Instruction/ maintenance manual of the product 440 Siemens
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MICROMASTER 440 0,12 kW - 250 kW Operating Instructions (Compact) Issue 10/06 User Documentation.
Warnings, Cautions and Notes Issue 10/06 MICROMASTER 440 2 Operating Instructions (Compact) Warnings, Cautions and Notes The following Warnings, Cautions and Note s are provided for your safety and as a means of preventing damage to the pro duct or component s in the machines connec ted.
Issue 10/06 Contents MICROMASTER 440 Operating Instructions (Compact) 3 Contents 1 Installa tion ............................................................................................................... 5 1.1 Clearance distances for mount ing ..
Contents Issue 10/06 MICROMASTER 440 4 Operating Instructions (Compact) 6.4.17 Field-orientat ed contro l ........................................................................................... 50 6.4.17.1 Sensorless vector control (S LVC)........
Issue 10/06 1 Installation MICROMASTER 440 Operating Instructions (Compact) 5 1 Inst allation 1.1 Clearance dist ances for mounting The inverters can be mounted adja cent to each other. When mounting inverters one above the other, the spec ified environmental conditi ons must not be exce eded.
2 Electrical Installation Issue 10/06 MICROMASTER 440 6 Operating Instructions (Compact) 2 Electrical Inst allation 2.1 T echnical Sp ecifications Input voltage range 1 AC 200 V – 240 V, ± 10 % (Un.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 7 Input voltage range 3 AC 200 V – 240 V. ± 10 % (with built in Class A Filter) Order No.
2 Electrical Installation Issue 10/06 MICROMASTER 440 8 Operating Instructions (Compact) Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered) Order No.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 9 Input voltage range 3 AC 380 V – 480 V. ± 10 % (with built in Class A Filter) Order No.
2 Electrical Installation Issue 10/06 MICROMASTER 440 10 Operating Instructions (Compact) Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered) Order No.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 11 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No.
2 Electrical Installation Issue 10/06 MICROMASTER 440 12 Operating Instructions (Compact) Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered) Order No.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 13 2.2 Power T erminals You can gain access to the mains an d motor terminals by removing the front covers. ¾ Frame Size A (Fig. 2-1) ¾ Frame Sizes B and C (Fig. 2-2) ¾ Frame sizes D and E (Fig.
2 Electrical Installation Issue 10/06 MICROMASTER 440 14 Operating Instructions (Compact) Frame Sizes B and C Fig. 2-2 Removing front covers (Frame Sizes B and C).
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 15 Frame Sizes D and E 1 3 2 Fig. 2-3 Removing front covers (Frame Sizes D and E).
2 Electrical Installation Issue 10/06 MICROMASTER 440 16 Operating Instructions (Compact) Frame Size F 1 3 2 19 mm AF Fig. 2-4 Removing front covers (Frame Size F).
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 17 Frame Sizes FX and GX 1 2 3 4 Fig. 2-5 Removing front covers (Frame Sizes FX and GX).
2 Electrical Installation Issue 10/06 MICROMASTER 440 18 Operating Instructions (Compact) Access to the power suppl y and motor terminals is possible by removing the front covers.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 19 Shield connection Mains cable PE Hoisting eyes Mains cable Phase U1/L1, V1/L2, W1/L3 T op adjustment rail Bott.
2 Electrical Installation Issue 10/06 MICROMASTER 440 20 Operating Instructions (Compact) Cable opening for mains conection U1/L1, V1/L2, W1/L3 Shield connection Mains cable PE Hoisting eyes C able op.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 21 2.3 Control terminals Terminal Designation Functio n 1 – Output +10 V 2 – Output 0 V 3 ADC1+ Analog input .
2 Electrical Installation Issue 10/06 MICROMASTER 440 22 Operating Instructions (Compact) 2.4 Block diagram PE 1/3 A C 200 - 24 0 V 3 AC 380 - 480 V 3 AC 500 - 600 V SI PE L/L1, N/L2 L/L1, N/L2,L3 L1, L2, L3 = 3 ~ PE U,V,W M 12 ADC 1 ADC 2 12 60 Hz 50 Hz A/D A/D +10 V 0 V 0 - 20 mA max .
Issue 10/06 3 Factory setting MICROMASTER 440 Operating Instructions (Compact) 23 3 Factory setting The MICROMASTER 440 frequency inverter is set in the factory so that it can be operated without any additional parameterization.
