Instruction/ maintenance manual of the product SITRANS FUS1010 NEMA-4X/ IP 65 Siemens
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s i t r a n s Hie r s teht d ie Hea dli neH ier steht di e He adl ine + / - = CTRL AL T 7 8 9 4 5 6 3 2 1 0 . _ + MENU HELP DA T A L OG * / F1 F2 F3 F3 SITRANS FUS CLR EN T ER Field Manual SITRANS FUS.
Siemens Energy & Automation’ s S t andard W arranty This warranty applies to flow metering and leak detection systems. SIEMENS ENERGY & AUTOMA TION CORPORA TION (the Comp any) warrants to the original purchaser of this equipment as presented in Section 1 of Siemens Energy & Automation, Inc.
FOR TECHNICAL ASSIST ANCE: FOR GENERAL INFORMA TION: Call: (800) 275-8480 W ebsite: www .controlotron.com (631) 231-3600 E-mail: info.ultrasonicflow@siemens.com Fax: (631) 231-3334 Or: sales.ultrasonicflow@siemens.com E-mail: TSG .ultrasonicflow@siemens.
Manual Changes NOTE: For the latest updates and revisions to this field manual go to www .controlotron.com/downloads.htm and check the Product Manual listing.
MANU AL ADDENDUM SETUP PROCEDURE FOR WET -FL OW C ALIBRA TED 1010 SYSTEMS System 1010 Uniflow Por t able & NEMA Flowmeter Systems Manual Addendum July 2002 1010FMA-4 F OR TEC HNIC AL AS SIS T ANCE: F OR GENERAL INF ORMA TION: Call: (800) 275-8480 Website: www .
Manual Addendum 1010FMA-4 July 2002 SETUP PROCEDURE FOR “WET -FLOW CALIBRA TED” 1010 SYSTEM 1. INTRODUCTION When the system 1010 is wet-flow calibrated, the flow computer stores the installation param- eters in its storage memory . Each flow calibration is assigned a unique site name.
Manual Addendum 1010FMA-4 2. 2 Flowmeter Setup NOTE: The following instructions require the use of the keypad and the menu. The installer should become familiar with their use before proceeding further . 2.2.1 Switch the flowmeter on. Press the <MENU> key .
Manual Addendum 1010FMA-4 3. TRANSFER INST ALL FUNCTION All 1010 flowmeter operating systems (version 3.00.20 and greater) include the installation facil- ity called “T ransfer Install.” This function permits the transducers to be repositioned while main- taining all calibration parameters and operation established during the water calibration.
MANUAL ADDENDUM Manual Addendum May 2002 1010FMA-14 SYSTEM 1010 EXP ANDED I/O OPTION (For Systems Equipped With 1010N-7 Modules) FOR TECHNICAL ASSIST ANCE: FOR GENERAL INFORMA TION: Call: (800) 275-8480 W ebsite: www .controlotron.com (631) 231-3600 E-mail:info.
Manual Addendum 1010FMA-14 May 2002 1 EXP ANDED I/O OPTION (For Systems Equipped With 1010N-7 Modules) INTRODUCTION The 1010N-2 I/O Module and 1010N-7 Expanded I/O Module both provide current (Io1, Io2), voltage (V01 and V o2) and pulse rate (Pgen 1 and Pgen 2) analog outputs.
Manual Addendum 1010FMA-14 2 May 2002 1010N-2 I/O Module The conventional 1010N-2 I/O module provides the following: z T wo self-powered, isolated 4-20 mA current loops (signals Io1 and Io2) that are assignable and spannable by the user to many flowmeter variables such as flow , sonic velocity , signal strength, etc.
Manual Addendum 1010FMA-14 3 May 2002 NOTE: The method used to create auxiliary current loops makes it impractical to generate the 2 mA fault current produced by the primary 4-20 mA outputs of the meter .
1010NFM-3J T able Of Content s Section 1 1. Getting Started ................................................................................................ 1-1 1.1 Introduction .........................................................................
1010NFM-3J T able Of Content s ii 2.2.2 How T o Select A Pipe Size ............................................................................. 2-8 2.2.3 How T o Enter The Pipe OD (in. or mm) ........................................................ 2-9 2.
1010NFM-3J T able Of Content s iii NETFLOW ............................................................................................. 2-37 T otalizer Controls ................................................................................... 2-37 The Flow/T otal Units Menu S tructure .
1010NFM-3J T able Of Content s iv 2.9.1 Datalogger Mode ........................................................................................... 2-54 2.9.2 Datalogger Data ............................................................................
1010NFM-3J T able Of Content s v T ransit Time Adjustment: (Hot Key 3) ............................................. 2-75 Zero Crossover Adjustment: (Hot Key 4) ....................................... 2-76 Envelope Threshold Adjustment: (Hot Key 5 & 6) .
1010NFM-3J T able Of Content s vi Section 4 4. The Meter Facilities Menu And Graphic Display Screens .......................... 4-1 4.1 Preferred Units ................................................................................................ 4-1 4.
1010NFM-3J T able Of Content s 5.3.4 Overview Of System Performance ................................................................ 5-3 5.3.5 Accuracy ...................................................................................................
1010NFM-3J T able Of Content s Additional Installation Notes ..................................................................... 6-1 1 101 1FT Series 316 S tainless S teel Flow T ube ........................................ 6-1 1 992DFT Series CPVC or Kynar PDF A Flow T ube .
1-1 1010NFM-3J Section 1 1. GETTING ST ARTED 1. 1 INTRODUCTION Congratulations on your purchase of the Siemens SITRANS FUS1010 NEMA Permanent Flowmeter. Intended for dedicated applications, this versatile transit-time flowmeter is easy to set up and operate.
1-2 1010NFM-3J Section 1 TYPICAL SYSTEM - 1010N PERMANENT CLAMP-ON SYSTEM Flow Measurement Sub- system ( 4 channel system depicted here) 1.4 THE KEYP AD ENABLE SWITCH All System 1010N models provide a keypad enable/disable switch to prevent unauthorized access to the Installation Menu.
1-3 1010NFM-3J Section 1 1.5 THE 1010N KEYP AD The 1010N integral keypad provides 32 numeric and function keys (see table below). Use these keys to enter , review or edit the site data. Certain keys control the graphics display , Datalogger and T otalizer .
1-4 1010NFM-3J Section 1 1. 7 HOW T O USE THE INST ALLA TION MENU This section introduces the System 1010 Installation Menu. It explains how to access and leave the Installation Menu and how to enter site data. The Installation Menu consists of sub-menus, each pro- viding individual menu locations ( menu cells ) that store site data.
1-5 1010NFM-3J Section 1 1.7.1 ACCESSING AND LEA VING THE MENU Upon first turning the meter on you see a Siemens graphic. This means that there is no active site setup currently stored in memory . Note that this screen identifies the software version of the meter on the upper right-hand corner of the display .
1-6 1010NFM-3J Section 1 Selecting Items from an Option List Examine the screen below . It shows how to use an option list to select a liquid for your application. How to access this menu will be explained later . Note that the menu name [Application Data] appears highlighted on lower left of the screen.
1-7 1010NFM-3J Section 1 Multiple Select Option Lists Certain option lists allow you to make more than one selection. For instance, the Datalogger Data option list allows you to select any or all of the available data items for your reports. Y ou can use the <Up and Down Arrows> to move the cursor through the list.
1-8 1010NFM-3J Section 1 Entering Alphanumeric Strings An alphanumeric string is a series of numbers and letters; and also the Quotation Mark and the Pound Sign symbol. Y ou can also use a space. The meter uses these to identify a specific site setup or user- modified table.
1-9 1010NFM-3J Section 1 Dual Path Dual Path uses two measurement channels to achieve a single output via a “virtual” third channel. The resultant data is the average of the two channels.
