36F FOR YOUR SAFETY DO NOT ST ORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
Manual 2100-422M Page 2 of 4 2 CONTENTS Getting Other Information and Publications ........ 3 Installation and Operating Instructions Equipment Selec tion ............................................. 4 Locating the Furnace ...........................
Manual 2100-422M Page 3 of 42 GETTING OTHER INFORMA TION and PUBLICA TIONS These publications can help you install the furnace. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
Manual 2100-422M Page 4 of 42 INST ALLA TION and OPERA TING INSTRUCTIONS EQUIPMENT SELECTION An accurate heating load calculation must be conducted using American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) or Air Conditioning Contractors of America (ACCA) manuals.
Manual 2100-422M Page 5 of 42 FIGURE 1 FLF/R MODELS DIMENSIONS 1 W ashable type filter 1” nom. thickness TABLE 2 FLF/R MODELS DIMENSIONS (INCHES) l e d o M r e b m u N t e n i b a C m u n e l P s g n i n e p On o i t c e n o C e u l Fs r e t l i F r i A 1 A h t d i W B h t p e D C t h g i e H E x D y l p p u S F x D n r u t e Rn o i t a c o L G .
Manual 2100-422M Page 6 of 42 FIGURE 2 FH MODELS DIMENSIONS 53" (FH085) 59" (FH110) 23" VESTIBULE DOOR FRONT VIEW 30 1/2" 21 7/8" 19 7/8" FLUE KNOCKOUT SUPPLY OPENING FH0.
Manual 2100-422M Page 7 of 42 FIGURE 3 FC085 MODEL DIMENSIONS 54 1/4" 23" DOOR CLEA NOUT OPTI ON AL OIL ENT RA NCE HI GH VO LT AG E ENTRANCE LOW VO LTA GE ENTRANCE REAR FLUE KNOCKO UT OPTI O.
Manual 2100-422M Page 8 of 42 IMPORT ANT When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the sp ace containing the furnace, the return air must al.
Manual 2100-422M Page 9 of 42 WIRING FACTORY WIRING All units are fully factory wired. Multispeed blowers are factory wired on high speed for cooling/manual fan operation. Heating speeds are wired for the largest input and may need lower speed for field installed low input nozzle.
Manual 2100-422M Page 10 of 42 Power Wires: Black (HOT) White (NEUTRAL) Green (GROUND) Control panel (junction box in FH units) Left side oil line entrance Left side oil line entrance for opt.
Manual 2100-422M Page 11 of 42 FIGURE 5 TYPICAL FLUE INSTALLATION REQUIREMENTS FRONT FLUE LO-BOY MODEL SHOWN (REPRESENTS ALL MODELS) 1/4 inch per 1 foot rise Draft Regulator (Be sure to follow installation inst. supplied with regulator). 90° Rotatable Flue Box on front flue models (remove appropriate cabinet knockout).
Manual 2100-422M Page 12 of 42 OIL LINE PIPING First determine whether the pipe system is to be a single line system or a two line system. All connections must be absolutely air tight or you will have a malfunction of the burner. When installing the piping, a good oil filter should be installed close to the burner.
Manual 2100-422M Page 13 of 42 The following is a detailed explanation of each control included in the Beckett AFG Oil Burner, how each operates, how to set up the burner, and how to troubleshoot problems should they occur. BECKETT “CLEANCUT” OIL PUMP This oil pump is equipped with an oil solenoid valve installed in the pump housing.
Manual 2100-422M Page 14 of 42 PRIMARY OPERATIONAL GUIDE BECKETT GENISYS 7505 Sequence of Operation MIS-2491 BECKETT GENISYS MODEL 7505 BURNER STATES 1.
Manual 2100-422M Page 15 of 42 TABLE A RESET BUTTON OPERATION TABLE B STATUS LIGHTS e h t n i s i r e n r u b e h t f I : e t a t s w o l e b : l l i w n o t t u b t e s e R e h t g n i h s u P k c i .
Manual 2100-422M Page 16 of 42 PRIMING THE PUMP 1. Prepare the burner for priming by fully opening the pump bleed port and attaching a clear plastic hose over the bleed port fitting. Use a suitable container to collect purged oil. 2. Initiate a call for heat.