4 Communications Issue 10/06 MICROMASTER 440 24 Operating Instructions (Compact) 4 Communications 4.1 Est ablishing communications MICROMASTER 440 ⇔ ST ARTER The following optional components are a .
Issue 10/06 4 Communications MICROMASTER 440 Operating Instructions (Compact) 25 AOP as control unit Parameter / Terminal AOP on BOP link AOP on COM link Command source / P0700 4 5 P1000 1 P1035 2032.13 (2032.D) 203 6.13 (2036.D) P1036 2032.14 (2032. E) 2036.
5 BOP / AOP (Option) Issue 10/06 MICROMASTER 440 26 Operating Instructions (Compact) BOP / AOP (Option) Buttons and their Functions Panel/ Button Function Effects Indicates Status The LCD displ ays the settings currently used by the converter. Start converter Pressing the button starts the converter.
Issue 10/06 5 BOP / AOP (Option) MICROMASTER 440 Operating Instructions (Compact) 27 5.2 Changing p arameters using as an example P0004 "Parameter filter function" Step Result on the display.
6 Commissioning Issue 10/06 MICROMASTER 440 28 Operating Instructions (Compact) 6 Commissioning 6.1 Quick commissioning The frequency inverter is adapted to the motor u sing the quick com missioning function and important technologi cal parame ters are set.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 29 P0304 = ... P0304 =... Rated motor voltage (Nominal motor voltage [V] from rating plate) The rated motor voltage on the .
6 Commissioning Issue 10/06 MICROMASTER 440 30 Operating Instructions (Compact) BOP USS BOP li nk USS COM link P0700 = 2 Terminals CB COM link Sequence control Setpoint channel Mot or con tro l P1000 =.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 31 P1300 =... Control mode (enters the required control mode) 0 V/f with linear characteristic 1 V/f with FCC 2 V/f with pa.
6 Commissioning Issue 10/06 MICROMASTER 440 32 Operating Instructions (Compact) 6.2 Motor dat a identification Factory setting Ambient motor temperature ( entered in °C) The motor ambient temperature is entere d at the instant that motor data is being determined (factory setting: 20 °C ).
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 33 The procedure to manually determine the magnetizin g current and to re-calculate the equivalent circuit diagram data when the drive is operated with closed-l oop vector control (P1300 = 20/ 21) is shown in the following.
6 Commissioning Issue 10/06 MICROMASTER 440 34 Operating Instructions (Compact) 6.4 Commissioning the application An application is commissioned to adapt /optimize the frequency inverter - motor combination to the particular appli cation.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 35 6.4.3 Digital input (DIN) Function digit al input 1 Terminal 5 1 ON / OFF1 Function digit al input 2 Terminal 6 12 Rever.
6 Commissioning Issue 10/06 MICROMASTER 440 36 Operating Instructions (Compact) 6.4.4 Digital outputs (DOUT) BI: Function of digi tal output 1 * Defines source of digital output 1. BI: Function of digi tal output 2 * Defines source of digital output 2.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 37 6.4.5 Selection of frequency setpoint P1000 =... Selection of fre quency setpoint 0 No main setpoint 1 MOP setpoint 2 An.
6 Commissioning Issue 10/06 MICROMASTER 440 38 Operating Instructions (Compact) ADC1 ADC2 OFF = [V], 0 - 10 V ON = [A], 0 - 20 mA 7 OFF = [V], 0 - 10 V ON = [A], 0 - 20 mA 6.4.6 Analog input (ADC) ADC ty pe Defines the analog input type and activates the monitorin g function of the analog input.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 39 6.4.7 Analog output (DAC) CI: DAC Defines function of the 0 - 20 mA analog output.
6 Commissioning Issue 10/06 MICROMASTER 440 40 Operating Instructions (Compact) 6.4.8 Motor potentiometer (MOP) P1031 =... Setpoint memory of the MOP Saves last motor potentiometer setpoint (MO P) that was active before OFF command or power down. 0 MOP setpoint will not be stored 1 MOP setpoint will be stored (P1040 is updat ed) P1032 =.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 41 6.4.9 Fixed frequency (FF) Fixed frequency 1 Can be directly selected via DIN1 (P0701 = 15, 16) Fixed frequency 2 Can be.