1-10 1010NFM-3J Section 1 1.7.4 ESSENTIAL INFORMA TION FOR USERS OF MUL TI-CHANNEL 1010’ s Multi-Channel Meter T ype If your 1010 is a multi-channel model, it offers 2 or 4 independent measurement channels. The meter ’s resources are divided among these channels equally .
1-11 1010NFM-3J Section 1 Selecting A Meter T ype The following example explains how to select a dual-channel clamp-on meter and initiate site program- ming for the measurement channel. Y our [Meter T ype] selection, as well as other menu selections, are “remembered” through power cycles.
1-12 1010NFM-3J Section 1 T o select [Clamp-On] press . This select s the Clamp-On Installation Menu for Measure- ment Channel 1. Note that the first menu, [Channel Setup], is highlighted.
1-13 1010NFM-3J Section 1 Press and hold . Note that the character position begins to scroll upward through the alphabet of capital letters. Continue to scroll until block cursor shows [S]. Press . Press and hold . Notice that the capitalized alphabet list begins to scroll downward through the alphabet from [S].
1-14 1010NFM-3J Section 1 Flowmeter Installation Flowchart Flowmeter Installation Collect Site Data Choose Mounting Location For Flowmeter and Transducers Prepare Pipe Surface Access Installation Menu.
1-15 1010NFM-3J Section 1 1.8 USING F ASTST ART SETUP The dual-channel clamp-on mode offers a choice of using FastS tart Setup or Full Site Setup to create your site setup. As its name implies, FastS tart Setup is a quick way to start up the meter . FastS tart inserts default settings into all applicable menu cells.
1-16 1010NFM-3J Section 1 Next, we will pick the pipe size: [1CS80] by moving the cursor to the selection and then press- ing . This is all there is to setting up the pipe parameters.
1-17 1010NFM-3J Section 1 NOTE: Y ou are allowed to override the transducer type and size mounting mode and sp acing offset. See paragraph 1.7. Now you have to mount the transducers in accordance with the data recommended on the screen. Refer to the Section 3 for detailed instructions.
1-18 1010NFM-3J Section 1 The meter is now ready to report flow . Press . The meter will then ask you to save the Site. Saving the Site is optional and will therefore be covered in paragraph 1.7. T o abort this item, press . This brings up a Flow Display Screen.
1-19 1010NFM-3J Section 1 1.9 1010WX CLAMP-ON LIQUID FLOWMETERS The 1010WX flowmeter model numbers are listed below . 1010WX Series Flowmeters 1010WX 1010DWX 1010MWX 1010WX METER TYPES The 1010WX series flowmeters are available in Single, Dual Path and Multi-Path versions.
1-20 1010NFM-3J Section 1 Standard Case Enclosure with Window includ- ing the 1010WX equipped with optional graphic display and local keypad. Standard Case Enclosure without Window includ- ing the 1010WX equipped with optional graphic display and local keypad.
2-1 1010NFM-3J Section 2 2 . THE 1010N INST ALLA TION MENU Programming System 1010N requires no special experience or training. This field manual contains all the necessary information. If you intend to connect this instrument to an external device, then please have the instruction manual for the device available for reference.
2-2 1010NFM-3J Section 2 2.1 THE CHANNEL SETUP MENU Available after picking a meter type and a measurement technology . Use this menu to manage site setups. Y ou can create, recall, delete and save entire site setups. Y ou can apply Site Security , which permits read-only access to the Installation Menu unless you enter a password.
2-3 1010NFM-3J Section 2 on the list is the currently active Site Setup. The system will be ready for operation after you install the transducers and make the required hardware connections. Note that the installed transducers must comply with the recalled site parameters.
2-4 1010NFM-3J Section 2 2.1.3 HOW TO CREA TE/NAME A SITE SETUP Use this command to create a new Site Setup. This is the first action required for an original installa- tion. Create/Name Site inserts system default s in all the appropriate menu cells.
2-5 1010NFM-3J Section 2 T o select the first character , use the numeric keys or press . T o move the cursor to the first character position press . T o move the cursor to the second character position press . Repeat the selection process for the second character .
2-6 1010NFM-3J Section 2 T o Save or Rename a Site Setup: T o access the first character position press T o select a character press then to highlight to next character position. T o select the second character press . Repeat this process to select all the characters (8 max.
2-7 1010NFM-3J Section 2 Pipe Data Select Pipe Class Manual Entry ASA Stainless Steel* ASA Carbon Steel ASA Plastic Metric DN Steel Metric SGP Steel Cast Iron T able Ductile Iron T able Copper T ube T.
2-8 1010NFM-3J Section 2 2.2.1 HOW TO SELECT A PIPE CLASS The 1010N pipe tables are arranged by classes of common type and material. The default selection is [Manual Entry]. As its name infers, you would use this selection to manually enter individual pipe pa- rameters.
2-9 1010NFM-3J Section 2 After selecting a pipe class: T o access the [Select Pipe Size] option list press T o scroll to the required pipe press T o register selection press 2.2.3 HOW TO ENTER THE PIPE OD (in. or mm.) Use this menu cell to edit the pipe outer diameter .
2-10 1010NFM-3J Section 2 NOTE: Do not use ASA schedule code to specify the wall thickness. Y ou must enter actual dimensions. T o enter the Pipe W all Thickness: T o enable numeric entry press Use the keypad’s numeric keys to type exact wall thickness (use in/mm).
2-11 1010NFM-3J Section 2 Use th is m enu to s elect a cla ss o f liqu ids an d opt i on all y ed it th e fo llo wi ng liqu id pa r ame ter s: • Estim ated Vs • Visc o sity • D ensit y (S pe cif.
2-12 1010NFM-3J Section 2 NOTE: The currently active t able will be shown highlighted next to the [UniMass T able] menu cell. If no table is active then [Disable] will appear highlighted next to the [UniMass T able] menu cell.
2-13 1010NFM-3J Section 2 2.3.1 HOW TO SELECT A LIQUID CLASS The liquids listed in the [Liquid Class] option list are representative samples of the class of liquids to which they belong. Selecting a named liquid fills in the Estimated Vs (m/s), Viscosity (cS), and Density (SG) parameters automatically .
2-14 1010NFM-3J Section 2 How to Edit the Viscosity (cS) Setting The [Viscosity cS] menu cell shows the kinematic viscosity of the selected liquid (in centistokes). The viscosity value is particularly important for high viscosity liquids. The meter requires an accurate liquid viscosity to compute the flow profile compensation.
2-15 1010NFM-3J Section 2 The table is built by inputting a series of data points—two inputs and two outputs each: z Input data consists of sonic velocity (Vs) and temperature. z Output data consist s of specific gravity (S.G .) and viscosity (cS) at the specified Vs and tem- perature.
2-16 1010NFM-3J Section 2 z Create/Edit T able Point [New Point + Points List (1-32)] Y ou may Create or Edit up to 32 points. If you need support for multiple liquid classes, you may create additional identical flow sensing sites to accommodate them, altering only the UniMass T able entries.
2-17 1010NFM-3J Section 2 MT ABLE is the special keyword indicating that UniMass data follows, 1 stands for the channel number where the data is being installed, and 4 indicates the number of lines (data points). The last number must match the number of lines or else the table will not be correctly formed.
2-18 1010NFM-3J Section 2 ENT The four comma separated columns within the data should be formatted in the following order and with the units indicated: Column Parameter Units 1 T emperature Deg C or F.
2-19 1010NFM-3J Section 2 2.3.4 PIPE CONFIGURA TION The [Pipe Configuration] menu cell in the Application Data menu presents a list of descriptions of piping configurations that could affect the flow profile characteristics (such as “Single Elbow”).
2-20 1010NFM-3J Section 2 2.4 THE PICK/INST ALL XDCR MENU Use this menu after creating a new site setup in the Channel Setup menu, and defining the pipe parameters in the Pipe Data menu.
2-21 1010NFM-3J Section 2 NOTE: Before preceeding to mount transducers, it is recommended that Section 3 - HARD- W ARE INST ALLA TION GUIDE be reviewed. Refer to the Pick/Inst all Xdcr menu and menu structure shown below for menu cell descriptions and details.
