Instruction/ maintenance manual of the product sb1016 Southbend
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Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! © August, 2010 by South Bend Lathe Co. F or Machines Mfg. Since 7 /09 O WN E R'S MAN UAL 18" & 6 0".
Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs@southbendlathe.
T able of Contents INTRODUCT ION .................................................... 3 About These Machines......................................... 3 Foreword ............................................................. 3 Capabilities .............
Power Feed ......................................................... 54 Power Feed Controls .......................................... 54 Threading ........................................................... 56 Power Feed Lever .......................
INTRODUCT ION F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -3- I N TRODUCT ION Ab out T hese Mac hines F oreword " The screw cutting engine lathe is the oldest and most important of machine tools and from it all other machine tools have been developed.
-4- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 I N TRODUCT ION Identification Serious personal injur y could occur if you connect t he machine to power before completing the setup process . DO NOT connec t power until instruc ted to do so late r in this manual.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -5- I N TRODUCT ION 0RGHO6% 6RXWK%HQG[/DWKH9 2TQFWEV&KOGPUKQPU 9GKIJV.
-6- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 I N TRODUCT ION .WDTKECVKQP 6[RG.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -7- I N TRODUCT ION 6JTGCFKPI+PHQ 0WODGTQH.QPIKVWFKPCN(GGFU.
-8- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 I N TRODUCT ION 0RGHO6% 6RXWK%HQG[/DWKH9 2TQFWEV&KOGPUKQPU 9GKIJV.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -9- I N TRODUCT ION .WDTKECVKQP 6[RG.
-10 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 I N TRODUCT ION 6JTGCFKPI+PHQ 0WODGTQH.QPIKVWFKPCN(GGFU.
S AFETY F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 1- S A FETY Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively s.
-1 2 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 S A FETY 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 3 - S A FETY Additional Met al L athe Safety 7 . Speed Rates: Operating the lathe at the wrong speed can cause nearby parts to break or the workpiece to come loose, which will result in dangerous projectiles that could cause severe impact injury.
PREP AR A T ION -14 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON Preparation Over view T hings Y ou'll Need To complete the preparation process, you will need the following items: F or L ifting and Moving s 4WOEXTRAPERSONSWITHGUIDERODSTOSTEADY the lathe during lifting and moving.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 5 - PREP A RA T I ON Power Supply Requirements Elec trocution or fir e ma y occur if machine is not correc tly grounded and attache d to the power supply. Use a qualified elec tric ian to ensure a safe powe r c onn ec ti on .
-16 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON Correcting Phase Polarity (Y askawa Drive) This sub-section is only provided for troubleshooting by a qualified electrician.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -17- PREP A RA T I ON — If one or more pump motors do not pump or rotate in the incorrect direction, locate the master power switch on the lathe, and swap any two of the L1, L2, or L3 incoming power leads shown in Figure 4 .
-1 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON Inventor y Main Inventory 1: (Figure 6) Qty A. Steady Rest Assembly .................................... 1 B. D1-8 Camlock Stud Set ..................................
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 9 - PREP A RA T I ON The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well.
-2 0 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON Lathe Electrical Access D oor = P ower Connection Location 131" Min. 30" W all Keep Workpiece Loading Ar ea Unobstructed 62" 147" 18" Figure 8.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -21 - PREP A RA T I ON L ifting & Moving Do not attempt to lift or move this lathe if you do not have the proper equipment or the necessary assistance from other people. All lifting equipment must be rated for at least 10,000 lbs.
-22 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON Leveling & Mounting You must level your machine and either use the included foot pads and leveling hardware or bolt your lathe to the floor.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -2 3 - PREP A RA T I ON Assembly With the exception of the handwheel handles, the lathe is shipped fully assembled. To install the handwheel handles, thread the large handle into the carriage handwheel and the small handle into the cross slide handwheel, as shown in Figure 14 .
