Instruction/ maintenance manual of the product 0558011 0558012 0558013 0558028 0558096 0558097 0558098 Wagner SprayTech
Go to page of 36
® Edition 3 / 2010 0558 974A ProSpray 3.25 GB Operating manual ProSpray 3.25 Airless high-pressure spraying unit Models: 0558011 0558012 0558013 0558028 0558096 0558097 0558098 Original operating man.
2 ProSpray 3.25 GB Warning! Never put your fingers, hands or any other part s of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut.
ProSpray 3.25 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ....................... 4 1.1 Earthing instructions......................................................... 5 2. General view of application ........................
4 ProSpray 3.25 GB Safety Regulations 1. Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
ProSpray 3.25 5 GB Safety regulations General view of application HAZARD: EXPLOSION HAZARD DuE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage. PREVENTION : • Donotusematerialscontainingbleachorchlorine.
6 ProSpray 3.25 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed.
ProSpray 3.25 7 GB Description of unit 15 14 13 12 11 16 7 1 3 4 17 6 5 9 10 3 4 2 8 3.3 Legend for explanatory diagram ProSpray 3.25 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Fr.
8 ProSpray 3.25 GB Description of unit Starting operation 3.5 Technical data Voltage: 220~240VoltAC,50/60Hz Max. current consumption: 6.0A@230VAC Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1100 Watt Max. operating pressure: 221 bar (22.
ProSpray 3.25 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pressure Indicator Service Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.
10 ProSpray 3.25 GB Starting operation 4.5 Cleaning preserving agent when starting- up of operation initially 1. Depending on the model, swivel or immerse the suction tube (Fig. 7, Item 1) or the suction hose and return hose (2) into a container with a suitable cleaning agent.
ProSpray 3.25 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. GALLONS X MENU-1 LITRES X MENU-1 LITRES-2 GALLONS-2 ToselecttheVolumePumpedscreen, press the #4 key.
12 ProSpray 3.25 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position.
ProSpray 3.25 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Under no circumstances may any remaining coating material dry and harden in the unit.
14 ProSpray 3.25 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction A. Unitdoesnotstart B. Unitdoesnotdrawinmaterial C. Unitdrawsinmaterial,butthe pressure does not build up Possible cause 1.
ProSpray 3.25 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top oftheuidsection E. Increased pulsation at the spray gun F. Poor spray pattern G. Unitlosespower Possible cause 1. Upperpackingisworn.
16 ProSpray 3.25 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNERservice. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Checktheinletvalve,outletvalveandlterforwear.
ProSpray 3.25 17 GB Repairs at the unit 11. Unscrewoutletvalvehousing(Fig.14,Item8)fromthe piston (9) with adjusting wrench. 12. Remove the upper ball cage (11), crush washer (10), outlet valve ball (12), and outlet valve seat (13).
18 ProSpray 3.25 GB Repairs at the unit 17. Carefully tighten retainer nut (5) with adjusting wrench 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing.
ProSpray 3.25 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even.
20 ProSpray 3.25 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Natural paints 407 40° 0.007/0.18 160 0552407 Clear paints 507 50° 0.007/0.18 190 ––––––– Oils 209 20° 0.
ProSpray 3.25 21 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulatedfrom20°Cto60°C).
22 ProSpray 3.25 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit.
ProSpray 3.25 23 Deutschlan d J . W agner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdor f T el. 0043/07544/5050 • Fax: 0043/07544/505/200 • info@wagner-group.co m T el. 0043/2235/44 158 • Fax: 0043/2235/44 163 • office@wagner-group.a t Österreic h J .
24 ProSpray 3.25 Accessories illustration ProSpray 3.25 3 1 5 7 2 4 6 8 Uncontrolled Copy.
ProSpray 3.25 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Pole.
26 ProSpray 3.25 Spare parts list ProSpray 3.25 10 11 44 45 46 47 31 30 34 32 33 36 37 35 29 38 40 39 41 42 43 1 3 4 19 16 17 15 25 26 8 9 27 28 22 14 20 18 21 24 23 5 6 7 2 12 13 Main Assembly AS-3 1.
ProSpray 3.25 27 Item Part No. Description 1 0290 230 Motor shroud 2 9800 340 Ground screw 3 0551 757 Transducer jumper 4 0290 225 Electronic cover 5 0290 229 Belly pan 6 9802 266 Screw (2) 7 0508 559.
28 ProSpray 3.25 Spare parts list ProSpray 3.25 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Uncontrolled Copy.
ProSpray 3.25 29 Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873.
30 ProSpray 3.25 Spare parts list ProSpray 3.25 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A.
ProSpray 3.25 31 ProSpray 3.25 1 4 56 7 8 9 2 3 10 Stand Spare parts list Item Part No. Description 1 9805 367 Screw (3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 050.
32 ProSpray 3.25 Spare parts list 1 3 2 4 Item Part No. Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap (2) 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphon tube assembly (includes items 1-4) Suction system for stand and low boy cart ProSpray 3.
ProSpray 3.25 33 Spare parts list ProSpray 3.25 1 3 4 6 8 9 7 5 2 upright cart assembly Item Part No. Description 1 0290 207 Handle assembly (includes items 6-7) 2 0290 208 Cart weldment 3 0278 373 Wh.
34 ProSpray 3.25 Spare parts list ProSpray 3.25 4 1 9 10 11 12 13 14 15 2 3 5 6 7 8 Low boy cart Item Part No. Description 1 9890 104 Axle cap (2) 2 0294 534 Spacer (4) 3 0270 394 Wheel (2) 4 0295 610.
ProSpray 3.25 35 GB Important notes on product liability AsaresultofanECregulationbeingeffectiveasfromJanuary1,1990,themanufacturershallonlybeliableforhisproductifallpartscomefromhimor are released by him, and if the devices are properly mounted and operated.
36 ProSpray 3.25 Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3.25 Complies with the following provisons applying to it: 2004/108, 92/31 EWG, 93/68 EWG, 2006/42. Appliedharmonizedstandards,inparticular: EN 292-1/-2, EN 1953, EN 55014, EN 60335-1, EN 61000-3.
An important point after buying a device Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 you will learn all the available features of the product, as well as information on its operation. The information that you get Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 will certainly help you make a decision on the purchase.
If you already are a holder of Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098.
However, one of the most important roles played by the user manual is to help in solving problems with Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