2-22 1010NFM-3J Section 2 2.4.1 HOW TO SELECT A TRANSDUCER MODEL Use the [T ransducer Model] menu cell to define the type of transducer for use with your application. This allows the flow computer to adjust its transmit/receive functions accordingly .
2-23 1010NFM-3J Section 2 T o select a T ransducer T ype: T o access the [Xdcr T ype] option list press T o move the cursor to the required transducer model press T o store your selection press 2.
2-24 1010NFM-3J Section 2 2.4.4 REVIEWING THE SP ACING METHOD The flow computer analyzes your transducer selection, mounting mode and pipe size to determine the best way to install your transducers. It will recommend the use of either a mounting track, a spacer bar , or independent mounting.
2-25 1010NFM-3J Section 2 2.4.6 THE NUMBER INDEX MENU CELL Selecting the S pacing Offset allows the flow computer to calculate the Number Index. The Number Index establishes the sp acing between a pair of transducers. Y ou cannot override this recommenda- tion.
2-26 1010NFM-3J Section 2 T ransducer Model 101 1 Universal T ransducer Size B3 Xdcr Mount Mode Direct Spacing Offset Minimum Number Index 4 Spacing Method T rack 1012TP Ltn V alue (in) 0.
2-27 1010NFM-3J Section 2 T ransducer Model 101 1 Universal T ransducer Size B3 Xdcr Mount Mode Direct Spacing Offset Minimum Number Index 4 Spacing Method T rack 1012TP Ltn V alue (in) 0.
2-28 1010NFM-3J Section 2 Immediately after you press <ENT>, the computer starts an internal process called an Initial Makeup. The current Initial Makeup activity , for example: Drive 14 m 10 [—] appears at the top of the display screen.
2-29 1010NFM-3J Section 2 If you want to redo the Initial Makeup, move cursor to [New Makeup], then press <ENT>. This resets the option list. Y ou can now repeat the install routine described previously .
2-30 1010NFM-3J Section 2 How to Use the MTYmatic Command Y ou can repeat MTYmatic (performed during the Initial Makeup) to correct an inaccurate Actual MTY setting if conditions do not allow you to repeat the Actual Empty procedure. NOTE: Only use the MTYmatic procedure when the pipe is full.
2-31 1010NFM-3J Section 2 Actual Zero The “Actual Zero” function simply averages the indicated “zero flow” readings (over a user defined time period) then stores this average value in memory . Under normal operation the indicated flow reading is zero compensated by simply subtracting this memorized value from the uncompensated flow reading.
2-32 1010NFM-3J Section 2 Important Note: A caution on the use of upper and lower flow limit s (used to prevent flow mis-registra- tion) prior to using the Reversal Zero technique (Reversamatic): If t.
2-33 1010NFM-3J Section 2 Select the [ZeroMatic] menu cell by pressing or then press ZeroMatic (optional function) REYNOLDS T ABLE NOTE: ZeroMatic is used in the Reflect Mode only . Invoking ZeroMatic clears any existing fixed zero offset. Use this menu cell to select the ZeroMatic option.
2-34 1010NFM-3J Section 2 Channel/Path Setup Pipe Data Application Data Pick/Install Xdcr Operation Adjust Flow/T otal Unit s Data Span/Set/Cal Stripchart Setup Datalogger Setup I/O Data Control Diagn.
2-35 1010NFM-3J Section 2 2.5.1 DAMPING CONTROL System 1010 provides two different dat a output filter types, SmartSlew and T ime A verage (recom- mended). SmartSlew provides the best combination of data smoothing and quick response to sudden rate changes.
2-36 1010NFM-3J Section 2 2.5.3 MEMOR Y/F AUL T SET Certain situations (e.g., an empty pipe or excessive aeration) will interrupt data production. Use Memory/ Fault Set to select the meter response to such an interruption.
2-37 1010NFM-3J Section 2 2. 6 THE FLOW/T OT AL UNITS MENU The Flow/T otal Units menu is available after selecting a meter type and measurement channel. Use the Flow/T otal Units menu to select volumetric flow units and an associated time base for the energy and flow rate and total outputs.
2-38 1010NFM-3J Section 2 THE FLOW/TOT AL UNITS MENU STRUCTURE Flow/T otal Units V olume Units Flow Volume Unit s Gallons (US) Liters Cubic Feet Cubic Meters Cubic Inches Cubic Cm Ounces (U.
2-39 1010NFM-3J Section 2 2.6.1 FLOW VOLUME UNITS The [Flow V olume Units] option list allows you to select the rate units the meter uses to report volumet- ric or mass flow . If you select mass units, the meter uses the specific gravity parameter (see Applica- tion Class section) to convert volumetric flow to mass flow .
2-40 1010NFM-3J Section 2 2.6.3 FLOW DISPLA Y RANGE The [Display Range] option list offers a choice of Autorange (default), or High Range. The Autorange selection increases resolution automatically at low flow rates and reduces resolution at high flow rates as required to prevent data overflow .
2-41 1010NFM-3J Section 2 2.6.6 TOT ALIZER SCALE After you select totalizer units, the meter automatically computes a prefix to provide the best combina- tion of capacity and resolution (e.g. MGAL/MIN). The [T otalizer Scale] menu cell shows the results.
2-42 1010NFM-3J Section 2 NETFLOW (default) is best for applications where there may be zero flow for long periods. It mini- mizes false T otalizer register increments due to data scatter .
2-43 1010NFM-3J Section 2 2.7.1 SP AN DA T A The S pan Data menu allows you to set 0% and 100% output limits for volumetric flow (Vfo), absolute flow (Vfab), sonic velocity (Vs) and other outputs (see next page). Each menu cell shows appropriate rate units and time base.
2-44 1010NFM-3J Section 2 Maximum span values represent : Minimum span values represent: 100% of span 0% of span Current output of 20 mA Current output of 4 mA V oltage output of 10 Vdc V oltage output of 0 Vdc Pulse output of 5000 Hz Pulse output of 0 Hz Max Flow The [Max Flow] menu cell stores the maximum range for the flow rate output (Vfo).
2-45 1010NFM-3J Section 2 Max Vs m/s The [Max Vs m/s] menu cell stores the maximum range for the sonic velocity output. The sonic velocity (Vs) appears on the S tripchart display and can drive any analog output or the alarm relay . The [Max Vs m/s] menu cell restricts this parameter to a maximum range of 2100 m/sec.
2-46 1010NFM-3J Section 2 High Flow The [High Flow Alarm] menu cell allows you to set the HI Alarm relay trip-point and the position of the HI Alarm cursor on the S tripchart Display . The entered value must fall within the volumetric flow (Vfo) analog span for the HI Alarm cursor to appear on the Graphic Screen.
2-47 1010NFM-3J Section 2 Interface Vs (m/s) meters-per-second The [Interface Vs m/s] menu cell sets the Interface Vs setpoint. The relay changes state when the variable exceeds the user setpoint Aera.
2-48 1010NFM-3J Section 2 2.7.3 CALIBRA TE FLOW RA T E The 1010’s intrinsic calibration is excellent as confirmed by numerous laboratory and field trials under diverse application conditions.
2-49 1010NFM-3J Section 2 Press to move to the [Indicated Rate] field, then to enable numeric entry . Use the numeric keys to type a flow rate for point #1, then . The highlight moves to the [% Correction] field for point #1. Press to enable numeric entry .
2-50 1010NFM-3J Section 2 T o enable numeric entry press Use the numeric keys to type the required % correction for point #2. Press . Repeat this procedure for all required calibration points. After entering the last Flow Calibration Point press to exit MultiPoint calibration.
2-51 1010NFM-3J Section 2 2.8.3 TIME BASE The [T ime Base] option list defines the stripchart x-axis display interval. The stripchart plot s an average of readings obtained during the elapsed time between report s.