-2 4 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON Connecting to Power Due to the complexity required for planning, bending, and installing the conduit necessary for a code-compliant hardwire setup, an electrician or other qualified person MUST perform this type of installation.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -2 5 - PREP A RA T I ON T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.
-2 6 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON 8. Move the headstock feed direction lever to the (neutral) position (see Figure 20 ).
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -27- PREP A RA T I ON 14. Make sure that all bystanders are out of the way, tools are cleared away, and the chuck key is removed from the chuck.
-2 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON 23. Lift the chuck guard shown in Figure 28 , and try to start the lathe again. The cover kill switch should prevent the lathe from starting while the guard is open. Figure 28.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -2 9 - PREP A RA T I ON 4. Move the quick change range lever to the middle (neutral) position, as shown in Figure 3 1 .
-30- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 PREP A RA T I ON NEVE R atte mpt to shif t the headstock or quick change ge arbox when the lathe is in operat ion. Ge ar clash causing toot h damage will result . O nly use the gear shi ft ing lev er s when the spin dle id stopped .
OPE RA TION F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -3 1 - OP E RA T ION Operation Over view Loose hair , c lothing , or jewelry could get c aught in machiner y and cause serious injur y or death . Keep these items awa y from moving part s at all times to reduce t his risk .
-3 2- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Refer to the following figures and descriptions to learn about the basic controls of this machine. Main Power Control A. Master Power Switc h: The rotary switch shown in Figure 37 toggles incoming power ON/OFF to the lathe.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -33- OP E RA T ION K. Cutting Fluid Pump Switch: Start/stops the cutting fluid pump motor. L. Jog Button: Turns the spindle motor ON while being pressed and held. M. Stop Button: Stops all machine functions.
-34- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION AH. T ailstock Loc k Bolt: Tightens a secondary tailstock clamp to assist the primary tailstock lock lever and clamp. AI. Offset Scale: Indicates the distance of tailstock offset from the spindle centerline with arbitrary marks.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -35- OP E RA T ION F oot Brake This lathe is equipped with a foot brake ( Figure 45 ) to quickly stop the spindle. Pushing the foot brake while the spindle is ON cuts power to the motor and stops the spindle.
-36- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION 3. One at a time, use the chuck key to turn each of the camlocks counterclockwise until the cam line aligns with the cam release datum line, as shown in Figure 47 . As you turn the camlocks, they will rise up slightly from the spindle body.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -3 7 - OP E RA T ION 6. Tighten camlocks in a star pattern to draw the chuck up evenly on all sides while reducing chance of misalignment, and make sure to tighten camlocks in an incremental manner to ensure that no camlock gets fully tightened all at once (i.
-38- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Camlock Stud D epth Mark is Even with Chuck or Faceplate Surface Camlock Stud Locking Cap Screw Hole Chuck/Faceplate Figure 53.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -39- OP E RA T ION 3-Jaw Chuc k Refer to Ch uck & F ace plate Mo u n ting ins tructi ons on Page 3 5 to mount th e 3 -j aw ch uck to the sp i ndl e. T he 3-j aw scro l l -ty pe ch uck incl uded with this lath e fea tu res harden ed steel j aws tha t c en ter the wo rkpi ece.
-4 0- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION — If installed correctly, the jaws converge together at the center of the chuck. — If the jaws do not come together, the initial thread was missed on one of the jaws.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -4 1 - OP E RA T ION 6. After the workpiece is held in place by the jaws, turn the chuck by hand and pay attention to the workpiece alignment.
-4 2- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION The tailstock can be offset from the spindle centerline for turning tapers. The offset movement is controlled by two opposing cap screws on the front and back sides of the tailstock (see Figure 63 ).
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -4 3- OP E RA T ION However, other tooling without lock tangs, such as the remaining four shown in Figure 66 , can still be used if the following two conditions exist: 1.