Manual 2100-422M Page 17 of 42 • Then, to reset, hold the button down for 15 seconds until the red light turns off and the yellow LED turns on. Observe at least one full control sequence of operation from startup to shutdown. Simulate a flame failure lockout by following the procedure (within this manual).
Manual 2100-422M Page 18 of 42 FIGURE 7 ELECTRONIC BLOWER CONTROL TRANSFORMER 24V SECONDARY CONNECTIONS THERMOSTAT CONNECTIONS OIL PRIMARY T-T CONNECTIONS LINE VOLTAGE CONNECTION (HOT) UNUSED BLOWER M.
Manual 2100-422M Page 19 of 42 BURNER SETUP AND ADJUSTMENT PROCEDURES All oil burner installations should be performed by a qualified installer in accordance with regulations of the National Fire Prot.
Manual 2100-422M Page 20 of 42 1. PREPARATION STEPS A. Calibrate and Check Operation of Measuring Equipment Follow manufacturer’s recommended procedures for calibration and equipment check out. B. Prepare Heating Unit for Testing Drill two 1/4 inch holes in the flue between the heating plant and the barometric draft regulator.
Manual 2100-422M Page 21 of 42 1. Air leaks into the combustion chamber or heat exchanger can dilute the combustion gases and prevent normal CO 2 readings.
Manual 2100-422M Page 22 of 42 FIGURE 8 TYPICAL SMOKE – CO 2 CHART WITH ADJUSTMENT RANGE Tolerance to "knee" Normal adjustment range 0 2 4 6 8 8 10 12 14 6 "Knee" "Best".
Manual 2100-422M Page 23 of 42 FIGURE 9 PRESSURE GAUGE CONNECTION TO BLEED PORT MIS-1660 Pressure Gauge Remove Bleed Port to attach pressure guage..
Manual 2100-422M Page 24 of 42 TABLE 5 — CORRELATION OF PERCENT OF CO 2 , O 2 AND RESERVE AIR e d i x o i D n o b r a Cn e g y x O) . x o r p p A ( r i A e v r e s e R 4 . 5 1 0 . 5 1 5 . 4 1 0 . 0 6 . 0 2 . 1 0 . 0 0 . 3 0 . 6 0 . 4 1 5 . 3 1 0 . 3 1 0 .
Manual 2100-422M Page 25 of 42 SPACING OF ELECTRODES The electrodes should be spaced 5/32" apart. They should extend 1/16" beyond the end and 5/16" above the center of the nozzle tip as shown in Figures 10A & 10B.
Manual 2100-422M Page 26 of 42 FIGURE 11 COMBUSTION AIR BOOT ASSEMBLY KNOCKOUT AIR BOOT FOR OIL LINE BOOT AND SECURE INSERT OUTER AIR USE THIS ASSEMBLE INNER FLANGE TO UNIT FOR AIR BOOT.
Manual 2100-422M Page 27 of 42 APPLIANCES LOCATED IN CONFINED SPACES In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation, and dilution of flue gases.
Manual 2100-422M Page 28 of 42 ALL VENTILATION AIR FROM OUTDOORS A. The confined space shall be provided with two permanent openings, one in or near the top of the enclosure and one in or near the bottom.
Manual 2100-422M Page 29 of 42 FIGURE 14 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS THROUGH VENTILATED ATTIC NOTE: The inlet and outlet air openings shall each have a free area of not less than one square inch per 4,000 BTU per hour (35 square inches per gallon per hour) of the total input rating of all appliances in the enclosure.
Manual 2100-422M Page 30 of 42 LOUVERS AND GRILLES In calculating free area for ventilation and combustion air requirements, consideration shall be given to the blocking effect of louvers, grilles, or screens protecting openings. Screens used shall not be smaller than 1/4 inch (6.
Manual 2100-422M Page 31 of 42 TABLE 10 TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS, AND HEATING BLOWER SPEEDS l e d o M r e b m u N r e n r u B e p y T e l z z o N s e g n a R e s i R m u m i x a M r i A t e l t u O ) F ° ( p m e T g n i t a e H r e w o l B d e e p S e z i Se p y Te r u s s e r P p m u P F 6 3 D 5 8 0 C F G F A 5 7 .