2-52 1010NFM-3J Section 2 2.8.4 STRIPCHART CLEAR Use this menu cell to clear the stripchart. Selecting [Y es] erases all current stripchart dat a. T o erase the S tripchart plot: T o access the [S tripchart Clear] option list press Move the cursor to [Y es] by pressing T o clear the current S tripchart plot press 2.
2-53 1010NFM-3J Section 2 Datalogger Setup Datalogger Mode O ff Memory RS-232 Output Datalogger Data None Site Id Date Time Flow Average Flow Raw Flow T ota l Vs V alc Aeration S.G . Alarms T emperature Delta T (usecs) Analog Inputs Log Time Interval 5 Sec.
2-54 1010NFM-3J Section 2 2.9.1 DA T ALOGGER MODE The [Datalogger Mode] option list allows you to disable Datalogger , transmit reports to an external target via RS-232 port, or store selected dat a for later display . The default setting is [Off]. After enabling the Datalogger , select a data format before generating a report.
2-55 1010NFM-3J Section 2 Alarm Letter Codes and Descriptions S ...... S pacing ............... T ransducer sp acing may need re-adjustment E ...... Em p ty ................. Pipe is empty R ...... Rate .................... Flow above High setting or below Low setting F .
2-56 1010NFM-3J Section 2 NOTE: An Alarm Event report will be generated immediately af ter the transition from a non- alarm to an alarm event. The reverse situation (alarm state to non-alarm state) does not trigger the event-based Dat alogger . Event-based Datalogger messages conserve memory .
2-57 1010NFM-3J Section 2 NOTE: In single channel 1010’ s the datalogger uses a compression scheme that precludes backward scrolling. Important point about Datalogger resources and dual-channel systems. When logging data on both measurement channels simult aneously , the Datalogger stores report s in a single common file.
2-58 1010NFM-3J Section 2 2.10.1 ANALOG OUTPUT SETUP System 1010 provides current, voltage and pulse-rate analog outputs. Analog Output Setup allows you to assign data functions for these signals. The flow computer’s terminal strip contains the analog output terminals.
2-59 1010NFM-3J Section 2 Assigning Io Output Functions The Io analog output is a self-powered, isolated 4-20mA DC signal that varies linearly in relation to a selected data function. CAUTION: Do not connect to a powered loop. T o assign a function for the current output: From [Analog Out Setup], press twice to access the [Io] option list.
2-60 1010NFM-3J Section 2 2.10.2 RELA Y SETUP Use this menu to assign a function to channel relays. System 1010 supports 2 types of relay outputs, Alarm Relay and Pulse Relay .
2-61 1010NFM-3J Section 2 T o assign functions to Relay 1: T o access the [Relay] option list press T o move the cursor to the desired Relay assignment press T o store selection press .
2-62 1010NFM-3J Section 2 Setting up the Analog Current Input The first step is to enable the DC current input port. From Analog Input setup: T o access the [Iin] option list press the <Right Arrow> twice. T o move the cursor down to [Aux (n)] press the <Down Arrow> and then <ENT>.
2-63 1010NFM-3J Section 2 Diagnostic Data Flow Data Flow Flow V el F/S To t a l Vs m/s Signal mV V alc % V aer % Alarm S tatus Ancal HiFlow LoFlow Application Info TN uSec TL uSec DeltaT nSec Burst/Se.
2-64 1010NFM-3J Section 2 2.1 1. 1 MAIN DIAGNOSTICS SCREEN This is the Main Diagnostics Data screen. It provides menus that show Flow , Application, Liquid and Site Setup information. The T est Facilities menu provides test/control functions to optimize operation, analyze application conditions and to recover system operation.
2-65 1010NFM-3J Section 2 Vs m/s This menu cell shows the current sonic velocity in m/s. If you move the cursor to this menu cell you will note that it switches from the usual arrow ( ) to a question mark (?).
2-66 1010NFM-3J Section 2 T o activate AnCal: Move the cursor to the [AnCal ]menu cell by pressing . Press to enable numeric entry . Note that an equal sign (=) appears before the number . T ype the desired flow rate using current rate units (e.g., 120.
2-67 1010NFM-3J Section 2 2. 1 1. 3 THE APPLICA TION INFO MENU This menu provides a live display of the basic timing data used by meter during operation. 2.1 1.4 THE LIQUID DA T A MENU This menu shows the current Reynolds number used by the meter to implement flow profile compen- sation.
2-68 1010NFM-3J Section 2 2.1 1.5 THE SITE SETUP DA T A MENU This menu provides data pertaining to transducer characteristics and operation. Some menu items are for technical support interpretation only . fx (drive) 30 N (burst length) 5 Ltn in -1.154 Vfmax GAL/MIN 1577.
2-69 1010NFM-3J Section 2 Introduction to [HF] Menu Item All 1010 flowmeters with version 3.01.02 and later operating systems include a new Diagnostics Menu item that permits the entry of a flow registration correction parameter labeled [HF].
2-70 1010NFM-3J Section 2 Siemens Dual Path 4SS10G Access Path/Channel Diagnostic Data Channel /Path Setup Pipe Data Application Data Pick/Install Xdcr Operation Adjust Flow/T otal Unit s Data Span/Se.
2-71 1010NFM-3J Section 2 fx (drive) 2 9 N (burst length) 5 Ltn in 5.316 Vf max CU Vs max m/s Vs min m/s 1355.00 Samples/Cycle 2 9 H F >-0.120 Siemens Dual Path 4SS10G Site Setup Data “Automatic” Adjustment Procedure z In the [Site Setup Data] Menu, press the <Down Arrow> and scroll to the [HF] menu cell.
2-72 1010NFM-3J Section 2 2.1 1 .6 THE TEST F ACILITIES MENU The T est Facilities menu provides commands for system analysis and recovery . The most useful for the end-user are Makeup and Graph. Using these routines under the supervision of our technical support staff will help us to provide technical analysis and solutions.
2-73 1010NFM-3J Section 2 Detection Mode System 1010 flowmeters, V ersion 3 or higher , are equipped with a T est Facilities Graph Screen. The following paragraphs explain how the T est Facilities Graph Screen is used for troubleshooting System 1010 flowmeters.
2-74 1010NFM-3J Section 2 Entering the Diagnostic Graph Screen Before you can view the Diagnostic Graph Screen the 1010 flow channel must first be properly in- stalled and operating in a non-empty condition (refer to the appropriate 1010 Field manual).
2-75 1010NFM-3J Section 2 Return to the graph screen and observe the relative position of the up and down waveforms. In a properly correlated receive signal the two images should be nearly superimposed on top of each other , even during high flow conditions.
2-76 1010NFM-3J Section 2 T o adjust the Tn mark position press the <3> key on the keyp ad to bring up the [TnSet] command. Pressing the <+> or <-> keys will cause the Tn marker to move later or earlier , respectively . The change from the default value (in samples) will appear in the number to the right of the command.
2-77 1010NFM-3J Section 2 Signal Masking Function: (Hot Key 7) Under conditions of extremely low signal amplitude, a noise spike associated with 1010’s receive signal window may be present on the extreme left side of the graph display . If this spike is large enough it may interfere with the signal detection routines.
2-78 1010NFM-3J Section 2 (continued) 2. 1 1. 7 TROUBLESHOOTING TIPS The System 1010 has highly reliable circuitry and will provide trouble-free operation within specified environments. Even a well-crafted precision instrument can fail if exposed to extreme temperature or vibration conditions during service, storage or transportation.
2-79 1010NFM-3J Section 2 NOTE: If you receive a Detection Fault message, it is strongly recommended that you con- t act T echnical Service for further orient ation.
2-80 1010NFM-3J Section 2 Procedure to clear Active Memory only: T urn off power (if it is currently on). Press <F4> and keep it pressed while you turn on power . The prompt: [Clr Active Memory? No] appears at the top of the screen. Press <Right Arrow> to access F4 Reset option list.
