Instruction/ maintenance manual of the product HPB-4020 Shark
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■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020 MODEL: HPB OPERA TING INSTR UCTION AND P AR TS MANU AL 97-6131 F or technical assistance or the Shark dealer nearest you, call 1-800-771-1881 or visit our website at www .
● ● ● ● ● Pump V olume At Pump Head: 2011 2.0 GPM 3520 3.5 GPM 3530 3.5 GPM 4020 4.2 GPM ● ● ● ● ● Pump Pressure At Pump Head: 2011 1000 PSI 3520 2000 PSI 3530 3000 PSI 4020 2000 P.
3 CONTENTS 97-6068, 97-6131 • REV . 3/06 Model Number ______________________________ Serial Number ______________________________ Date of Purchase ___________________________ The model and serial numbers will be found on a decal attached to the pressure washer .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 4 Thank you f or purchasing a hot water pressure washer . This manual co vers oper ation and maintenance of your pressure w asher . All information in this manual is based on the latest product inf or mation av ailable at the time of printing.
97-6068, 97-6131 • REV . 3/06 5 PRESSURE W ASHER OPERA TOR’S MANU AL W ARNING: High pressure spra y can cause paint chips or other particles to become airborne and fly at high speeds. 9 . Eye , hand and f oot safety de- vices must be wo r n when us- ing this equipment.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 6 COMPONENT IDENTIFICA TION - MINI SERIES Pump — De velops high pressure . Rupture Disc — Opens when pressure e xceeds safe operating temperature. Spray Gun — Controls the application of w ater and detergent onto cleaning surf ace with trigger device .
97-6068, 97-6131 • REV . 3/06 7 PRESSURE W ASHER OPERA TOR’S MANU AL COMPONENT IDENTIFICA TION - JUNIOR SERIES CA UTION HO T W A TER: Must use insulated spray gun and wand.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 8 COMPONENT IDENTIFICA TION - SENIOR SERIES CA UTION HO T W A TER: Must use insulated spray gun and wand.
97-6068, 97-6131 • REV . 3/06 9 PRESSURE W ASHER OPERA TOR’S MANU AL ASSEMBL Y INSTRUCTIONS STEP 1: Connect water supply hose . STEP 3: Connect high pressure hose to discharge nipple by sliding quick coupler collar bac k. Inser t quick coupler onto discharge nipple and secure by pushing quic k cou- pler collar f orward.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 10 INST ALLA TION Place machine in a conv enient location providing ample suppor t, draining and room for maintenance . This machine is intended f or outdoor use . Machine must be stored indoor s when not in use.
97-6068, 97-6131 • REV . 3/06 11 PRESSURE W ASHER OPERA TOR’S MANU AL OPERA TING INSTR UCTIONS STEP 1: T ur n water on. STEP 3: Grip spray gun handle se- curely and pull trigger . Then tur n variable pressure control handle counterclockwise. STEP 2: Connect the pow er cord into the proper electrical outlet, then push in the GFCI reset button.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 12 W ARNING: Some detergents may be harmful if inhaled or in- gested, causing severe nausea, fainting or poisoning. The harm- ful elements may cause pr op- erty damag e or severe injury .
97-6068, 97-6131 • REV . 3/06 13 PRESSURE W ASHER OPERA TOR’S MANU AL SHUTTING DO WN AND CLEAN-UP CA UTION: Always store y our pressure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen.
97-6068, 97-6131 • REV . 3/06 PRESSURE W ASHER T roubleshooting Guide 14 TROUBLESHOO TING PROBLEM POSSIBLE CAUSE SOLUTION BURNER W ILL NOT LIGHT Disconnect ed or shor t in el ectr ic al wir ing All wi re cont acts should be clean and t igh t. No breaks in wir e.
97-6068, 97-6131 • REV . 3/06 15 PRESSURE W ASHER T roubleshooting Guide TR OUBLESHOO TING PROB LEM POSSI BLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper f uel or water in fuel Drain fuel tank and repl ace wit h proper f uel. Low fuel pressure Increase fuel pressure.
97-6068, 97-6131 • REV . 3/06 PRESSURE W ASHER T roubleshooting Guide 16 TROUBLESHOO TING PROBLEM POSSIBLE CAU SE SOLUTI ON LOW OPERATING PRESSURE F aulty pressure gauge Install new gauge. Insufficient water supply Use larger garden hose ; clean filter washe r at water inlet.