Manual 2100-422M Page 32 of 42 AIR FIL TERS Only Lo-Boy models are shipped with air filters. Filter kits are available from your local distributor for Upflow and Counterflow models. Knockouts are provided in the sides of the FH series models to facilitate the cutting of the return openings.
Manual 2100-422M Page 33 of 42 LO-BOY MODELS – FILTER LOCATIONS Lo-boy models have the filter installed in the return air cabinet section of the furnace. It is accessible from the rear of the furnace by removing the blower/filter access door. The electrical switch should be turned “off” prior to removing the access door.
Manual 2100-422M Page 34 of 42 MAINTENANCE LUBRICATION No lubrication is required for either the burner or the blower motor. Both are permanently lubricated. INSPECT AIR FILTER Replace filters before each heating season begins. It is recommended that filters also be replaced at least twice during the heating season.
Manual 2100-422M Page 35 of 42 COMBINATION COMBUSTION CHAMBER/BURNER MOUNTING SYSTEM The furnace has been designed with a combustion chamber mounting system that enables service personnel to remove the combustion chamber, its mounting system, and burner assembly as one unit for inspection and/or service on the bench.
Manual 2100-422M Page 36 of 42 TO REMOVE BURNER ONLY Disconnect fuel line, power cord and wires from T, T on primary control. Loosen (3) 1/4 inch bolts securing burner mounting flange. Twist burner counterclockwise and pull straight back away from the furnace.
Manual 2100-422M Page 37 of 42 PUMP SQUEALS OR CHATTERS This may be caused by air in pipes. Check all joints in the oil supply pipe for leaks. Check strainer in pump; if dirty, clean.
Manual 2100-422M Page 38 of 42 BLOWER SYSTEM RESIST ANCE CHARTS CHART 1 FH085D36F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 0 1 .5 1 .3 2 .0 3 . m u i d e M 6 1 .4 2 .4 3 .3 4 . h g i H 0 2 .0 3 .0 4 .0 5 . CHART 2 FH110D48F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 3 0 .
Manual 2100-422M Page 39 of 42 CHART 7 FLR140D60F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 5 0 .4 1 .7 1 .4 2 . w o L m u i d e M 8 0 .7 1 .2 2 .0 3 . h g i H m u i d e M 1 1 .0 2 .7 2 .5 3 . h g i H 0 2 .0 3 .0 4 .0 5 . CHART 8 FC085D36F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 8 0 .
Manual 2100-422M Page 40 of 42 FH SERIES WIRING DIAGRAM IF ANY OF THE ORIGINAL WI RE AS SUPPLIED WIT H THIS APPLI ANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WI RING MATERIAL HAVI NG A TEM P. RATI NG OF AT LEAST 105°C EXCEPT PRIMARY LIM IT WI RES.
Manual 2100-422M Page 41 of 42 FLF/R SERIES WIRING DIAGRAM DA SHED L INES REPRESEN T FIEL D W IRING. ONLY ONE HEA TING AN D CO OLIN G SPEED CAN BE CO NNECTE D. ALL OTHER TAPS CONNECT T O "SP ARE" TE R M IN ALS . COOL ING SPEED CONNECTI ON P OI NT.
Manual 2100-422M Page 42 of 42 FC SERIES WIRING DIAGRAM DA SHED L INES REPRESEN T FIEL D W IRING. ONLY ONE HEA TING AN D CO OLIN G SPEED CAN BE CO NNECTE D. ALL OTHER TAPS CONNECT T O "SP ARE" TERMI NALS. COOL ING SPEED CONNECTI ON P OI NT. HEA TING SPEED CONNECTI ON P OI NT.
An important point after buying a device Bard FH110D60F (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bard FH110D60F yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bard FH110D60F - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bard FH110D60F you will learn all the available features of the product, as well as information on its operation. The information that you get Bard FH110D60F will certainly help you make a decision on the purchase.
If you already are a holder of Bard FH110D60F, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bard FH110D60F.
However, one of the most important roles played by the user manual is to help in solving problems with Bard FH110D60F. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bard FH110D60F along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