2-81 1010NFM-3J Section 2 2.1 1.8 TROUBLESHOOTING WITH TRANSDUCER TEST BLOCKS T o resolve an apparent system malfunction, you have to determine whether the problem is due to equipment failure or an application condition. Our 1012 and 996 T ransducer T est Blocks allow you to bench test the flow computer , transducers and their cables.
2-82 1010NFM-3J Section 2 7. Access the [Pick/Install Xdcr] menu. Check the [T ransducer Size] menu cell. If necessary , enter the Xdcr Size option list and pick the transducer under test. 8. Check the [Xdcr Mount Mode] menu cell. Adjust to match the simulator chart above.
2-83 1010NFM-3J Section 2 2.1 1.10 USING THE 996PSP PIPE SIMULA T OR Using the proper coupling compound, mount the transducers on the pipe simulator as shown below . Slide each transducer until it presses against a pin-stop. Use the clamping screws to hold the trans- ducers in place.
2-84 1010NFM-3J Section 2 NOTE: When using a 996PS-4 Simulator , you must access the [Application Data] menu, select [Liquid T ype] - [Other], then program the [Estimated Vs] for a value of 2100 m/s. 6. Access the [Pick/Install Xdcr] menu. Access the [T ransducer Model] menu cell.
2-85 1010NFM-3J Section 2 2.12 GUIDE TO A SMOOTH INST ALLA TION NOTE: The following should be used in conjunction with the System 1010 Field Manual Diagnostic and T roubleshooting procedures. 2.12.1 CHECKLIST FOR 1010 ST ARTUP & PERFORMANCE PROGRAMMING Select appropriate meter type: Clamp-On, Reflexor , Dual Beam, Flow T ube, etc.
2-86 1010NFM-3J Section 2 ST ART -UP Ensure pipe is FULL (flowing or not). Select “Install Complete?”…..INST ALL to Invoke “Initial Makeup” routine.
2-87 1010NFM-3J Section 2 Low V alc Clean and condition pipe surface. Use High Precision or first recommended Universal T ransducer . Use Direct Mount (be sure of transducer 180º alignment!). Use larger size transducer (Universal Only!).
2-88 1010NFM-3J Section 2 Digitized Receive Signal TN marker Crossover M arker Command Line appears here F 0.73 VS 1469.73 [ ] 1691:1929 476 D 4:4 4 Tn 55.
3-1 1010NFM-3J Section 3 3 . HARDW ARE INST ALLA TION GUIDE 3.1 PREP ARING T O MOUNT THE TRANSDUCERS Installing the transducers is fairly straightforward.
3-2 1010NFM-3J Section 3 z Avoid mounting the transducers on a section of pipe with any external scale. Remove all scale, rust, loose paint, etc., from the location. z Do not mount the transducers on a surface aberration (pipe seam, etc.) z Do not mount transducers from different ultrasonic flowmeters on the same pipe.
3-3 1010NFM-3J Section 3 We recommend Reflect mount whenever possible. This is the simplest way to mount the transducers. Also, Reflect mount resists abnormal flow profile conditions such as cross-flow within the flow stream. Reflect mode supports the AutoZero function, which zeroes the meter automatically without stopping flow .
3-4 1010NFM-3J Section 3 3.1.5 REFLECT MODE - MOUNTING FRAMES AND SP ACER BAR The combination of a spacer bar with mounting frames is the easiest way to mount in Reflect Mode. The result is a rigid structure that eliminates spacing measurements, and maintains the transducer-to- transducer geometry .
3-5 1010NFM-3J Section 3 2. On a flat surface, attach the spacer bar to a mounting frame so that the reference hole on the spacer bar fit s over the post on the platform of the frame; tighten the securing screw .
3-6 1010NFM-3J Section 3 1. Perform all required menu steps until the flow computer issues the number index and prompts you to press to finish the transducer install routine. S top at this point. Note the number index value displayed in the Pick/Install menu.
3-7 1010NFM-3J Section 3 in S tep 5. Sight along spacer bar to ensure axial alignment to the pipe. Adjust if necessary and do not overtighten. Ensure that the transducers do not move while tightening.
3-8 1010NFM-3J Section 3 1. Perform all the required menu steps up until the point where the flow computer issues the number index and prompts you to press to finish the transducer install routine. Make a note of the number index displayed in the Pick/Install menu.
3-9 1010NFM-3J Section 3 chalk) in the center of the tapered roller at the bottom of the frame (see “A” below). While holding, also mark along the front edge of the frame with pencil or fine chalk line (see B below). 7. Disassemble the spacer bar and the unmounted frame.
3-10 1010NFM-3J Section 3 ENT 1 1. Reinstall the spacing guide; its left edge abutting the transducers edge mark on the pipe and the overlapping edge in line with the dot (now a line) on the pipe (see “C” on previous page). T ape it in this position on the pipe.
3-11 1010NFM-3J Section 3 3.1.8 USING 1012T MOUNTING TRACKS The 1012TP and 1012THP Mounting T racks provide a rigid mounting platform for Series 101 1 universal or high precision size A or B transducers. The mounting tracks service pipe sizes up to a maximum of 5.
3-12 1010NFM-3J Section 3 2. Place the track rail assembly on the top surface of the pipe at the location where you have deter- mined it would be mounted.
3-13 1010NFM-3J Section 3 5. Once transducer is in place, secure with the transducer clamping screw . Do not overtighten. Ob- serve the upstream/downstream orientation and connect the transducer cable to the computer’s input jack. If a dual-channel unit, make sure you connect the cable to the input jacks of the correct channel.
3-14 1010NFM-3J Section 3 Te ns io n Sc rew Hoo k C ente r of th is lin k is o ver the lo cat i ng s tud. An e qual numbe r of li n ks o n e ithe r side of th is s tud en sur e s 1 8 0 ° oppos ed inst allatio n. Chain Te ns ion Scr ew Xdcr Cla m pi ng Scr ew 3.
3-15 1010NFM-3J Section 3 THERMAL COUPLANT 991T CLAMP-ON TEMPERA TURE SENSOR (MA TCHED P AIR REQUIRED) CUSTOMER’S PIPE 1012EC SERIES CABLE 992EMTN MOUNTING ASSEMBL Y 3.
3-16 1010NFM-3J Section 3 The 991TW insert sensors are designed to be used in pipes equipped with Thermowells. These are spring-loaded, 1/4” diameter sensors with 1/2” NPT integral connection heads, available in several lengths to accommodate a range of pipe sizes.
3-17 1010NFM-3J Section 3 z T ighten all TB1 and TB2 terminal block screws. z Replace I/O Board and secure with four captive screws. z Replace Access Cover and finger tighten captive thumbscrew . z Using a flat-blade screwdriver , loosen T erminal Block TB1 and TB2 screws.
3-18 1010NFM-3J Section 3 1010N Dual Channel T emperature Sensor Inputs 3.2.3 NOTES ON SYSTEM 1010 ANALOG INPUT MODULES Single Channel Models z System 1010 NEMA flowmeters report input module temperature sensor connections T1 and T2 as system variables.
3-19 1010NFM-3J Section 3 3.2.4 CLAMP-ON RESISTIVE TEMPERA TURE DEVICE (RTD) INST ALLA TION NOTES The Clamp-On RTD sensor , with which your 1010N is supplied, is extremely sensitive and precise. Its contribution to the performance of your meter can be as important as that of the liquid flow sensors.
4-1 1010NFM-3J Section 4 4 . THE METER F ACILITIES MENU AND GRAPHIC DISPLA Y SCREEN Meter Facilities functions are available immediately after pressing . The Meter Facilities menu provides global control that enables you to identify and activate the following functions and features of the hardware supported by this model.
4-2 1010NFM-3J Section 4 4.2 THE T ABLE SETUPS MENU The T able Setups menu allows you to pre-condition your pipe table and transducer types. The edits made in T able Setups become the default settings for creating a new site.