97-6068, 97-6131 • REV . 3/06 17 PRESSURE W ASHER T roubleshooting Guide MAINTENANCE CHAR TS This pressure washer w as produced with the best av ailable materials and quality craftsmanship . Howe ver , you as the owner ha v e cer tain responsibilities for the correct care of the equipment.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 18 PREVENT A TIVE MAINTENANCE 1. Use clean fuel — kerosene , No . 1 home heating fuel or diesel fuel. Clean or replace fuel filter e very 100 hours of operation. Av oid water contaminated fuel as it will seize up the fuel pump .
97-6068, 97-6131 • REV . 3/06 19 PRESSURE W ASHER OPERA TOR’S MANU AL MAINTENANCE Electrodes Chec k: P eriodically check wiring connections. If necessary to adjust electrodes, use diagram. 5/32" Gap 5/16" Side View 1/16" T op View Electrode Nozzles through pressure washer and into HPB coils and back into the b uck et.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 20 MAINTENANCE FUEL AIR ADJUSTMENT : BECKETT FUEL AIR ADJUSTMENT : WA YNE functions properly . This can be done by operating the machine and checking to see that when the trigger on the spra y gun is in the off position, the burner is not fir ing.
97-6068, 97-6131 • REV . 3/06 21 PRESSURE W ASHER OPERA TOR’S MANU AL 72 57 71 77 65 75 48 56 77 65 67 66 54 29 59 50 For Detail See Contro l Panel Illus.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 22 ITEM P ART NO . DESCRIPTION QTY 1 10-02025A Label, Hot/Caliente w/Arrows W ar ning 1 2 95-07290029 T ank Head Assy 1 3 7-0148.
97-6068, 97-6131 • REV . 3/06 23 PRESSURE W ASHER OPERA TOR’S MANU AL ITEM P ART NO . DESCRIPTION QTY 73 2-010066 E lb ow, Fuel T ank, Zinc 1 74 90-2001 Nut, 5/16" ESNA, NC 4 75 95-07102217 A.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 24 EXPLODED VIEW - 2015, 3520 For Detail See Control Panel Illus. 45 2 67 5 19 37 53 64 60 62 41 54 21 40 11 38 39 57 59 55 27 49 51 25 66 47 44 50 26 46 4 34 36 18 32 43 42 29 9 22 8 7 56 55 23 63 24 6 1 58 12 17 35 16 48 65 14 13 For Detail See Steam V alve Options Illus.
97-6068, 97-6131 • REV . 3/06 25 PRESSURE W ASHER OPERA TOR’S MANU AL 2015, 3520 PARTS LIST ITEM P ART NO . DESCRIPTION QTY 1 10-020110 Label, Use Only Kerosene 1 2 10-02025A Label, "Hot/Cali.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 26 2015, 3520 PAR TS LIST ITEM P ART NO . DESCRIPTION QTY 72 2-00681 Bushing, 1/2" x 3/8" 1 73 2-1085 Hose Barb 2 74 2.
97-6068, 97-6131 • REV . 3/06 27 PRESSURE W ASHER OPERA TOR’S MANU AL For Detail See Senior Series Control P anel Illus. 32 68 64 31 5 65 28 93 2 23 66 94 62 12 16 51 63 75 71 73 7 40 70 22 46 59 .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 28 ITEM P ART NO . DESCRIPTION QTY 1 10-020110 Label, Use Only Kerosene 1 2 10-02025A Label, "Hot/Caliente" with Arrow.
97-6068, 97-6131 • REV . 3/06 29 PRESSURE W ASHER OPERA TOR’S MANU AL ITEM P ART NO . DESCRIPTION QTY 77 2-9040 C la m p, Hose UNI .46-.54 6 78 2-99031 Filter , Fuel 1 79 4-02100000 Fuel Line, 1/4.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 30 PUMP OFF BURNER THERMOST AT 25° GREEN 40° WHITE 0° RED 15° YELLOW THERMOSTA TO /THERMOST AT OPERATION OFF 2 0 0 1 6 5 1 3 0 9 5 235 2 7 0 3 0 0 G R O U N D 7 17 9 8 10 4 14 12 3 15 2 1 16 6 13 3 4,11 5 18 (Reversed View of Label) ITEM P ART NO .
