Instruction/ maintenance manual of the product 500-XCL5010 Honeywell
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Excel 500/600 CONTROL SYSTEM INSTALLATION INSTRUCTIONS CONTENTS Revision Ov erview ........................................................................................................................................................................
EXCEL 500/600 INSTALLATION INSTRUCTIONS Line Pow er Supply ............................................................................................. 23 XC6010 Comput er M odule ......................................................................
EXCEL 500/600 INSTALLATION INSTRUCTIONS GSM Antenna In stallation ....................................................................................... 47 M20 T erminal Set-u p.........................................................................
EXCEL 500/600 INSTALLATION INSTRUCTIONS REVISION OVERVIEW On the follow ing pages, change s have been made compared to the previous relea se of this d ocument: Page: Change: throughout Information re garding Di stributed I/O modules has be en removed .
EXCEL 500 /600 IN STALLATION INSTRUCTION S SAFETY INSTRUCTIONS — When perfor ming any w ork (insta llation, m ounting, start- — Use only ac cessory eq uipment w hich comes from or h as up), all instr uctions given by the ma nufacturer an d in been approve d by Honey well.
EXCEL 500 /600 IN STALLATION INSTRUCTION S MOUNTING Control U n it I nstallat ion The Ex cel 500 and 60 0 controllers hav e the sa me hous ing and can be i nstalled two diff erent w ays: — Installation inside a contr ol panel (s ee page 8) . — Installation through a control pa nel door (see pa ge 10).
EXCEL 500 /600 IN STALLATION INSTRUCTION S — Type X W 569 13 in. ( 330 mm) long (for hou sings one above the oth er) CA UTION Incorrect ly inserted bus cable s can destroy the modules in stalled. The internal b us begins at the fir st housing, conta ining t he power supp ly and co mputer modules, and end s at the last housing.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Setting th e Modul e Address (not XCL5010) In the case of application prior t o CARE 4.0, you can set the module addre ss using the r otary HEX switches l ocated on the upper surf ace of the re spective input and output mo dules.
EXCEL 500 /600 IN STALLATION INSTRUCTION S 3. Code the terminal b lock ( see secti on "Coding the Terminal B lock (not X CL5010)" on page 7). 4. Make sure that the l ocking s crews are pos itioned as shown in F ig. 13. 5. Plug in the enclosure .
EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500- XCL5010 Plug in the co mmunication mod ule unt il it s naps into t he con- 1. Attach the DIN rail mo unting clips t o the housi ng.
EXCEL 500 /600 IN STALLATION INSTRUCTION S External In stallation o f XI582AH Operato r Interface 1. Re move the cove r. Fig. 20. Housing retai ning clamp 4. Turn retaining clamp to fix housing. 5. Code the terminal b lock ( see page 7). 6. Install the base .
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 26. Routing the cable 4. If mounting o n a wall, remove feet. Fig. 27. Removing f eet 5. Attach the hou sing to the wall. Fig. 28. A ttaching to wall 6. Make electr ical connection s (gray w ire not used).
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 31. Jumper lo cation (bac klight ON position) The figure above show s the location of th e jumper. To change jumper posit ion, disconnect t he connector fir st, then pu ll off jumper w ith tweez ers or pincers and move t o new po sition.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Dimens ions Excel 500/ 600 Fig. 34. Excel 50 0/600 out side dimension s EN1R-1047GE51 R0902 14.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500- XCL5010 Fig. 35. Excel 50 0-XCL5010 di mensions 15 EN1R-1047GE51 R0902.
EXCEL 500 /600 IN STALLATION INSTRUCTION S XI582AH Fig. 36. XI582A H dimensions EN1R-1047GE51 R0902 16.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Battery Activation during Commissio ning (XC6010, only) The controller is delivered from the factory with the b attery in the computer module electrica lly isolat ed from the inter nal circuitry by a safety tag to preven t the bat tery from discharging in transit.
EXCEL 500 /600 IN STALLATION INSTRUCTION S NOTE: The CPU modul es XC5010C and XCL5010 do not contain a battery. R AM is buffer ed for 3 days by a capacit or. Dismantl ing the Con trol Panel Unit Before disman tling the c ontroller , the low voltage switch S 1 of the power s upply modu le mu st be sw itched OFF (p ositio n 0).
EXCEL 500 /600 IN STALLATION INSTRUCTION S Dismantlin g the XI582AH Operato r Interface Use a pen cil or sim ilar object to open t he XI582AH O perator Interface. 2 2 1 1 0000079b Fig. 42. Remov ing Excel 500-XC L5010 fr om DIN rail 1. Dismantl e the control l er hou sing as dep icted.
