Instruction/ maintenance manual of the product 919 Sears
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SEARS OWNER'S MANUAL Model No. 919,329150 m4PORTANT; Read the Safety Guidelines and All Instructions Carefully Before OpsmUng 120/240 VOLT • 5500 WATT GENERATOR • SAFETY GUIDELINES • ASSEMBLY • OPERATION • MAINTENANCE • TROUBLESHOOTING • REPAIR PARTS Sold by Sears R'oebuok and Co.
Warranty ...................................................... 2 Safety Guidelines ..................................... 3-8 Assembly ................................................ 9-11 Operation ............................................. 12-15 Maintenance .
This manual contains informeflcm that III important for you to Know and underetond. This information relates to proteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information, we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. B!$K OF ELECTROCUTION AND FIRE (€ont'd) .t HAZARD Operation of generator in rain. wet, icy, or flooded conditions. of worn damaged, undersized or ungroundod extension cords.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. i .,, Attempting to fill the fuel tank while the engine is running. Sparks, fire, hotobjects Ir_proper storegs of fuL_ ' Inadequate ventilation for generator Tampering with factory set engine speed settings, Overtllling the fuel tank - fuel s_ll- age.
READ AND UND_AND ALL WARNINGS BEFORE AT'rEMPTING TO OPERATE GENERATOR. Risk of Inlurv and pronertv Damage When Transnortlna Generator i WHAT GOULD HAPPEN Fuel or oU can leak or q_ill end could result in fire or breathing hazard, serf oue Injury or death can result.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. ii HAZARD Operation of generator in carsiese manner. Operation of voltage sensitive appli- ancas without a volfage surge pro- tector.
READ AND UNDERSTAND ALL WARNINGS BEFORE AI"FEMPTING TO OPERATE GENERATOR. RISK OF HOT SURFACES imlll HAZARD Cont_ot with hat engine and genera- tot components. i i HAZARD Contact with moving parts can re- sult in serious injury. WHAT COULD HAPPEN Co_=t with hot surfaces, such as en- gines exhaust components, €ould re- sult in serious bums.
CARTON CONTENTS 1 - Generat_ 1 - Parts Bag 1 - Owner'l MamJZd 1 - Parts Box I - 8/tG-18 • :1.4 b I - Star Wudler 1 - 8/t Ik.18 r.ap Z_,mm Lock Nuls 2-Wlme rods ,0 0 I @" _ _ I@ 1 _Jllack Negative nntleW Cable (bla_ M t - "L" Ba4tmy Ilmcket t - P.
,,,,, , | Read owner's rnenual. Do not attempt to operate equipment until you have read Owne_ ] Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions.
NOTE: Make aura red batteey boots cover positive battery oable ton'ninals at battery mid emkmoid Attimh one end of the negatNe (black) cable te the negative (-) terminal on the battery. Attach the other end of the negative (blaok) cable to the tYante as shown.
KNOW YOUR GENERATOR l " Read this Owner'_ Manual and Safety Rules before operation of your Generator. Compare this illustre lion with your generator to familiarize yourself with the location of various controls and adiustments. Save the manual for future references.
LOW OIL SHUTDOWN Your Craftsmen generator engine is equipped with Low Oil Shutdown. Low (311 Shutdown is a safety device designed to protest your engine from damage Jn the event the olt level in the crankosee is low. If while the engine is running, the oll gets low, it will automatically shut itself down and will net msteft until the oil is added.
Connecting Generator To Main Electrical Supply PotantfaJ hazards exist whorl s electrical generator is oonnected to the main elecVtaal supply oomleg into the house.
NOTE: No choke is required on wa_n ehginex. Mike sure choke is in the "NO CHOKE" posRIon on warm engine atal_, [ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any load I lmll_lll:l from the g eosr_or before | tarring to prevent pern-4nent damage Io any I applisn©es.
CUSTOMER RESPONSIBILITIES TABLE ., , M_NTENAN_T_K Checko_I Iovsl .Chwlge oli crean Alr Rlter AasembTy CheckSpark Plug Prepare Unit for Storage Before each UsD X' Every aS Hours of Every Season Se.
Reinstall the drain plug. Make lure it is tightened securely. Fill the erankeaee with new oil of the proper type (See Adding Engine Oil In the Operation Section), to the Full msrk on the dipstick, Always oheck the level with the dipstick before adding .
Garburetor The carbumtur of your generator is pm-_at at the fag- tory. The o_oumtor should not be tampered wl_ If your generator is used at an altitude in excess of 4000 font performance may be affected. If so consult with your nearest Craftsman Service Center regarding high altitude sat oh_nges.
ii PROBLEM EnsUe wdJ'not =tart No elecfK_al output Repeated circuit breaker tripping Genorator overheating the circuit I_oaker depressed i iii n • ii CAUSE 1. Low on fuel or o11. 2. Igrdtion switch In "Off' position. 3. Faulty ep_k p|ug.
CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO No_ 1 2 3 4 5 6 ? 8 9 10 11 12 q3 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 3O m _ NUMa_ FUEL TANK SCREWS 81896680 FUEL TANK G8-0795 FUELGAP GS-O443 FUELHOSE GS-0P.,25 FUEL LINE CLAMP GS.0227 DRAINCOCK GROMMET GS.
CRAFI'SMAN emoo OlINERAlrOR 019.,_m180 33 37 43 _ a_o o,;VNo QROOyE. mR'r oF == KEY _o. gr=_BteZL_ 31 CAP SCREW 5/16 - 24X1 32 ROTOR ASSEMBLY 33 STATOR THRU BOLT 34 STATOR ASSI_IBLY 35 WASHE.
ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180 47 TORQUE 2-10 IN-LB,S 46 TOFIQUE 2-10 IN..LB8 4g TORQUE 2-10 IN-LBS KEY ug, _ pJJ_:CJmzm)_ 46 SCREW #6 - 32 X .5 TORX SSF-583 47 NUT, 10 - 9 X .SO PLASTffE SSF-3158 49 NUT,,HEX JAM "I/16 $8F-595 50 SPEED NUT #6 - 32 8SF-584 51 WASHER 3/8 S.
6 2 8 1 8 8 10 Key t Wheel (2 used) AC_014 2 Shoulder Bolt (2 used) CAC-60 3 Loc, k NUt 3/8"-I 6 (2 use¢l) .,_F-8111-ZN 4 Wh_m_ B,"acket(2 used) GS-0581 5 Foot Bl'scket GS-0582 8 HlmdF.
€_tA_ s'JOO GlflqEHAYOR e_J_5'_tolso CONTROL PANEL REAR VIEW _rP, Totq Lr_J_ I1._) gu NIX. W J | ! I!o -. J _yl_ uNf 1 WIRE #12 AWG :_ WIRE #12 AWG 3 WIRE #1(5 AWG 4 WIRE 112 AWG S WIRE #12 AWe 6 WIPE e12 AWG 7 WIRE #12 AWG 8 WIRE #12 AWG 9 WIRE #12 AWG GREEN REI_ GREEN BLACK BLACK RED GREEN GREEN ORANGE D2OdN "_.
¢RL_'SI_tN_GJDIERATOReIL_.91S0 s'r_q'rER ew?4e _4 m, CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO _2 1 2 3 4 5 8 7 8 11 12 13 P,_r No. ia_sr, BIEzto.
_MAN _00 GllNEP, ATOR es0,,1_ltso 400 I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R 182 t11A.
I_I_APT8M&N 6800 _ II111,_1191E0 RE_ BaSZ._LO. J_liBr.d_lE2tQ_ o'rv 1 35948A Gyinder _ld. 2 20 & ?2) 2 276_2 Dowel Pin 14 28277 Washer 15 9O065C Governer Rod (Ir_. 15A & 188) ISA 30700 Go_mor Yoke 13B 850494 8omw, 6-40 x 5/16" 16 374_'W Gov_nor Ltwer _ni.
CRAF TM4SN OS00 r, ENFRA1 OR oto,slStlO ¢AA_ MODm,. 164,0S_gOS 171 I 27 "$7 B_B.T.B_L_ _ nn, 1 _k32798 11_tUe 8_t & Lev6r Assembly I I A 38288 Throttle Link Bu_11ng 1 2 631970 Throttlo Retur.
C_L_MAN HO0 GENm_M'M g_lJmq 10 m.iCTlUO i'I"ARI'ER Ik16180 15 14 P*S'T _. B an, 1 _2798 Throttle Shaft & Levw AsHmbly 1 1A 36"288 Throttle Link Bushing 1 1 _k_ 1 Dust Cover 1 2 3Se42 Re_ Rk_g 1 3 _,_._o ,Spdng Retainer 1 4 33er,_.
CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Envimnrmm_ Pm_dk_ A_m_ ('EPA'). the G_=n_ Nr Re=mm:m B0wd _ a_d Te=umeeh Pmduas _. eq_pmenl engine, _ _. nN 1_ =.d kaer uWy md _wn ard =_be _ mt_no= mu_ b= d_naa, bu_ cad equ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=.
EMISSION CONTROL SYSTEM WARRANTY 2. Free from de_ls kl madlrleb and _ip vdlkit, M stay lime dudqi 1he ECS _P_, wW _ • _ imlalonl.-mlb4 NIl _ lift Io Ix) klemkal In idl nile_ll rellpedm to Ill piut el dNcrbld _ _ _m m_0 for _em_itJon.
imml For in-home major brand repair service: Call 24 hours a day, 7 days s week 1-800-4-MY-HOME _" (1_) Pare pedir servicio de reparaci6n s domicillo -- 1-800676-5811 In Canada for all your servi.
An important point after buying a device Sears 919 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sears 919 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sears 919 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sears 919 you will learn all the available features of the product, as well as information on its operation. The information that you get Sears 919 will certainly help you make a decision on the purchase.
If you already are a holder of Sears 919, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sears 919.
However, one of the most important roles played by the user manual is to help in solving problems with Sears 919. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sears 919 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center