97-6068, 97-6131 • REV . 3/06 31 PRESSURE W ASHER OPERA TOR’S MANU AL MODE D'EMPL OI OPERA TING INSTRUCTIONS INSTRUCC IONES DE O PERACION P UM P OF F B UR N ER O F F 2 0 0 1 6 5 130 9 5 235 2.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 32 ITEM P ART NO . DESCRIPTION QTY 12 90-017 N ut, 10/32" K eps 9 (Time Delay Option) 2 (Auto Start/Stop) 3 13 6-051595 S t.
97-6068, 97-6131 • REV . 3/06 33 PRESSURE W ASHER OPERA TOR’S MANU AL ITEM P ART NO . DESCRIPTION QTY 1 6-020240 S w itch, Rocker , Carling w/Green Lens 2 (Time Delay Option) 1 6-020241 Switch, Rock er, Red (Time Delay Option) 1 2 6-01270 ▲ Conduit, 1/4" Split 4 ft .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 34 ITEM P ART NO . DESCRIPTION QTY 10 4-12804000 Nozzle, SAQCMEG 0004 Red (3530) 1 4-12804015 Nozzle SAQCMEG 1504 Y ellow (3530).
97-6068, 97-6131 • REV . 3/06 35 PRESSURE W ASHER OPERA TOR’S MANU AL T o Float T ank 18 19 6 3 5 2 1, 8 7 25 24 26 23 22 21 20 27 10 4 9 7 34 21 42 31 21 30 33 17 32 28 29 16 15 14 13 12 11 39 36.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 36 3530, 4020 FLO A T TANK OPTION PAR TS LIST ITEM P ART NO . DESCRIPTION QTY 1 2-011641 T ank, Float 1 2 95-071022137 Shelf, Fl.
97-6068, 97-6131 • REV . 3/06 37 PRESSURE W ASHER OPERA TOR’S MANU AL O PEN F O R S T E A M 1 0 - 9 9 0 11 O P E N F O R S T E A M 1 0 - 9 9 0 1 1 2015, 3520 SERIES ITEM P ART NO . DESCRIPTION QTY 1 2-1089 Hose Barb , 1/4" Barb x 1/4" Pipe, 90° 2 2 2-9040 C la m p, Hose, UNI .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 38 A UT O ST AR T/ST OP OPTIONS - 2015, 3520 A UT O ST AR T/ST OP OPTIONS - 2015, 3520 P AR TS LIST ITEM P ART NO .
97-6068, 97-6131 • REV . 3/06 39 PRESSURE W ASHER OPERA TOR’S MANU AL A UT O ST AR T/ST OP OPTIONS - 3530, 4020 A UT O ST AR T/ST OP OPTIONS - 3530, 4020 P ARTS LIST ITEM P ART NO .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 40 A UT O ST AR T/ST OP STEAM OPTIONS - 2015, 3520 O P E N FO R S T E A M 1 0 - 9 9 0 1 1 A UT O ST AR T/ST OP STEAM OPTIONS - 2015, 3520 P AR TS LIST 6 7 5 8 9 10 11 12 1 2 4 13 14 15 ITEM P ART NO .
97-6068, 97-6131 • REV . 3/06 41 PRESSURE W ASHER OPERA TOR’S MANU AL A UT O ST AR T/ST OP STEAM OPTIONS - 3530, 4020 O P E N FO R S T E A M 1 0 - 9 9 0 1 1 A UT O ST AR T/ST OP STEAM OPTIONS - 3530, 4020 P AR TS LIST 5 8 9 10 11 12 1 13 2 4 7 6 15 14 ITEM P ART NO .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 42 ITEM P ART NO . DESCRIPTION QTY 1 2-2001 Coupler , 1/4" Male 1 2-0119 ▲ Quick Coupler O-Ring, Small 1 2 4-06540 ▲ No.
97-6068, 97-6131 • REV . 3/06 43 PRESSURE W ASHER OPERA TOR’S MANU AL SPECIFICA TIONS Burner Burner Fuel Pump/ F ue l Model # Assy # Fuel Nozzle T ransformer Motor Solenoid/Cord S olenoid Co il El.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 44 SPECIFICA TIONS P AR TS SPECIFICA TIONS: PUMP MOT OR Machine Pump Pump Pulley Bushing Motor Motor Part # Unloader Par t # Unloader Pulley P art # Bushing P art # Siz e V oltage P art # Pulley 2011(HPB) WMH-2521F 5-1618 5-3150 N A N A N A N A 1.