4-3 1010NFM-3J Section 4 4.2.2 CREA TE/EDIT PIPE The Pipe T able provides the primary data that the system uses to operate with different classes of pipes. This menu allows you to edit the pipe table by modifying any existing pipe or add an entirely new pipe.
4-4 1010NFM-3J Section 4 Scroll the option list to a class that provides the closest match to your pipe press T o select the Pipe Class press . This moves the highlight to Choose Pipe Name. T o access the Pipe Name option list press . Scroll the option list press to a pipe name and press to select it.
4-5 1010NFM-3J Section 4 The T ransducer T ype menu allows you to place “marks” next to any transducers that you may want the meter to consider preferentially during its recommendation routine. These transducers will be included on the recommended list, which appears from on the reverse-video prompt line at the top of the display screen.
4-6 1010NFM-3J Section 4 4. 4 THE DA T ALOGGER CONTROL MENU The Datalogger Setup menu in the Channel Setup menu provides the Datalogger controls for the meter ’s measurement channels. It allows you to enable usage, select dat a items/ alarm events, a logging interval and a destination for your Datalogger reports.
4-7 1010NFM-3J Section 4 T o view Datalogger contents press T o return to Datalogger Control press 4.4.2 OUTPUT DA T ALOGGER This menu cell allows you to send the Datalogger contents to an external device (usually a computer or printer) via the meter ’ s RS-232 Serial I/O port.
4-8 1010NFM-3J Section 4 In the Datalogger Control menu, select [Circular Memory]. Press to access the [Circular Memory] option list. Move the cursor to [Y es] by pressing T o store selection press Lastly , re-enable the channels that you disabled earlier to begin logging.
4-9 1010NFM-3J Section 4 T o view the amount of data memory bytes available press 4.5.1 THE ANALOG OUTPUT TRIM MENU Analog Output T rim allows you to fine-tune the meter ’s analog volt age and current outputs using a multimeter connected to the output under test.
4-10 1010NFM-3J Section 4 If the multimeter reading does not match, use the numeric keys to type in the multimeter read- ing. Press to register setting. This adjusts the meter ’s DAC (digit al-to-analog con- verter) so that a 2.00 V olts output corresponds with 2.
4-11 1010NFM-3J Section 4 4.6.1 RTD CALIBRA TION BY DA T A ENTR Y The RTD Calibrate menu allows you to adjust the intrinsic RTD reading to match an external reference thermometer by directly entering its reading. Only perform this procedure while the RTD under test is installed and currently measuring temperature.
4-12 1010NFM-3J Section 4 When you are sure that the RTD Sensor is at 32ºF (0ºC), press to recalibrate the R TD sensor . T o verify the calibrated reading, go to [Diagnostics/Liquid Data] to check the current RTD output. Make sure that it coincides with the reading of the reference thermometer .
4-13 1010NFM-3J Section 4 T o set the clock: T o enable numeric entry press Use the numeric keys to type the time (HH.MM). T o store the time press . This moves the cursor to RS-232 Setup. 4.8 RS-232 SETUP Use the RS-232 Setup menu to set the operating parameters of the serial I/O port.
4-14 1010NFM-3J Section 4 Move the cursor to the required baud rate by pressing T o store selection press . This moves the cursor to [Parity]. 4.8.2 P ARITY Parity is a simple method to check the accuracy of an asynchronous serial data transfer . The p arity setting tells the meter how to format the data words it sends to an external device.
4-15 1010NFM-3J Section 4 T o store the data press . This moves the cursor to Network ID. 4.8.5 NETWORK ID The [Network ID] menu cell stores an identification number to facilitate host computer polling when you use this system in a network environment.
4-16 1010NFM-3J Section 4 4.1 1 THE 1010 GRAPHIC DISPLA Y SCREENS The 1010 family Graphic Display Sub-System is a versatile resource which provides visual access to all system variables and conditions. Depending upon your selection, details of the display my vary , but all elements are always clearly labeled with units and variable names.
4-17 1010NFM-3J Section 4 T o switch the screen to the “big digits” display press Y ou can press to scroll between the available display screens. 14.
4-18 1010NFM-3J Section 4 The flow display uses the first (prompt) line display for the purpose of identifying the type of meter currently enabled (Dual Channel, Dual Path) and the channel from which the current display is derived (1 or 2 for the physical channels and 3 for the computed or average channel in a dual-path meter).
5-1 1010NFM-3J Section 5 5. SYSTEM 1010 APPLICA TION NOTES System 1010 is an extremely versatile transit-time flowmeter that operates with either non-intrusive clamp-on or in-line (non-wetted) flow transducers. Please review the following application guidelines to obtain the best service from this equipment.
5-2 1010NFM-3J Section 5 5.3 PIPE CONSIDERA TIONS FOR CLAMP-ON TRANSDUCER Clamp-on flow transducers operate on any round pipe that conducts sound. Suitable pipe materials include most metals, plastics, glass and mandrel wound FRP . Pipes with a fine grain structure (e.
5-3 1010NFM-3J Section 5 within specifications depends primarily on the receive signal’s signal-to-noise ratio and amplitude. The information below may point to application conditions that could reduce system performance below its normally high level.
5-4 1010NFM-3J Section 5 5. 4 FLOW CONDITIONS V ery rarely are real-world flow conditions uniform and predict able. Therefore, the 1010 operating sys- tem provides a considerable degree of control over the stability/agility of the flow rate output.
5-5 1010NFM-3J Section 5 5.4.3 NOTES ON LIQUID CONDITIONS Successful transit-time flow measurement depends on sonic transmit signals traveling through liquid and arriving at the receive transducer without excessive attenuation.
5-6 1010NFM-3J Section 5 5.4.7 SLURRIES High-density undissolved solids (e.g., sand slurry) may cause application problems if present in suffi- cient quantity to scatter the sonic beam significantly .
5-7 1010NFM-3J Section 5 a common RAM pool. The meter allocates the actual amount of bytes available for each storage function dependent on the demands of each facility . Therefore, an unusually large Dat alogger file may reduce the amount of site storage memory available.
5-8 1010NFM-3J Section 5 (continued) Vp s V ALUES (in inches/second) FOR SOME COMMON MET ALS Metal Vps (in/sec) Metal Vps (in/sec) Aluminum 120,000 Magnesium O-1 120,000 AL 1 100 (2S) 121,000 Magnesiu.
5-9 1010NFM-3J Section 5 Notice: Siemens holds US Patent Number 4,929,368 on the CC#122 Coupling Compound and all compounds of this type. Its use is restricted to Siemens products only , unless a special license has been obtained. Licenses for use with other products are available through the Siemens Sales Department.
5-10 1010NFM-3J Section 5 Reynolds # Positive Comp Negative Comp 0 0.7808 0.7808 1277 0.7869 0.7869 1566 0.7930 0.7930 1694 0.7991 0.7991 1830 0.8052 0.8052 1930 0.81 13 0.81 13 1986 0.8174 0.8174 2044 0.8234 0.8234 2104 0.8295 0.8295 2166 0.8356 0.8356 2227 0.
5-11 1010NFM-3J Section 5 TERMINOLOGY CHART This chart provides explanations for uncommon terms used in this manual. TERM EXPLANA TION Active Memory Section of RAM allocated for active site parameters (all current values). The flow computer receives site-specific operating instructions from Active Memory .
5-12 1010NFM-3J Section 5 Local Display Refers to the 1010N’s integral display screen. Menu Sub-sections of the Installation Menu that you to define specific operational functions (e.
5-13 1010NFM-3J Section 5 5.7 THE NEMA DUAL-CHANNEL MENU CHART This section shows the 1010 Permanent Dual Channel Menu Chart. The Dual Beam Flow , Ch 1+2 Flow , Ch 1-2 Flow Channel Setup menus are virtually identical.
5-14 1010NFM-3J Section 5 Meter Facilities Analog Output Trim Trim Pgen 2 Operate Trim @ 1Khz RTD Calibrate RTD-1 User Cal. / Factory RTD-2 User Cal. / Factory Clock Set Date Time RS-232 Setup Baud Ra.