EXCEL 500 /600 IN STALLATION INSTRUCTION S ELECTRICAL CONNECTIONS When connec ting the co ntroller, both VDE, Natio nal Electri c Code NEC (or e quivalent) and any local regu lation s con- cerning gr ounding an d zero volt age must be ob served. Electrica l work sh ould be carr ied out by a qualif ied electrician.
EXCEL 500 /600 IN STALLATION INSTRUCTION S XC5010C / XC6010 Cable Len gths and Sizes A cable lengt h of 1300 ft (400m) w ith a cross section al area of 0.5 mm 2 (20 A W G) is permi ssible for a two-core, 0 to 10 V dc Table 3. Cabl e sizing signal cab le.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Summar y of In ternal M odules Table 4. Summary of Excel 500/600 intern al modules Module Name Inputs Outputs Manual override s witches LED display Computer .
EXCEL 500 /600 IN STALLATION INSTRUCTION S Line Power Supply W A RNING A separate CRT 6 or 1450 series (U.S.) tr ansformer must be used for each of the EXCEL 500/ 600 control l er's 24 V s upply . No additional loa ds may be conne cted ! Each addition al XL500 /600 con troller r equires its own transformer.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 50. Excel 60 0 submodu le mounting loc ation For informatio n pertain ing to system bu s baud r ates an d termination switch settings, s ee sect ion "C-Bus T ermination (Excel 600)" o n page 38.
EXCEL 500 /600 IN STALLATION INSTRUCTION S NOTE: Shielded cable i s not n ecessary for the L ON W ORK S bus. The seria l port conne ctions at the bac k of the mod ule can be used to conn ect an XI582 MM I or, for CPUs w ith firmw are version V2.1. 0 or new er, a mode m or ISDN termi nal adapter.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 54. Connection of XAPU 24-2F UPS (intern al modules) LED (L3) show s operati on by battery . NOTE: The output from the XAPU 24-2F m ust not be connect ed with ot her device s.
EXCEL 500 /600 IN STALLATION INSTRUCTION S XP502 with E xternal UPS XA PU 24-2F (Distribut ed I/O and Internal Modules) As show n in the figure b elow, tw o XAPU 24-2F UPSs are required w hen the co ntroller has both in ternal and D istributed I/O module s conne cted.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 58 show s several connecti on exampl es for various sensors: W S21 W ind Sensor; SAF 25 Solar Sen sor; and VM P Feedback Pote ntiome ter. Fig. 58. XF521A connection examples Fig. 59 show s connections t o a TF26.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 60. XF526 A nalog Input module connection s XF523A Digital Input Module The digit al input mo dule can process DC or AC v oltage signals. T he module has 12 dig ital inputs. W hen the input voltage r eaches 5 V, t he digit al signal is set to a st atus of "1".
EXCEL 500 /600 IN STALLATION INSTRUCTION S XF522A and XF527 Ana log Output Modules Technical Specifi cations Number: 8 analog outp uts Voltage rating: 0 to 10 V, max .
EXCEL 500 /600 IN STALLATION INSTRUCTION S XF525A Three-Position Output Module Technical Specifi cations An L 16 minia ture cir cuit brea ker or G 10 A quick blow fuse should be u s ed to pr otect the 24 0 Vac mains supply . Voltage rating: 240 Vac or 28 Vd c max.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500-XCL5010 The Ex cel 500-X CL5010 hous ing compri ses a removable screw term inal bloc k for direct p ower supply w iring. For proper instal lation o f the ter minal bloc k, follow these instruct ions: 1.
Fig. 69. Transformer e xample Use quick-ac ting ba ckup fuse 1 0 A (or automat ic H16 or L16) to protect transformer pr imary side. On t he primary side of the CRT 2, there i s a fusible output of type M 0.315 A (T ) 250 V for the purpose of fine fusing.
EXCEL 500 /600 IN STALLATION INSTRUCTION S 4. Select one of the trans formers of the CRT -series or 1450 series from the tables on t he previous page or take a com mercially available standard transfor mer fulfilling th e requirements li sted in Table 14.
EXCEL 500 /600 IN STALLATION INSTRUCTION S grou nd Vi 10 Vdc Immersion t emperature sensor VF 1 00 Air duct temper ature sensor LF 100 25K ohm Wind sensor: Wind sensor W S21. Further connections: 200K ohm Temperatur e sensor ter minal T F26 Table 15. A ccuracy of analog input sensor s Fig.