97-6068, 97-6131 • REV . 3/06 45 PRESSURE W ASHER OPERA TOR’S MANU AL SPECIFICA TIONS CONTROLS MOT OR Model Pulle y Bushing Belt Belt Motor Stepdown Primary Second (Con't) Par t # B u sh i ng.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 46 ITEM PART # DESCRIPTION KIT QTY 1 70-020444 Body V alve 1 70-020452 Body V alve 1 2 70-060141 O-Ring A, C 1 3 70-150316 Seat .
97-6068, 97-6131 • REV . 3/06 47 PRESSURE W ASHER OPERA TOR’S MANU AL VB55 UNLO ADER EXPLODED VIEW P AR TS LIST ITEM PART # DESCRIPTION QTY 1 1-60005831 De livery Coupl. 3/8F BSP Brass 1 2 1-10307002* O-Ring, 1.78 x 18.77 mm Ni 85 1 3 1-60005351 Spring, 0.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 48 S O P . O N. O N T R A PN O I T P I R C S E D Y T Q 1 2 2 3 0 3 1 0 5 0 - 5 1b o n K1 2 2 9 4 7 6 0 0 5 0 - 5 12 .
97-6068, 97-6131 • REV . 3/06 49 PRESSURE W ASHER OPERA TOR’S MANU AL 4 2 1 T I K G N I R - O / E V L A V K C E H C 4 6 T I K L A E S L I O R E G N U L P 8 6 T I K Y S S A S S A R B / G N I K C A P 3 7 T I K Y L N O G N I K C A P T I K N W O D K A E R B # T R A P 4 2 1 - 5 1 4 6 - 5 1 8 6 - 5 1 3 7 - 5 1 .
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 50 ITEM PART NO . DESCRIPTION QTY 1 70-020292 Crankcase 1 2* 70-000105 Plunger Oil Seal 3 3* 70-060181 O- R i ng Ø 1.
97-6068, 97-6131 • REV . 3/06 51 PRESSURE W ASHER OPERA TOR’S MANU AL ITEM PART NO . DESCRIPTION QTY 35 70-140002 W asher 4 36 70-180126 Flange Screw 4 37 70-000104 Crankshaft Seal 1 38* 70-030211.
97-6068, 97-6131 • REV . 3/06 OPERA T OR’S MANU AL PRESSURE W ASHER 52 M PUMP EXPLODED VIEW AND P AR TS LIST 1 5 5 4 3 2 1 5 7 8 7 6 1 2 1 3 1 4 1 1 9 1 0 1 6 1 7 1 8 1 9 1 5 1 4 1 2 2 5 2 6 2 7 2 8 2 9 3 0 2 4 1 7 3 4 3 6 3 7 3 8 3 9 4 0 4 1 4 2 4 3 3 5 4 4 4 5 2 7 3 1 2 6 3 2 3 3 1 7 2 4 5 1 5 0 4 9 4 8 4 7 4 6 1 3 ITEM PART NO .
97-6068, 97-6131 • REV . 3/06 53 PRESSURE W ASHER OPERA TOR’S MANU AL IT EM PAR T NO. DESCRIPTION QTY 45 70-180105 Connecting Rod Screw 6 46 70-060009 Cover Gasket 1 47 70-020350 Crankcase Cover 1.
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SHARK LIMITED NEW PRODUCT W ARRANTY PRESSURE W ASHERS WHA T THIS W ARRANTY CO VERS All SHARK PRESSURE WASHERS are warranted b y SHARK to the original purchaser to be free from defects in materials and workmanship under nor mal use, f or the per iods specified below .
F or m 97-6131 • Revised 3/06 • Printed in U .S.A..
An important point after buying a device Shark HPB-4020 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Shark HPB-4020 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Shark HPB-4020 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Shark HPB-4020 you will learn all the available features of the product, as well as information on its operation. The information that you get Shark HPB-4020 will certainly help you make a decision on the purchase.
If you already are a holder of Shark HPB-4020, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Shark HPB-4020.
However, one of the most important roles played by the user manual is to help in solving problems with Shark HPB-4020. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Shark HPB-4020 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
