Instruction/ maintenance manual of the product Spray star 1602HD Smith Corona
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OPERA T OR’S MANUAL SPRA Y ST AR 1600HD Model 1602HD April, 2002 SMITHCO PRODUCT SUPPOR T 1-800-891-9435 Hwy SS and Poplar A venue, Cameron WI 54822 E-mail: productsupport@smithco.
Introduction Operation Maintenance Spraying Procedure Nozzle Charts Reference CONTENTS Introduction .............................................................................................. 1-10 Introduction ................. ....................
1 Introduction Information needed when ordering replacement parts: 1. Model number of machine. 2. Serial number of machine. 3. Name and part number of part.
2 Introduction SYMBOL S Park Brake Park Brake Release Hydraulic Oil Level Choke - Open Choke - Closed Hand Throttle Hour Meter Hour Meter Fuse Glow Plug Glow Plug - Of f Glow Plug - On RPM Gasoline Di.
3 Introduction SYMBOLS No Smoking Moving Parts Manual Operation Pinch Point S tep Hot Surface Hydraulic Fluid Penetration Lift Arm T ractor Engage Disengage PTO Ground S peed Fast Slow H High L Low F .
4 Introduction GENERAL SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions.
5 Introduction SAFE SPRA YING PRACTICES Persons engaged in the handling, preparation or application of chemicals must follow accepted practices to insure the safety of themselves and others, 1. WEAR protective clothing including: gloves, hat, respirator , eye protection and skin covering suit able for protection from chemicals being used.
6 Introduction SPECIFICA TIONS WEIGHTS AND DIMENSIONS Length 1 12" (285 cm) Wi dt h 61" (155 cm) Width With Booms Down 230" (584 cm) Height 50" (127 cm) Height With Booms Up 126&qu.
7 Introduction SET UP The Model 1600H Prime Mover arrives from setup and ready for service. Depending on freight conditions the tires, wheels and steering wheel may need to be installed. The spray system is normally shipped attached to the 1600H Prime Mover .
8 Introduction SET UP (CONTINUED) 10. Check brake fluid in master cylinder by removing round plug on floorboard. Add brake fluid if necessary . DOT 3. 1 1. Check hydraulic fluid. The hydraulic oil t ank is on the right side. Fluid level should be 2 to 2 1 / 2 " (5 to 6.
9 Introduction CONTROLS & INSTRUMENTS A. Oil Light: The oil light should come on when the ignition is on, without the engine running and should go out when the engine is running. The oil light will light when the oil pressure is low . If it does come on, shut off the engine and find the cause immediately .
10 Introduction CONTROLS & INSTRUMENTS (CONTINUED) CONTROL PANEL Located on right side of seat. The following are located on or near the control panel. A . Choke: The choke is used in st arting the engine. Pull choke out to close choke plate when starting cold engine, push in when engine starts.
11 Introduction OPERA TING INSTRUCTIONS Before operating the S pray S tar 1600H, become familiar with all controls and functions. Also complete all main- tenance requirements and read all safety warnings.
12 Introduction OPERA TING INSTRUCTIONS (CONTINUED) Before using the S pray S tar , the operator or spray technician must familiarize themselves with all of the infor- mation on chemical spraying contained in Spraying Procedure of this manual. All testing and calibration of sprayers is to be done with water , not chemicals.
13 Introduction OPERA TING INSTRUCTIONS (CONTINUED) SPRA YER VAL VE SE TTINGS AND SPRA Y T ANK AGIT A TION The gate valve on the suction side of the pump, between the tank and the pump must be open before pump is engaged. Close this valve only when necessary to clean the filter with spray material in the spray tank.
14 Operation CONSOLE FEA TURES This Console (PGM F) requires selection of US (acres); SI (hectares) or TU (1,000 sq f t) area and SP1 (wheel drive, etc). A. POWER - T urns Console power OFF or ON. T urning Console OFF does not affect the dat a stored in the computer .