-44- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Aligning The offset of your lathe was aligned with the spindle centerline at the factory. We recommend that you take the time to ensure that the tailstock is aligned to your own desired tolerances, especially if you have changed the offset to cut shallow tapers.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -4 5- OP E RA T ION 9. Use calipers to measure both ends of the workpiece. — If the machined workpiece is thicker at the tailstock end, move the tailstock toward the operator 1 ⁄ 2 the distance of the amount of taper (see Figure 70 ).
-4 6- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION F aceplate Refer to Ch uck & F ace plate Mo u n ting ins tructi ons on Page 3 5 to mount th e facep late to th e s pin dle .
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -4 7 - OP E RA T ION Mounting Center in Spindle 1. DISCONNECT LATHE FROM POWER! 2. Thoroughly clean and dry the tapered mating surfaces of the spindle bore, tapered sleeve, and the center, making sure that no lint or oil remains on the tapers.
-48- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Mounting Center in T ailstock Either the carbide-tipped dead center or a live center can be mounted in the tailstock. Mounting instructions are the same for both. T o mount a center in the t ailstoc k: 1.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -4 9- OP E RA T ION 5. Close the steady rest and tighten the lock knob. 6. Loosen the three leaf screws. Without causing any deflection in the workpiece, use the finger adjustment knobs to position the finger rollers against the workpiece.
-5 0 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION The 4-way tool post is mounted on top of the compound slide, and allows a maximum of four tools to be loaded simultaneously.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -5 1 - OP E RA T ION Tools Needed Qty Tool Post T-Wrench ............................................... 1 Steel Shim ............................................. As Needed Cutting Tool ...
-5 2- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Manual F eed These three handwheels (see Figure 83 ) manually position and control the cutting tool for lathe operations. Carriage Handwheel Moves the carriage parallel along the ways, and is equipped with a graduated collar in increments of 0.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -5 3- OP E RA T ION Figure 87 . Spindle speed range lever . Setting Spindle Speed 5. Turn the spindle ON , and slowly turn the spindle speed dial to your calculated spindle speed. Figure 88.
-54- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Power F eed Controls The headstock feed direction lever shown in Figure 89 controls the direction the carriage moves.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -5 5- OP E RA T ION If the threading or general carriage feed is required, the carriage lock (see Figure 91 ) must be disengaged. If the cross feed will be used for facing, the carriage lock should be engaged and the cross feed gib lock screw (see Figure 91 ) should be loose.
-5 6 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Half Nut Lever The half nut lever locks the carriage to the leadscrew which moves the cutting tool along the length of the workpiece ( Figures 93 – 94) .
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -5 7 - OP E RA T ION Using T hread Dial and Char t Find the TPI (threads per inch) that you want to cut in the left column (see Figure 96 ), then reference the dial number to the right of it.
-5 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Other F ractional TP I Select one position and always return to that single position on the thread dial for cutting the TPI shown in Figure 101 . Typically 1 on the thread dial is selected for ease of memory.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -5 9- OP E RA T ION Underst anding T hread & F eed Rate Char t A complete threading and feed rate chart is located on the face of the headstock that shows all available threading and feed configurations for your lathe.
-60- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 OP E RA T ION Repositioning Change Gears The factory has arranged the change gears in the "normal position" so all inch and metric threading and feed selections are available by shifting levers.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -6 1 - OP E RA T ION T o use the cutting fluid system on your lathe: 1. Make sure the tank is properly serviced and filled with cutting fluid, and that you wear the necessary personal protection equipment.
-6 2- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 A CCESSOR I ES Accessories This section includes the most common accessories available for your lathe, which may be available through your local South Bend Lathe Co. dealer. If you do not have a dealer in your area, please call us at (360) 734-1540 or email us at cs@southbendlathe.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -6 3- A CCESSOR I ES SB129 8—S B L Bench Lathe Shop Clock SB129 9—S B L T oolroom Lathe Shop Clock SB13 00—S B L L athe with Man These fine traditional shop clocks are constructed with a metal antique-finished frame.