EXCEL 500 /600 IN STALLATION INSTRUCTION S COMMUNICATIONS L ON W ORKS Bus Wiring Connectio n between t he Distrib uted I/O m odules and the CPU are ma de from t he L ON W ORKS connect or module XSL511.
Ho n e y w e l l X A L - T e r m EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 80. Terminatio n Module 209541B connect ions for a singly-terminated FT T network 3 4 5 shield 1 shield 4 3 0 6 LON Termination plu g-in jumper FTT/LPT B us FTT/LPT Free Park Po sition removabl e screw-type 3-pole termi nal block L L O O N N Fig.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Inside the c abinet: J-Y-(ST )Y 2 x 2 x 0.8 Outside the cab inet: A-Y-(ST) 2 x 2 x 0.8 In principle, data transmitting cables should be shiel ded in case of RFI. The follow ing su mmariz es cable ty pes an d give s selecti on guidance.
Fig. 84. Excel 50 0-XCL5010 C- Bus DIP s witch location Table 23. DIP switch settings for C-Bus ter mination (Excel 500-XCL5 010) DIP switch Communication Controller Com- setting speed location patibilit y XD505A, up max. 9.6 Kbau d - XL20X D middle o f XD508, middle max.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500 Cable Speci fications The X I582AH Operator Interfac e can be connec ted eith er to the or the bac k of the X C5010C. — XW582 cable, fr ont connection, length 15 f t (5 m) — XW583 cable, b ack connection, length 15 ft ( 5 m) Fig.
SHIELD 1 2 3 4 5 9 6 7 8 9 6 7 8 1 2 3 4 5 XW585 1 2 3 4 5 9 6 7 8 RTS RxD DCD TxD RI DTR CTS GND Excel 500-XCL5010 Cabl e Specification s MMI Cables Ready-mad e cables w i th the sh ield already connected to the computer mo dule plug end ar e availabl e for the conne ction of external M MIs.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 90. Excel 50 0 and Exc el 600 used tog ether with XI 584 and XI 582 Oper ator Interfaces Fig. 91. XW584 c able detail s EN1R-1047GE51 RR0902 42.
EXCEL 500 /600 IN STALLATION INSTRUCTION S REMOTE COMMUNICATIONS The follow ing appl ies to the X C5010C and XCL5010 , only. For remote co mmuni cations w i th up to thre e XBS Build ing Centrals, a m.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Automatic Baudrate Synchronization The defau lt communica tion speed betw een the XC5010C /XCL5010 C PU and the l ocal m odem/ISDN ter m inal adapter is 96 00 baud.
EXCEL 500 /600 IN STALLATION INSTRUCTION S modem conn ected to the Ex cel controller serial p ort, and it then transmit s via GSM like a cellular ( m obile) phone. NOTE: Communi cation via G SM requires fir mware versio n V2.3.0 or higher. IMPORTANT With the M 20T, data communicat ion is po ssible only in 900 M Hz GSM networks.
EXCEL 500 /600 IN STALLATION INSTRUCTION S Protection fus e 1 A, fast blow Max. RF pow er 2 W at 900 MHz Power supply connecto r 6-pin mod ular CE conformity: • 89/336/EC (EM C guideline) • 73/23/.
EXCEL 500 /600 IN STALLATION INSTRUCTION S GSM Antenna Install ation The max i mum anten na cable le ngth is 8.0m (inc luding t he 20 cm M20 T erminal c able). Use a cable th at is spe cified by t he supplier of t he GSM antenna. Impr oper cables w ith resistance s that are too high w ill reduce the ampli fication of the antenna.
EXCEL 500 /600 IN STALLATION INSTRUCTION S NOTE: As soon as the PIN is entere d into the Ex cel controlle r, the fo llowing mechanis ms will t ake place automatical ly: — Cyclica l check (o nce per min ute) for ex istence of the PIN nu mber in t he M20 (AT +CPIN?) — Sending of PIN number to M20T , if it has lost it.
An important point after buying a device Honeywell 500-XCL5010 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honeywell 500-XCL5010 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honeywell 500-XCL5010 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honeywell 500-XCL5010 you will learn all the available features of the product, as well as information on its operation. The information that you get Honeywell 500-XCL5010 will certainly help you make a decision on the purchase.
If you already are a holder of Honeywell 500-XCL5010, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honeywell 500-XCL5010.
However, one of the most important roles played by the user manual is to help in solving problems with Honeywell 500-XCL5010. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honeywell 500-XCL5010 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
