Instruction/ maintenance manual of the product EX500 SMC Networks
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TECHNICAL INST RUCTION MANUAL For EX500 SERIAL SYSTEM Gateway ( GW ) Unit Rockw ell Auto mation Re mote I/O ( R IO ) : EX500 - GAB1 - X1 DeviceNet : EX500 - GDN1 PROFIBUS-DP : EX500 - GPR1 Input Unit .
EX500 Serial System EX## - OME0008 - 1 - ( Read caref ully before handling. ) Thoroughly read this handling m anual and related m anuals mentioned her e to ensure the saf ety and proper operation of the product. Thes e safety instructions are intended to pr event haz ardous situations and / or equipment dam age.
EX500 Serial System EX## - OME0008 - 2 - 1. Read this manual thoroughly, and operate this produc t within the range of the specif ication after obs erving n o t e s s t r i c t l y . 2. Do not dr op nor apply f orce to the product. It m ay damage the unit, and m ay c ause failure or m alf unction.
EX500 Serial System EX## - OME0008 - 3 - ・ ・ ・ ・ Safety instructions for pow er supply 1. W hether you use a single power supply or a dual power supply , two power lines have to be s upplied at all tim es ( for solenoid valve and f or input and control ) .
EX500 Serial System EX## - OME0008 - 4 - - INDEX - 1. Outline 6 2. Sy stem Structure 6 3. Specific ation and Product num bers 7 3 -1 General spec ification of EX500 series 7 3 -2 Gate way ( GW ) Unit .
EX500 Serial System EX## - OME0008 - 5 - 7. Input Unit Manifold 29 7 -1 Parts des cription 29 7 -2 Correspondenc e of input num ber and Input Block 29 7 -3 Exploded view / Input Unit Manifold 30 8. Manifold Valve 31 8 -1 Parts des cription 31 8 -2 Correspondenc e of output num ber and Manifold Valve 32 8 -3 How to install the SI Unit 33 9.
EX500 Serial System EX## - OME0008 - 6 - 1. Outline A . Gatew ay ( GW ) Unit ( 1 ) T he Gateway ( G W ) Unit can be c onnected with a PLC. At present, Gateway ( GW ) Unit with the following comm unication protocols are available: ・ Rem ote I/O ( RIO ) Sy s tem s laves to Rockwell Autom ation PLC and SLC series unit.
EX500 Serial System EX## - OME0008 - 7 - 3. Specification and Product numbers 3 -1. General specification of EX500 series Item Specificatio n Enclosure IP65 Standard UL,CSA,CE W iths tand voltage 1500V AC 1min. ( between PE - external term inal pack age ) Insul ation re sistan ce 2M Ω or m ore ( 500VDC m eg.
EX500 Serial System EX## - OME0008 - 8 - 3 -2. Gatew ay ( GW ) Unit Gateway ( GW ) Unit sp ecification Item Specificatio n Models EX500 - GAB1 - X1 EX500 - GDN1 EX500 - GPR1 Rated voltage 24V DC Input and control power supply : 24V DC ± 10% Solenoid valve power supply : 24V DC +10% / -5% ( W arning of voltage drop given lower than approx.
EX500 Serial System EX## - OME0008 - 9 - ・ ・ ・ ・ Communication speci fication for each PLC Rockwell A utomation Remote I/O communication specification ( RIO ) ( E X500 - GA B1 - X1 ) Item Specificatio n Applicable PLC Rock well Automation Rem ote I/O PLC Comm unication s peed 57.
EX500 Serial System EX## - OME0008 - 10 - PROFIBUS-DP communi cation specifi cation ( EX500 - G PR1 ) Item Specificatio n Protocol PROFIBUS-DP ( EN50170 ) Bus interfac e EIA RS - 485 Comm unication s peed 9.6 / 19.2 / 93.75 / 187.5 / 500 k bit / s ec.
EX500 Serial System EX## - OME0008 - 11 - 3 -3. Input Unit Manifold T he Input Unit Manifold c an have various com binations depending on the num ber of stations and ty pe of the sensor c onnector. W hen placing an order, the input m anifold par t number and the input bloc k part num ber are entered together .
EX500 Serial System EX## - OME0008 - 12 - 3 -3 -3. Input Block Input Block speci fication Item Specificatio n Corresponding s ensor Current source type ( PNP output ) Current sink ty pe ( NPN output ) Sensor connec tor M8 connector ( 3 pin, socket ) Pin NO.