MAI NTE NANC E -6 4- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E Alwa ys disconnect power to the machine before per forming maintenance. F ailur e to do this ma y result in elec trocution or accidental star tup injur y .
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -6 5- MAI NTE NAN C E South Bend La the Co . ® Monthly Maintenance Char t for EVS T oolroom Series L athes 123456789 1 0 1 1 1 2 1 3 1 4 1.
-6 6- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E L ubrication Headstoc k The headstock has a pressurized lubrication system that consists of an oil pump, a low oil pressure kill switch, a supply tank, oil hoses, and a manifold with oil distribution lines.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -6 7 - MAI NTE NAN C E Checking & Adding Oil Oil Type...Mobil DTE Light or ISO 32 Equivalent Oil Amount .............................................. 4 Gallons Check/Add Frequency .....
-6 8- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E 5. Hold the other end of the drain tube in the bucket, and turn ON the master power switch located on the electrical box door. The old headstock oil will be pumped from the tank and into the bucket.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -6 9- MAI NTE NAN C E Priming the Oil Pump The lubrication system is also equipped with a check valve that is shown in Figure 121 .
-70 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E Apron Oil Type ...... Mobil Vactra 2 or ISO 68 Equivalent Oil Amount ............................................ As Needed Check/Add Frequency ........................
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -71- MAI NTE NAN C E Unpainted & Mac hined Sur faces Besides the ways and leadscrew, all other unpainted and machined surfaces should be wiped down daily to keep them rust-free and in top condition.
-72 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E Change Gears Grease Type ............................................... NLGI#2 Frequency ................ Annually or When Swapping The change gears, shown in Figure 130 , should always have a thin coat of heavy grease to minimize corrosion, noise, and wear.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -73 - MAI NTE NAN C E Cutting Fluid System The cutting fluid system holds 6 1 ⁄ 2 gallons. A pump pulls fluid from the tank and sends it to the valve, which controls the flow of cutting fluid through a universal hose and nozzle.
-7 4 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E Changing Cutting Fluid When you replace the old cutting fluid, take the time to thoroughly clean out the chip drawer, catch tray, and chip drawer. Make sure to dispose of all old fluid according to local regulations.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -75 - MAI NTE NAN C E 8. Pour out the remaining cutting fluid from the tank into the 5-gallon bucket and seal the bucket with its lid. 9. Lift and slide the tank out far enough for cleaning.
-76 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 MAI NTE NAN C E Mac hine Storage If the machine is not properly prepared for storage, it may develop rust or corrosion. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition for later use.
SE RVI C E F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -7 7- S E RVI C E Bac klash Adjustment Figure 136. Cross slide b acklash adjustment screws. Cap Screw Set Screw Cross Slide Leadscrew Tools Needed: Qty Hex Wrench 3mm ............
-78 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 S E RVI C E After a long period of time, you may find that the leadscrew develops a small amount of end play. This lathe is designed so that leadscrew end play can be easily removed with adjustment.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -79 - S E RVI C E Saddle Gibs The saddle on this lathe is equipped with opposing gibs that lie parallel with one another on either side of the saddle. To tighten the saddle and remove play, the front gib must move toward the tailstock, and the rear gib must move toward the headstock.
-80- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 S E RVI C E Half Nut Adjustment The half nut mechanism can be tightened if it becomes loose from wear. The pressure exerted by the half nut is controlled by a gib. The half nut gib is adjusted with two set screws.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -8 1 - S E RVI C E V- Belts V-belts stretch and wear with use, so check them on a monthly basis to ensure optimal power transmission. Replace all of the V-belts if any of them show signs of glazing, fraying, or cracking.
-8 2- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 S E RVI C E Brake Inspection & Replacement The linkage geometry on this lathe is non adjustable. Before replacing the brake shoes, verify that all fasteners are tight, and all clevis pins and yokes have minimal wear.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -83- S E RVI C E Motor Kill Limit Switch Plunger and Cam Lobe Figure 149. Brake pedal motor kill switch.