5-15 1010NFM-3J Section 5 THE CLAMP-ON MENU (continued) Clamp-On Application Data T emp Range -40F to 250F -40F to 375F -40F to 450F Pipe Config Fully Developed (Change to Up- 1 Elbow stream Piping) D.
5-16 1010NFM-3J Section 5 Clamp-On Data S pan/Set/Cal Set Alarm Levels Interface Vs m/s Aeration % Makeup Latch Calibrate Flow Rate Intrinsic Kc MultiPoint S tripchart Setup Select Data Data Display T.
5-17 1010NFM-3J Section 5 Clamp-On Diagnostic Data T est Facilities Fixed ALC Tx Up Fixed ALC Tx Dn Fixed ALC Graph AutoZero Print Site Setup N o Ye s Date Site Created: xx.
6-1 1010NFM-3J Section 6 6 . OPERA TING SYSTEM 1010 WITH FLOW TUBES This extremely versatile in-line transit-time flowmeter system has proven to be a valuable tool for servicing the following applications listed below . Be aware though that only the models 1010FTN and 1010AN meters are equipped to utilize flow tubes.
6-2 1010NFM-3J Section 6 6.1.2 SELECTING THE RIGHT FLOW TUBE Select the appropriate body material: Consider liquid compatibility , operating temperature, and pres- sure. These must never exceed the rating of the flow tube. Consult installation drawings to determine appropriate fittings for coupling the flow tube into your piping.
6-3 1010NFM-3J Section 6 d. DO NOT mount the flow tube on a section of pipe that may be empty during zero flow . If this cannot be avoided, then be aware that the system will not be able to measure flow until the pipe refills and flow persists for long enough to drive all the air from the flow tube.
6-4 1010NFM-3J Section 6 6. 3 HOW TO SET UP SYSTEM 1010 FOR FLOW TUBE OPERA TION The example in this section shows how to set up channel 1 of a 1010 dual channel system for use with a 101 1FT st ainless steel Flow T ube. Note that Series 1010 dual-channel models allow flow tube opera- tion with either measurement channel.
6-5 1010NFM-3J Section 6 Move the Highlight by pressing to [Create/Name Site]. T o access the site name field press . In this example, we will simultaneously create and name the site: FLOW1. Use the character lists to select a site name as shown below .
6-6 1010NFM-3J Section 6 T o move the highlight to [Install Flow T ube] press . Press to access the Inst all Flow T ube menu. T o access the Flow T ube option list press . Note that this list shows the currently available flow tube sizes. The number is the size (e.
6-7 1010NFM-3J Section 6 T o invoke install routine press . This triggers Initial Makeup (an internal process that interrogates the flow tube and analyzes setup data to optimize operation). During procedure, the meter shows its progress by highlighting the prompt line.
6-8 1010NFM-3J Section 6 Pressing accepts the displayed sonic velocity . This moves the highlight to [Empty Flow T ube Set]. Press to move the highlight to [Zero Flow Adjust]. Press . This triggers the Zero Flow pop-up window (see below). Y ou can accept the default zero setting: [0.
6-9 1010NFM-3J Section 6 6.5 SPECIFICA TIONS – KYNAR PVDF FLOW TUBE *T ypical values, subject to change without notice. 6.4 SPECIFICA TIONS – CPVC FLOW TUBE *T ypical values, subject to change without notice. Pressure Drop 0.28 psi @ 1.5 GPM (5.7 LPM) 0.
6-10 1010NFM-3J Section 6 Size 1 Size 2 Liquid Must be compatible with 316SS Must be compatible with 316SS under under operating conditions and free operating conditions and free of sus- of suspended gasses or solids. pended gasses or solids. Pressure Drop 0.
6-11 1010NFM-3J Section 6 ADDITIONAL INST ALLA TION NOTES z All Siemens Flow T ubes are supplied with integral line connections. The end-user must supply any adapters, etc. required for line connection. z When connecting a screwed fitting to a Kynar , T eflon (PF A) or CPVC Flow T ube, please st art the thread carefully to avoid cross threading.
6-12 1010NFM-3J Section 6 Mode l Id entif ic ati on Flow Dire c tion Indic ator C alibr ati on f act or ( val i d f or i n di c a te d flo w d i re ctio n onl y) Inlet (FPT) Outl et (FPT) 99 2DFT Seri.
7-1 1010NFM-3J Section 7 7. THE SYSTEM 1010 REFLEXOR FLOWMETER Reflexor is one of the operating modes available on certain 1010 models. The Reflexor operating mode utilizes Doppler flow detection along with digital signal processing techniques to successfully measure flow under conditions that may not be suitable for transit-time flow measurement.
7-2 1010NFM-3J Section 7 7.3 SELECT THE TRANSDUCER MOUNTING LOCA TION Select a mounting location that has a fully developed flow profile. Do not locate the transducer so that sonic energy enters a region that is not representative of the flow velocities at the measuring location.
7-3 1010NFM-3J Section 7 7.4 MOUNTING THE TRANSDUCERS T wo mounting configurations are available. Adjacent mounting locates the two transducers alongside each other using a single mounting chain or strap. In-Line mounting locates the two transducers axially along the pipe using two mounting chains or straps.
7-4 1010NFM-3J Section 7 Channel 1 Clamp-on Channel 2 >Reflexor Siemens 2 Channel [1] Channel 1 Choose Channel 1 Flowmeter T ype Dual Channel Flow 7.5 CONNECTION OF TRANSDUCER CABLES Connect transducer cables between the transducers and the flow computer .
7-5 1010NFM-3J Section 7 Siemens 2 Channel [1] Channel 1 Key Install to start flow measurement Install Xdcr T ransducer Model 1 9 0 T ransducer Size 1 9 1 Flow Range GAL/MIN 6.
7-6 1010NFM-3J Section 7 7.10 CURSOR USE ON THE SPECTRA GRAPH 7.1 1 HOW T O USE SPECTRA GRAPH DA T A AND CONTROLS When you first access the S pectra Graph, the data shown on the top highlighted line shows V elocity in feet-per-second (F/S) on the left side and the volumetric Flow Rate in the current rate units on the right side.
7-7 1010NFM-3J Section 7 Press the <Down Arrow> from High Limit to advance to the Low Limit cursor control. The <+> and <-> keys are active in this position. Refer to the “Available Adjustments T o S pectra Graph” table found in paragraph 7.
7-8 1010NFM-3J Section 7 7.13 REFLEXOR DIAGNOSTIC DA T A The Diagnostic Data menu screen provides one location where all diagnostic data can be viewed. Please note, adjustments can not be made on this screen . Adjustments can only be made on the S pectra Graph.
7-9 1010NFM-3J Section 7 Siemens 2 Channel [1] Channel 1 Shows range of flow rates detected Application Info Low Limit GAL/MIN 0.00 High Limit GAL/MIN 16.75 Noise Level Set 2 Doppler Freq <Hz> 8571 % Deviation > 100.00 Signal Pk-Pk mV 27 FFT s/Sec 2 8 FFT Peak 0 Carrier fx <drive> 27 7.
APPENDIX A Couplant Inst allation Instructions FOR TECHNICAL ASSIST ANCE Call: (800) 275-8480 (631) 231-3600 Fax: (631) 231-3334 E-mail: TSG .ultrasonicflow@siemens.com FOR GENERAL INFORMA TION Website: www.controlotron.com E-mail: info.ultrasonicflow@siemens.
NOTE Currently there are no Couplant Inst allation Instructions included in this field manual for this unit..
B-1 1010NFM-3J Appendix SITE SETUP CONSIDERA TIONS FOR 1010/1020N BLIND SYSTEMS Siemens offers an economical “blind” 1010/1020 NEMA system (without a local keypad and graphic display screen). This supplement describes the hardware and sof tware requirements for program- ming these models.