6 Commissioning Issue 10/06 MICROMASTER 440 42 Operating Instructions (Compact) 6.4.10 JOG JOG frequency right Frequency in Hz when the motor is rotating clockwise in the jog m ode. JOG frequency le ft Frequency in Hz when the motor is rotating counter-clockwise in the jog mode.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 43 6.4.11 Ramp function generator (RFG) Skip frequency 1 (entered in Hz) Defines skip frequency 1, which avoids effects of mechanical resonance and suppresses frequencies within +/- p1101 (skip frequency bandwidth).
6 Commissioning Issue 10/06 MICROMASTER 440 44 Operating Instructions (Compact) 6.4.12 Reference/limit frequencies Min. frequency (entered in Hz) Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency setpoint.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 45 6.4.13 Inverter protection Inverter overload reacti on Selects reaction of inverter to an internal over-temperature.
6 Commissioning Issue 10/06 MICROMASTER 440 46 Operating Instructions (Compact) A high thermal motor load and when th e line supply is frequently switched- out/switched-in requi res, for closed-loop v.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 47 6.4.15 Encoder Select encoder ty pe Selects the encoder type. 0 Inhibited 1 Single-track pulse encoder 2 Two-track pulse encoder For hoisting ge ar applications (4-quadrant opera tion!), a 2-track encoder must b e u sed.
6 Commissioning Issue 10/06 MICROMASTER 440 48 Operating Instructions (Compact) 6.4.16 V/f control P1300 =... Control mode The control type is selected using this param e ter. For the "V/f characteristic" control type, the ratio between the frequenc y inverter output voltage an d the frequency inverter output frequency is defined.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 49 P1312 =... Starting boost (entered in %) Voltage boost when starting (after an ON co mmand) when usin g the linear or square-la w V/f characteristic as a % relative to P 0305 (rated motor current) or P0350 (stator resistance).
6 Commissioning Issue 10/06 MICROMASTER 440 50 Operating Instructions (Compact) 6.4.17 Field-orientated control Limitations To avoid a premature limitat ion the limits of the torque (P1520, P1521) and power (P1530, P1531) should be set to the maximum value, if the applica tion allows it.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 51 6.4.17.1 Sensorless vector control (SLVC) Control mode 20 Closed-loop Vect or control – speed without encoder SLVC can.
6 Commissioning Issue 10/06 MICROMASTER 440 52 Operating Instructions (Compact) Control word of motor mode l This parameter cont rols the operation of the sensor less vector control (SLVC) at ver y low frequencies.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 53 6.4.17.2 Vector control with encoder (VC) ¾ First step: Parameterizing the speed e ncoder (refer to Section 6.4.15) ¾ When commissi oning Vector Control with encode r-feedback (VC), the drive should be configured for V/f mode (se e p1300) first.
6 Commissioning Issue 10/06 MICROMASTER 440 54 Operating Instructions (Compact) Supplementary torque setpoint ¾ In the vector mode – with / without enco der – the speed controller can be subordinate to a constant or variable su pplementary torque.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 55 6.4.18 Converter-specific Functions 6.4.18.1 Flying start Flying star t Starts inverter onto a spi nning motor by rapidly changin g the output fr equency of the inverter until the act ual motor speed has been f ound.
6 Commissioning Issue 10/06 MICROMASTER 440 56 Operating Instructions (Compact) 6.4.18.3 Holding brake ¾ Series / commissioning for hazardous loads − lowe r the loa d to t he f loor − when replac.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 57 BI: Fct digital output 1 Defines the source for dig ital output 1. NOTE The brake relay can also b e controlled from another digit al output (if this is available) or using a dist ributed I/ O module.
6 Commissioning Issue 10/06 MICROMASTER 440 58 Operating Instructions (Compact) 6.4.18.4 DC brake BI: Enabling th e DC brake This enables DC braking usi ng a signal that was use d from an external source. The function remains act ive as long as the external i nput signal is active.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 59 t P1234 OFF1/OFF3 ON t t ⏐ f ⏐ OFF ramp P1233 2 t OFF2 t t P0347 OFF2 OFF2 DC braking 0 1 DC braking active r0053 Bit00 P1 234 =... DC bra king start frequency (entered in Hz) Sets the start f requency for th e DC brake.