-84- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 S E RVI C E 11. Have your assistant press on the brake pedal a few times while you watch all of the brake linkage for any loose fasteners or worn pivot points and pins. Tighten or replace parts as required.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -85- S E RVI C E Leadscrew Shear Pin Replacement 3. Rotate the shroud washer so the cutout in the washer aligns with the shear pin head, as shown in Figure 154 . 4. Put on safety glasses. 5.
-86- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 S E RVI C E 10. With the pin completely seated in the bore and the head flush with the leadscrew shoulder, slide the shroud washer against the shoulder, and rotate it 180° (see Figure 158 ) to cover the shear pin.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -8 7 - S E RVI C E The gap insert was installed, then ground flush with the bed at the factory to ensure precise fit and alignment. Therefore, if removed, it may be difficult to re-install with the same degree of alignment and mating when installed at the factory.
TROUBLESHOOT I NG -88- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 W AR R ANT Y If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start or a circuit breaker trips.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -89- W AR R ANT Y Symptom Possible Cause Possible Solution Entire machine vibrates upon startup and while running. 1. Workpiece is unbalanced. 1. Re-install workpiece as centered with the spindle bore as possible.
-90- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 W AR R ANT Y Gear change levers will not shift into position. 1. Gears not aligned inside headstock. 1. Rotate spindle by hand with light pressure on the lever until gear falls into place.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -9 1 - E LECT R ICAL ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.
-92- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 E LECT R ICAL W iring Over view Spindle Motor , Page 9 7 . Cutting Fluid Pump Motor , Page 99. Oil Pump Motor , Page 98. Oil Pressure Switch, Page 98. End Gear Cover Safety Switch, Page 102.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -93- E LECT R ICAL Figure 162. Component location index. Cutting Fluid Pump Motor , Page 99. Oil Pump Motor , Page 98. Oil Pressure Sensor , Page 98. Brake Pedal Safety Switch, Page 102. Chuck Guard Limit Switch, Page 102.
-94- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 E LECT R ICAL X X X X X 0 24 0 220 0 220 380 4 00 415 440 TRANSFO RMER (For SB1036 440V Only) X X X X X X X X X X X X X X X X X X X X .
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -95- E LECT R ICAL bo x2 AMP CONT ACT OR Allen Bradley C094 00 AMP THE R MAL RELA Y THE R MAL RELA Y L11 L11 L3 L3 L3 L3 L2 L2 L2 L1 L1 L1 .
-96 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 E LECT R ICAL Fig. 163. Electrical box. S B1016/3 6 Electrical Bo x b o x photo.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -97 - W AR R ANT Y S B1016 220V Spindle Motor S B103 6 4 4 0V Spindle Motor spindle and pump motor Figure 164.
-98- F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 E LECT R ICAL S B1016 220V Oil Pump Motor & Pressure Sensor S B103 6 4 4 0V Oil Pump Motor & Pressure Sensor Figure 166. S B1016 Oil pump motor & pressure sensor location. Figure 167 .
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -99- E LECT R ICAL Ground CU TT IN G FLUID PUMP MO T O R (220V) 3 2 1 4 6 5 W1 W1 V1 V1 U1 Ground CU TT IN G FLUID PUMP MO T O R (44 0V) Ground 3 2 1 4 6 5 W1 W1 V1 V1 U1 S B1016 220V Cutting Fluid Pump W iring S B103 6 4 4 0V Cutting Fluid Pump W iring Figure 168.
-10 0 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 E LECT R ICAL S B1016/3 6 Control Panel W iring control panel and Figure 17 0. Control panel location.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -10 1 - E LECT R ICAL S B1016/3 6 Spindle O N /O F F Switc h COMMON NC COMMON NC NO NO 7 8 6 9 SB1016/3 6 Spindle O N / OF F Switch, Figure 17 1.