B-2 1010NFM-3J Appendix Due to the different System 1010/1020 meter configurations, there are 3 types of RS-232 communica- tion cables employed. Y ou can determine which cable is required for the your model flowmeter from the table below . Be sure you have the appropriate cable available for use.
B-3 1010NFM-3J Appendix Signal PC DB-9 1010P/1020N 1010WP 1010N 1010X Name T erminal T erminal T erminal T erminal T erminal Ground Pin 5 Pin 5 Pin E TB1- pin 6 TB2-pin 16 Tx Pin 2 Pin 3 Pin C TB1- pi.
B-4 1010NFM-3J Appendix 6. Y ou will now see a blank terminal screen. Next left-click [File] on the top menu bar . Drag the highlight down to [Properties] and then left-click. 7. Left-click the [Settings] t ab. Expand the [Emulation] box by left-clicking the <Down Arrow> on the right-hand side.
B-5 1010NFM-3J Appendix 9. Y ou are now ready to communicate with the 1010 flowmeter . But first, save your settings by mov- ing the mouse cursor to [File], sliding the cursor to [Save], then clicking [OK] on the Save dialog box. 10. The next time you want to use HyperT erminal: Click on St art .
B-6 1010NFM-3J Appendix Dat a Display Mode After you complete the inst allation, you can toggle between Installation Menu mode to Data Display mode. This is the same as using the <MENU> key on the 1010 keyp ad (see manual). The PC key- board equivalent to the <MENU> key is <CNTRL> + <L>.
B-7 1010NFM-3J Appendix Navigating Through the Inst allation Menu After accessing the Inst allation Menu, you can begin to setup your flowmeter according to the instruc- tions in this manual. The chart below shows the PC keyboard equivalent s to the 1010 keypad keys while you are in the menu.
B-8 1010NFM-3J Appendix T ransfer of Information from a 1010/1020 Flowmeter to the PC With HyperT erminal active: 1. Point to T ransfers, and click. 2. Select Capture T ext . 3. Select desired drive path or directory , enter a file name, and click the S tart button.
B-9 1010NFM-3J Appendix T o Clear All Dynamic Memory Using the RS-232 Interface: CAUTION: Before proceeding further , it is essential to understand that this function eliminates all dat a stored in RAM.
Appendix 1010NFM-3J C-1 Flow Computer Drawings 1010N-7 I ns ta ll ati on Dr aw ing , 1 01 0 S eri es Si ng le C h annel Flow Computer 1010N-8 Outline Dimensions, 1010 Series Single Channel Flow Comput.
Appendix 1010NFM-3J C-2 990TRMVH-7B Installation Drawing, 990 Series T ransducers & Assembly , V ery High T emp., Reflect Mode 191N1S-7 Installation Drawing, 191N1S T ransducer , NEMA-4 191N1S-8 Outline Dimensions, 191N1S T ransducer , NEMA-4 191N1H-7 Installation Drawing, 191N1H Transducer , Hi T emp.
1010NFM-3J Index Index Symbols 1010WX Series Flowmeters 1-19 101 1 Series T ransducers 3-1 101 1 Universal T ransducer 2-22 101 1H High Precision T ransducer 2-22 4-Channel 1-1, 1-10 991 Universal Tra.
1010NFM-3J Index C Cables (see Appendix B) Calibrating Flow Rate 2-48 Kc Calibration 2-48 Multipoint Calibration 2-48 Cavitation 6-3 Channel 1+2 1-9 Channel 1-2 1-9 [Channel Setup] 1-12, 6-4 Channel S.
1010NFM-3J Index Events 2-55 Memory 5-7 Setup 5-15 Mode 2-54 Datalogger Control Menu 4-6 Datalogger Setup Menu 2-52 Menu S tructure 2-53 Data, Application 2-10 Data, Pipe Entry 2-7 Data Bits 4-14 Sett.
1010NFM-3J Index Empty Pipe Set Menu 2-29 Entering Alphanumeric S trings 1-8 Entering Numeric Data 1-7 Establishing The Correct Distance Between The Tracks 2-24, (See also Section 3) Estimated Vs (m/s.
1010NFM-3J Index Index-5 H HF Menu Item 2-69 Automatic Adjustment Procedure 2-71 Manual Adjustment Procedure 2-70 Hardware Installation Guide 3-1 Hazardous Applications 1-1 High Limit Cursor 7-6 High S.
1010NFM-3J Index Index-6 Liquid Data Menu 2-67 Liquid Sonic Conductivity 6-1 Low 6-1 Log Time Interval 2-55 Low Limit Cursor 7-6 Low S.G . 2-46 Low Signal Message 2-79 Low T emperature 2-46 Low Viscos.
1010NFM-3J Index Index-7 Mounting Transducers 3-1 Identifying 101 1 T ransducers and Mounting Hardware 3-1 Underwater Mounting 3-1 Mounting Transducers (Reflexor) 7-2, 7-3 Mounting Bracket, Flow T ube.
1010NFM-3J Index Index-8 Selecting 2-19 Pipe Considerations For Clamp-on Transducer 5-2 Pipe Data Menu 2-6 Outer Diameter , W all Thickness 2-6, 2-9 Pipe Data Menu S tructure 2-7 Pipe Dimensions 5-2 P.
1010NFM-3J Index Index-9 Calibration By Data Entry 4-1 1 Clamp-On 3-19 Entering Current RTD T emperature 4-1 1 Ice Bath Calibration 4-1 1 Parallel RTD Inputs, Dual Channel 3-19 RTS Key Time 4-15 Setti.
1010NFM-3J Index Index-10 CC#122 5-9 Sonic V elocities for Common Liquids 5-7 Sonic V elocity For Pure W ater @ V arious T emperature (Meters/sec) 5-8 S pacing Guide Part Numbers 3-7 S pacing Indices .
1010NFM-3J Index Index-1 1 T ransducer T ype Menu 4-4 Transducers (Reflexor ) 7-1 Picking and Installing 7-1 Transit-time 1-1, 1-9, 7-1 Transmit/Receive Functions 2-22 Troubleshooting Tips 2-78 Flow C.
1010NFM-3J Index Actual Zero 2-31 AutoZero 2-30 ReversaMatic 2-31 ZeroMatic 2-31 Index-12.
T radeMarks of Siemens Energy & Automation Inc. AutoZero MultiPulse Reflexor ReversaMatic SmartSlew UniMass Widebeam ZeroMatic Windows 95/98/NT/2000/XP , Windows 3.x.x T erminal, MS Word, MS Excel and HyperT erminal are a trademarks of MicroSoft Corporation.
CLASS 50 Nominal Diameter 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48 54 N/A N/A N/A N/A 0.25 6.40 0.27 8.51 0.29 10.52 0.31 12.58 0.33 14.64 0.34 16.72 0.35 18.80 0.36 20.88 0.38 25.04 0.39 31.22 0.43 37.44 0.47 43.56 0.51 49.78 0.57 56.42 W all I.D. DUCTILE IRON PIPE Actual O.
PIPE WEIGHT FORMULA FOR STEEL PIPE (lbs per foot) 10.68 (D-t) t, where D=Outside Diameter and t=W all Thickness U U U U U These materials are generally available in Schedules 40 and 80 only . | W all Thickness of Schedule 5S & 10S does not permit threading in accordance with the American S tandard for Pipe Threads (ASA No.
Siemens Energy & Au tomation, Inc. Proces s Instrumentation Business Unit CoC Ultrasonic Flow 155 Plant Av enue Hauppa u ge, NY 11788 www .siemens.
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If you already are a holder of Siemens SITRANS FUS1010 NEMA-4X/ IP 65, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Siemens SITRANS FUS1010 NEMA-4X/ IP 65.
However, one of the most important roles played by the user manual is to help in solving problems with Siemens SITRANS FUS1010 NEMA-4X/ IP 65. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Siemens SITRANS FUS1010 NEMA-4X/ IP 65 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