EX500 Serial System EX## - OME0008 - 13 - 3 -4. SI Unit SI Un it for SV s eries Manifold Valv e SI Un it for VQC s eries Manifold Valv e SI Unit speci fication Item Specificatio n Models EX500 - S001 .
EX500 Serial System EX## - OME0008 - 14 - 3 -6. Option 3 -6 -1. Communication Connector / Ca ble 1. Communication Connector for Remo te I/O ( RIO ) ( EX500 - GA B1 -X1 ) 2.
EX500 Serial System EX## - OME0008 - 15 - 3 -6 -2. Branch Cable with M12 Connector How t o Or der E X 500 - A C 030 - SSPS L : Cabl e le ngt h Connect or s peci f i cati on Sock et si de : St r aight , Pl ug s ide : St rai ght Sock et si de : Angled, Pl ug si de : Angl ed 050 5m 010 1m SSPS 030 3m SAPA 003 0.
EX500 Serial System EX## - OME0008 - 16 - 3 -6 -3. Pow er Supply Connector Cable 3 -6 -4. Terminal Plug W hen Input Unit Manifold is not r equired, a Term inal Plug should be hook ed up with port C1 ( for SV Valve Manifold ) or port 0 ( for VQ C Valve Manifold ).
EX500 Serial System EX## - OME0008 - 17 - 4. How to operate EX500 - GA B1 - X1 ( Rockwell A utomation Remote I/O ( RIO) ) 4 -1. A pplicable PLC Applicable PLCs in which Rock well Automation Rem ote I/O ( RIO ) system is installed. Please contac t Rockwell Autom ation for m ore details.
EX500 Serial System EX## - OME0008 - 18 - 4 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used.
EX500 Serial System EX## - OME0008 - 19 - 4 -4 -1. Operation sett ing switch ( SW1 ) T his switch s ets RACK Address / Star ting Quarter. ( 1 ) RACK Addres s ( 6 bit setting ) 0 to 74 ( OCT : octal num ber ) 61 ty pes of setting ar e available.
EX500 Serial System EX## - OME0008 - 20 - 4 -4 -3. Terminating resistance set ting switch ( SW3 ) Set ter mination res istance. Data Rate 57.6 k bit / sec . : 150 Ω 115.2 k bit / s ec. : 150 Ω 230.4 k bit / sec . : 82 Ω 4 -5. Lay out of scanner I/O I/O m apping image at the G ateway (GW ) Unit com munic ation port is shown in exam ples 1 and 2.
EX500 Serial System EX## - OME0008 - 21 - 5. How to operate EX500 - GDN1 ( DeviceNet ) 5 -1. Connection sty le DeviceNet unit can be connec ted by T branch, Multi branc h and Branch line branch. Total ex tension length of trunk and stay is different depending on c omm unication speed and thic kness of c omm unication c able.
EX500 Serial System EX## - OME0008 - 22 - 5 -2. Parts description a. Fieldbus connector : Port f or PLC c onnection. b. Power supply connector : The power sour ce for Input Unit, SI Unit, and c ontrol and for the s olenoid valve is connected through this port.
EX500 Serial System EX## - OME0008 - 23 - 5 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used.
EX500 Serial System EX## - OME0008 - 24 - 5 -4 -1. A ddress setting switch ( SW1, 2 ) T hese switches set node address. T he setting is s hown in Table 1. 5 -4 -2. Data rate s etting sw itch ( SW 3 ) T his switch s et data rate. The setting is shown in Table 2.
EX500 Serial System EX## - OME0008 - 25 - 6. How to operate EX500 - GPR1 ( PROFIB US-DP ) 6 -1. Communication w iring A twisted pair cable with shield is used in the com munic ation wiring of PROFIBUS- DP. A m axim um length of cable depend on com munic ation speed.
EX500 Serial System EX## - OME0008 - 26 - 6 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used.
EX500 Serial System EX## - OME0008 - 27 - 6 -4 -1. A ddress setting switch ( SW1, 2, 3 ) T hese switches set node address. T he setting is s hown in the following figure. T he address per one segm ent can be set in 32 node in case of no Repeater used and is set a m axim um of 126 node in cas e of a Repeater used.