-10 2 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 E LECT R ICAL Figure 172. RP M sensor and end gear cover safety switch location. Figure 173.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -10 3 - P ARTS Headstoc k Controls 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 28 29 30 32 34 35 36 38 39 40 41 42 43.
-10 4 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Headstoc k Controls Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 1 PSB10160001 SHIFTING SHAFT END CAP 29 PSB10160029 STEP PIN 2 PSB10160002 SHIFTING LEVER 30 PSB10160030 LONG SHIFTING ROD 3 PCAP38M CAP SCREW M5-.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -10 5 - P ARTS Headstoc k Internal Gears 101 102 103 104 105 106 107 108 109 110 111 112 113 123 124 A D E A F F A D E C A D D C E E F F 10.
-10 6 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Headstoc k Internal Gears Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 101 PSB10160101 CAM LOCK STUD D.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -10 7 - P ARTS Headstoc k T ransfer Gears C B G H I J L K M C B G H I J L K M 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 2.
-10 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Headstoc k T ransfer Gears Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 116 PSB10160116 KEY 10 X 8 X 36 197 PSB10160197 GEAR 24T 122 PCAP14M CAP SCREW M8-1.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -10 9 - P ARTS Gearb o x Gears G1 G1 G2 G2 G3 G3 G3 G2 G1 G1 G2 G3 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 .
-1 10 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Gearb o x Gears Par ts L ist REF PART # DES CR IPT IO N REF PART # D ES CRI PT ION 301 PSB10160301 OUTBOARD GEAR SHAFT G1 33.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 - 111- P ARTS Gearb o x Controls A 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 .
-1 1 2 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Gearb o x Controls B 373 374 375 376 377 378 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 430 432 376 38.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 1 3 - P ARTS Gearb o x Controls Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 373 PSB10160373 STEP PIN LOCK WASHER .
-1 14 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Apron F ront H B D A B C D E H F H G F E D C B A G 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 5.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 1 5 - P ARTS Apron Rear H 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 59.
-1 16 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Apron Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 501 PSB10160501 HANDWHEEL HANDLE BOLT 547 PSB10160547 LEVER ASSEMBLY 502 PSB10160502 HANDWHEEL HANDLE 548 PORP021 O-RING 20.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 17- P ARTS Apron Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 593 PSS91M SET SCREW M6-1 X 14 615 PRP05M ROLL PIN 5 X 30 594 PLN03M LOCK HEX NUT M6-1 616 PW04M FLAT WASHER 10MM 595 PSB10160595 WORM SHAFT BRACKET 617 PLN05M LOCK NUT M10-1.
-1 1 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Compound Slide & T ool Post 701 702 703 704 705 706 707 708 709 710 712 713 714 715 716 717 718 719 722 723 724 725 726.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 1 9 - P ARTS Cross Slide & Saddle A 801 802 803 804 805 806 807 808 811 812A 813 814 815 816 817 818 819 820 821 822 823 824 825 826.
-1 2 0 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Cross Slide & Saddle B 846 847 848 849 850 851 852 853 854 855 856 857 868 847 849 Viewed F rom Underneath S addle X.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 2 1- P ARTS Cross Slide & Saddle Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 801 PSB10160801 GIB ADJUSTMENT S.
-1 2 2 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Bed & Shafts 901 902 903 904 905 906 907 908 909 910 911 915 916 917 918 919 920 924 925 926 927 928 929 930 934 935 93.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 2 3 - P ARTS Bed & Shafts Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 901 PSB10160901 BED 938 PSB10160938 COMPRESSION SPRING 902 PSB10160902 GAP INSERT 939 PSTB003 STEEL BALL 3/8 903 PN09M HEX NUT M12-1.
-1 2 4 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS End Gears 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1009 1008 1006 1007 1001 1002 1006 1006 REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 1001 PB176MM HEX BOLT M12-1.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 2 5 - P ARTS Motor & L ubrication D C B A A D C B 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1111-1 1111-2 1111-3 1114 1.