15 Operation CONSOLE PROGRAMMING When entering data into the Console computer , the entry sequence is always the same. Data must be entered into the first eight keys. 1. Depress the key which you wish to enter data. 2. Depress the “Enter” key . An “E” will illuminate in the DA T A display .
16 Operation CONSOLE CALIBRA TION (CONTINUED) (CONTINUED) (CONTINUED) (CONTINUED) (CONTINUED) 6. Recheck the new S peed Cal numbers. Zero out Dist ance display as in step 3. Enter the new S peed Cal number as in step 1. Repeat steps 4 and 5. MEASURE CAREFULL Y .
17 Operation INITIAL PROGRAMMING OF CONSOLE COMPUTER When you first turn on Console power , af ter all inst allation procedures have been completed, the Console will flash “CAL” in the RA TE display and “US” in the DA T A display . This means you must “calibrate” or program the Console before it can be operated.
18 Operation INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) 8. Enter SPEED CAL of 612 in key labeled: 9. Enter METER CAL calibration number in key labeled: 10. Enter V AL VE CAL calibration number (2123) in key labeled: 1 1. Enter the target RA TE 1 (GP A) (lit/ha) (GPK) you want to spray in the key labeled: 12.
19 Operation INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) 6. T o display SPEED, momentarily depress the key labeled: 7. T o display VOL/MIN., momentarily depress the key labeled: 8. T o display AREA/HOUR, moment arily depress key labeled: This is an actual calculation of AREA/ HOUR at the present speed you are going.
20 Operation INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) ENTER MODE SEQUENCE WITH ACTIVA TED DA T A-L OCK 1. Depress the key into which you wish to enter data. 2. Depress CODE message will appear . Enter your DA T A-LOCK CODE. If code is correct, “E” will appear .
21 Operation INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) LOW LIMIT FL OW SET POINT AND LOW LIMIT ALARM Depress until DA T A display flashes. A low limit flow rate may now be entered. If actual volume Per minute falls below this limit, the Control V alve stops closing, the Alarm sounds and the rate display flashes “LL”.
22 Operation CONSOLE FIELD TEST 1. Drive down field or road at target speed with sprayer booms off, to verify SPEED readout on Console. 2. T urn on sprayer and booms and place the RA TE 1/RA TE 2/MAN switch to RA TE 1. Increase or decrease speed by one MPH (2 kph).
23 Operation SPRA Y OPERA TION (CONTINUED) TO PREVENT CORROSION After cleaning the pump as directed, flush it with a permanent type automobile antifreeze (Prestone, Zerex, etc.) containing a rust inhibitor . Use a 50% solution that is, half antifreeze and half water .
24 SPRA YING INTRODUCTION This section is intended to offer practical guidelines for the distribution of liquid chemicals over an area of turf grass such as golf courses, park land, school grounds and lawns. SMITHCO makes no representation as to the suitability of any technique or product for any p articular situation.
25 Spraying Procedures HOSE & HANDGUN SPRA YING A handgun (hand-nozzle or hand-lance) is used to control and direct the spray pattern to the ground, shrub or tree. They must be constructed of long lasting and noncorrosive materials such as brass, st ainless or alumi- num.
26 Spraying Procedure NOZZLES ( CONTINUED) 3. Disperse the material in a specific pattern that will insure even distribution of chemical across the swath covered by the boom.
27 Spraying Procedures CALIBRA TION INTRODUCTION Calibrating simply means to adjust a set of variables on the sprayer in order to deliver the desired amount of chemical to a known area of turf. The job of calibrating the sprayer consists of balancing these variables so that your sprayer delivers the desired application rate.
28 Spraying Procedure THE NOZZLE CHART METHOD OF CALIBRA TION The Nozzle Chart Method is useful when the sprayer nozzles are new or nearly new . It is also the most useful method to employ when the sprayer is equipped with an Electronic S pray Control System.
29 Spraying Procedures THE NOZZLE CHART METHOD OF CALIBRA TION (CONTINUED) 5. For Sprayer with Electronic S pray Control Systems. On sprayers equipped with Electronic S pray Control Systems such as those manufactured by Raven Ind., Micro-T rak Co. and Dickey-John Co.