EX500 Serial System EX## - OME0008 - 28 - ・ ・ ・ ・ In case of corresponding w ith “ Doubl e Word “ Read c arefully the user m anual of PLC which is used as a master . T he m ethod of PLC setup, reading f rom or writing to mem ory diff er from one PLC m anufacturer to another .
EX500 Serial System EX## - OME0008 - 29 - 7. Input Unit Manifold 7 -1. Parts description T he Input Unit Manifold is compos ed of Input Unit ( EX500 - IB1 ( -X1 ) ), Input Bloc k ( EX 500 - IE □ ( -X1 ) ), End Block and DIN rail.
EX500 Serial System EX## - OME0008 - 30 - 7 -3. Exploded view / Input Unit Manifold ・ ・ ・ ・ Parts lis t Parts number NO. Parts name For standard For RIO Note ① Input Unit EX500 - IB1 EX500 -.
EX500 Serial System EX## - OME0008 - 31 - 8. Manifold Valv e 8 -1. Parts description Refer to the Catalo gues or Tech nical Instructio n Manu al of SV and VQC series M anifold Valve for more d etails. SV series VQC series a. Comm unication c onnector : “C1“ or “0“ port … Input Unit is connected her e.
EX500 Serial System EX## - OME0008 - 32 - 8 -2.Correspondence of output number and Manifold Valve T he output num ber to the Manifold Valve of the SI Unit is shown in the following figure. T he SI Unit has output of 16 points . In c ase of the Relay Output Module ( 1 output ), it becom es lik e the Single solenoid valve.
EX500 Serial System EX## - OME0008 - 33 - 8 -3. How to install the SI Unit T he following figure s hows how to install / remove the SI Unit with / f rom the Manif old Valve. Refer to the Catalo gues or Tech nical Instructio n Manu al of SV and VQC series M anifold Valve for more d etails.
EX500 Serial System EX## - OME0008 - 34 - 9. Wiring Wire each cables after turning the power supply OFF. 9 -1. Source wiring W iring from power supply to GW ’s power s upply connec tor is called Sourc e wiring. ( Refer to section 4 -2, 5 -2, 6 -2 ) For pin out of this connector ref er to sect ion 3 -2.
EX500 Serial System EX## - OME0008 - 35 - 9 -2. Communication w iring 9 -2 -1. Communication w iring to PLC A . Remote I/O ( EX500 - GA B1 -X1 ) communication wiring Rem ote I/O com m unication cable can be c onnected with any of the two M12, 4 pin connec tors on GW Unit.
EX500 Serial System EX## - OME0008 - 36 - 10. Dimension 10 -1. Gateway ( GW ) Unit 10 -2. Input Unit Manifold ・ ・ ・ ・ In case of M8 I nput Block S t a t i o n s 1234 5678 DIN rail lengt h [ mm ] ( L1 ) 98 110.5 123 135.5 148 160.5 173 185.5 Rail m ounting pitch [ mm ] ( L2 ) 87.
EX500 Serial System EX## - OME0008 - 37 - ・ ・ ・ ・ In case of M12 I nput Block S t a t i o n s 1234 5678 DIN rail lengt h [ mm ] ( L1 ) 110.5 123 148 173 185.5 210.5 223 248 Rail m ounting pitch [ mm ] ( L2 ) 100 112.5 137.5 162.5 175 200 212.5 237.
EX500 Serial System EX## - OME0008 - 38 - 11. Trouble shooting ・ ・ ・ ・ Whole system NO. Item Remedies 1 The so lenoid valve does not work. ・ Check the power supply f or the solenoid valve is supply ing 24VDC. ( Refer to sect ion 9 -1 ) ・ Check the Branch Cable with M12 Connector is proper ly c onnected with the SI Unit.
EX500 Serial System EX## - OME0008 - 39 - ・ ・ ・ ・ DeviceNet communication NO. Item Remedies 1 The st atus of M S LED Operating in a norm al condition : G reen lights Recoverable f ault ( Mem ory is abnorm al ) : Red lights ・ Check the signal line from PLC is properly connected.
An important point after buying a device SMC Networks EX500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought SMC Networks EX500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data SMC Networks EX500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, SMC Networks EX500 you will learn all the available features of the product, as well as information on its operation. The information that you get SMC Networks EX500 will certainly help you make a decision on the purchase.
If you already are a holder of SMC Networks EX500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime SMC Networks EX500.
However, one of the most important roles played by the user manual is to help in solving problems with SMC Networks EX500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device SMC Networks EX500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