-1 2 6 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Motor & L ubrication Par ts L ist REF PART # DE SCR IPT IO N REF PART # DE SCR IP TIO N 1101 PSB10161101 STRAIGHT PIPE .
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 2 7 - P ARTS Cabinets & Panels 1201 1202 1203 1204 1205 1206 1207 1208 1209 1210 1211 1212 1213 1214 1215 1216 1217 1218 1219 1220 1.
-1 2 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Cabinets & Panels Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 1201 PSB10161201 BRAKE PEDAL SHAFT 1231 PSB10161231 CHUCK GUARD 1202 PSB10161202 BRAKE PEDAL 1232 PCAP26M CAP SCREW M6-1 X 12 1203 PSB10161203 LOCK COLLAR 1233 PSS34M SET SCREW M5-.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 2 9 - P ARTS T ailstoc k 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 1312 1313 1314 1315 1316 1317 1318 1319 1320 1321 1322 1.
-1 3 0 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS T ailstoc k Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 1301 PSB10161301 HANDWHEEL HANDLE SCREW 1324 PN29M HEX NUT M18-2.5 1302 PSB10161302 HANDWHEEL HANDLE 1325 PW18M FLAT WASHER 18MM 1303 PSS19M SET SCREW M8-1.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 3 1 - P ARTS T hread Dial 1401 1402 1403 1404 1405 1407 1408 1409 1410 1411 REF PART # D ES CRI PT ION 1401 PSB10161401 INDICATOR PLATE .
-1 3 2 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Steady Rest 1501 1502 1503 1504 1505 1506 1507 1508 1509 1510 1511 1512 1513 REF PART # D ES CRI PT ION REF PART # DES CR I.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 3 3 - P ARTS F ollow Rest 1551 1552 1553 1554 1555 1556 REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 1551 PSB10161551 FINGER AD.
-1 3 4 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Brake System 1601 1602 1604A 1605 1606 1607 1608 1609 1610 1611 1612 1613 1614 1615 1616 1617 1620 1621 1623 1624 1625 1628.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 3 5 - P ARTS Electrical Cabinet & Control Panel Control P anel Electrical Cabinet 1702 1703 1704 1705 1706 1707 1708 1709 1710 1711 .
-1 3 6 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS Electrical Cabinet & Control Panel Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 1702 PSB10161702 CIRCUIT BREAKER AB SP3D320 20A 1713 PSB10132209 OL RELAY AB 193TAB10 0.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 3 7 - P ARTS Accessories 1801 1801-1 1801-2 1802 1802-1 1802-2 1804 1805 1806 1807 1808 1809 1802-3 1811 1812 1813 1814 1815 1816 1817 1.
-1 3 8 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 P ARTS F ront Mac hine L abels 1901 1902 1903 1904 1905 1906 1907 1908 1909 1910 1911 1912 1913 1914 1915 1916 1917 1918 1903 1904.
F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -1 3 9 - P ARTS The safety labe ls provided with your machine are use d to make the operator aware of the machine hazards and way s to prevent injury. Th e owner of this machine MUST maintain the original location and r eadability of these safet y labels .
-14 0 - F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036.
W AR R ANTY & R ETU R N S F or Machines Mfg . Since 7/ 09 Mod el SB 1 0 1 6 / SB 1 036 -14 1 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase.
South Bend L athe Co. P .O. Box 2027 Bellingham, W A 98227 P H O N E: (3 6 0) 734-15 40 (Administrative Offi ces) F A X: (3 60) 67 6-10 75 (International) F A X: (3 60) 734-163 9 (U SA only) southbendla the .
An important point after buying a device Southbend sb1016 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Southbend sb1016 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Southbend sb1016 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Southbend sb1016 you will learn all the available features of the product, as well as information on its operation. The information that you get Southbend sb1016 will certainly help you make a decision on the purchase.
If you already are a holder of Southbend sb1016, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Southbend sb1016.
However, one of the most important roles played by the user manual is to help in solving problems with Southbend sb1016. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Southbend sb1016 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