6 Commissioning Issue 10/06 MICROMASTER 440 60 Operating Instructions (Compact) 6.4.18.6 Dynamic braking The following settings should always be made: ¾ The Vdc_max controller de-activ ated P1240 = 0 (def.: P1240 = 1) ¾ The compound brake de-activ ated P1236 = 0 (def.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 61 6.4.18.8 Load torque monitoring This function monitors the transmissi on of force between a motor and driven lo ad within a defined frequency range.
6 Commissioning Issue 10/06 MICROMASTER 440 62 Operating Instructions (Compact) P2189 Upper torqu e thres hold 3 P2190 Lower torque thres hold 3 P2187 Upper torqu e thres hold 2 P2188 Lower torque thr.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 63 6.4.18.9 PID controller BI: Enable PID controlle r PID mode Allows user t o enable/disable t he PID controller.
6 Commissioning Issue 10/06 MICROMASTER 440 64 Operating Instructions (Compact) Controller structures These structures are sel ected using parameters P220 0 and P2251.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 65 PID cancer control Closed-loop dancer roll c ontrol is selected with P2251 = P2200 = 1.
6 Commissioning Issue 10/06 MICROMASTER 440 66 Operating Instructions (Compact) 6.4.18.10 Positioning down ramp Technological application Selects technologic al application.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 67 6.4.18.11 Free function blocks (FFB) P2800 =.. . Enable FFBs Parameter P2800 is used to activate all free function blo cks (generally, P2800 is set to 1). Possible settings: 0 Inhib ited 1 Enab led P 280 1 = .
6 Commissioning Issue 10/06 MICROMASTER 440 68 Operating Instructions (Compact) FFB Input parameters Output parameters Setting pa rameters AND1 P2810[2] BI: AND 1 r2811 BO: AND 1 – AND2 P2812[2] BI:.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 69 6.4.19 Data sets For many applications it is beneficial to have the possibility to change several parameter settings simultaneou s during operati on or in the state ready to run wit h an external signal.
6 Commissioning Issue 10/06 MICROMASTER 440 70 Operating Instructions (Compact) Drive data set (DDS) Drive data set (DDS) bit 0 Selects the command source f rom which bit 0 should be re ad-out to select a drive dat a set.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 71 Example: 1. Commissioning steps with a motor: − Carr y-out commissionin g at DDS1. − Con nect P0820 (P0821 if req uired) to the DDS changeove r source (e.g. using DIN 4: P0704[0] = 99, P0820 = 722.
6 Commissioning Issue 10/06 MICROMASTER 440 72 Operating Instructions (Compact) 6.4.20 Diagnostic parameters r0021 CO: Act. filtered frequency Displays actual inverter output frequency (r00 21) excluding slip com pensation, resonance damping and fr equency limit ation.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 73 r0054 CO/BO: Control word 1 Displays the fir st control word (STW) of the frequency invert er and can be used to displ ay the active commands.
6 Commissioning Issue 10/06 MICROMASTER 440 74 Operating Instructions (Compact) r1079 CO: Selected frequency setpoint Displays the select ed frequenc y setpoint. The follo wing frequency setpoi nts are displayed: • r1078 total setpoi nt (HSW + ZUSW) • P1058 JOG frequenc y, clockwise • P1059 JOG frequenc y, counter-clockwise.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 75 6.5 Series commissioning An existing parameter set can be tran sferred to a MICROMASTE R 440 frequency inverter us ing STARTER or Dr iveMonit or (refer to Section 4.1 "Establishing communications MI CROMASTER 440 ⇔ STARTER").
7 Displays and messa ge s Issue 10/06 MICROMASTER 440 76 Operating Instructions (Compact) 7 Displays and messages 7.1 LED st atus display LEDs for i ndicatin g the driv e st ate OFF ON approx.
Issue 10/06 7 Displays and messa ge s MICROMASTER 440 Operating Instructions (Compact) 77 7.2 Fault messages and Alarm messages Fault Significance Alarm Significance F0001 Overcurrent A0501 Current Li.
Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland © Siemens AG, 2005, 2006 subject to change without .
An important point after buying a device Siemens 440 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Siemens 440 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Siemens 440 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Siemens 440 you will learn all the available features of the product, as well as information on its operation. The information that you get Siemens 440 will certainly help you make a decision on the purchase.
If you already are a holder of Siemens 440, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Siemens 440.
However, one of the most important roles played by the user manual is to help in solving problems with Siemens 440. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Siemens 440 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