30 Spraying Procedure THE “128” METHOD OF BOOM SPRA YER CALIBRA TION The carrying or towing vehicle is to be traveling at the desired speed when it crosses the start line of the measured course. Repeat this procedure and determine the average of the two times.
31 Nozzle Char ts NOZZLE PERFORMANCE CHART #1 4567 2345 Oran ge X R8001 20 30 40 60 0. 071 0. 087 0. 1 0 0. 1 2 5. 3 6. 5 7. 4 8. 9 4. 2 5. 2 5. 9 7. 1 3. 5 4. 3 5. 0 5. 9 3. 0 3. 7 4. 2 5. 1 0. 24 0. 31 0. 34 0. 41 0. 16 0. 21 0. 23 0. 28 0. 12 0. 16 0.
32 Nozzle Char ts NOZZLE PERFORMANCE CHART #2 4567 Oran ge X R8001 1. 5 2. 0 3. 0 4. 0 0. 28 0. 32 0. 39 0. 45 84 96 117 135 67. 2 76. 8 93. 6 108 56. 0 64. 0 78. 0 90. 0 48. 0 54. 9 66. 9 77. 1 Gree n X R8001 5 DG80 015 1. 5 2. 0 3. 0 4. 0 0. 42 0. 48 0.
33 Nozzle Char ts NOZZLE PERFORMANCE CHART #3 45674567 Red T F -V S 2 20 30 0. 28 0. 35 10. 4 13. 0 8. 3 10. 4 6. 9 8. 7 5. 9 7. 4 .2 4 .3 0 Br o w n T F - VS2 .5 20 30 0. 35 0. 43 13. 0 16. 0 10. 4 12. 8 8. 7 10. 6 7. 4 9. 1 .3 0 .3 7 Gray T F-VS 3 20 30 0.
34 Nozzle Char ts NOZZLE PERFORMANCE CHART #4 468 1 0 Red T F -V S 2 1.5 2. 0 1. 11 1. 29 167 194 111 129 83. 3 96. 8 66. 6 77. 4 Br o w n T F - VS2 .5 1. 5 2. 0 1. 40 1. 61 210 242 140 161 105 121 84. 0 96. 6 Gray T F-VS 3 1. 5 2. 0 1. 68 1. 94 252 291 168 194 126 146 101 116 Wh i te T F - VS 4 1.
35 Nozzle Char ts NOZZLE PERFORMANCE CHART #5 3 (5) 4 (6) 5 (8) 6 (10) 3 (5) 4 (6) 5 (8) 6 (10) Ye ll ow 1/4 TT J 02-VS 25 30 40 50 .1 6 .1 7 .2 0 .2 2 15. 8 16. 8 19. 8 22 11. 9 12. 6 14. 9 16. 3 9. 5 10. 1 11. 9 13. 1 7. 9 8. 4 9. 9 10. 9 .3 6 .3 9 .
36 Nozzle Char ts NOZZLE PERFORMANCE CHART #6 4 (2. 5) 6 (4) 8 (5) 1 0 (6) Ye llo w 1/ 4 T TJ0 2-VS 1. 0 1. 5 2. 0 3. 0 0. 46 0. 56 0. 65 0. 80 69. 0 84. 0 97. 5 120.0 46. 0 56. 0 65. 0 80. 0 34. 5 42. 0 48. 8 60. 0 27. 6 33. 6 32. 5 48. 0 Red 1/ 4 T TJ0 4-VS 1.
37 Reference ABBREVIA TIONS AND CONVERSIONS gpm Gallons per minute cm Centimeters lit/min Liters per minute d m Decimeters dl/min Deciliter per minute m Meter ps i Pounds per square inch m m Millimete.
38 Reference S pray S tar 1600HD / 14-310-B EC Declaration of Conformity according to Directive 89/392/EEC We S M I T H C O I N C . (Nam e of supplier) 34 West Ave.
LIMITED WARRANT Y SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user . (60 days if product is used for rent al purposes.) All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO, INC.
Part #74-17 041503.
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