Instruction/ maintenance manual of the product RX5000 RuggedCom
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RuggedBackbone™ RX5000 Hardware Installation Guide Revision 106 - June 2, 2011 www.RuggedCom.com.
RuggedBackbone™ RX5000 RuggedBackbone™ RX5000: Hardware Installation Guide Copyright © 2011 RuggedCom Inc. All Rights Reserved Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted.
RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 3 RX5000 Installation Guide Rev106 Table of Contents FCC Statement And Cautions ......................................................................................................... 6 1. Product Overview .
RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 4 RX5000 Installation Guide Rev106 List of Figures 2.1. Chassis Slot Assignment .......................................................................................................... 9 2.2. Control Module .
RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 5 RX5000 Installation Guide Rev106 List of Tables 3.1. RX5000 Power Connector Pinout ........................................................................................... 22 3.2. RX5000 Critical Alarm Relay Connector Pinout .
FCC Statement And Cautions RuggedCom® RuggedBackbone™ 6 RX5000 Installation Guide Rev106 FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules.
1. Product Overview RuggedCom® RuggedBackbone™ 7 RX5000 Installation Guide Rev106 1. Product Overview 1.1. Functional Overview The RuggedBackbone™ RX5000 is a high-port density routing and switching platform, designed to operate in harsh environments.
1. Product Overview RuggedCom® RuggedBackbone™ 8 RX5000 Installation Guide Rev106 • Meets IEEE 1613 (electric utility substations) • Exceeds IEC 61850-3 (electric utility substations) • Excee.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 9 RX5000 Installation Guide Rev106 2. RuggedBackbone™ Modules The RX5000 chassis comprises ten slots, each one of which is designed to accommodate a particular module. Figure 2.1 shows the rear panel view of the RX5000.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 10 RX5000 Installation Guide Rev106 2.2. Control Module The Control Module (CM) is the central processing unit of the RuggedBackbone™ chassis. The ROX™ operating system running on the CM controls and coordinates the functions of all modules installed in the system.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 11 RX5000 Installation Guide Rev106 • Serial Console: Section 3.4, “Serial Console Ports” • Management Ethernet Interface: Section 3.5, “Copper Ethernet Ports” • Critical Alarm (Failsafe) Relay Interface: Section 3.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 12 RX5000 Installation Guide Rev106 2.4. Line Modules The RuggedBackbone™ RX5000 may be configured with up to six Line Module (LM) cards, in the LM1 through LM6 slots of the chassis, as shown in Figure 2.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 13 RX5000 Installation Guide Rev106 2.5. Power Module The RuggedBackbone™ RX5000 may be equipped with either one or two Power Modules (PM). Not only do two power supplies provide redundancy, but the RX5000 is also able to balance the load it places on each one.
3. Installation RuggedCom® RuggedBackbone™ 14 RX5000 Installation Guide Rev106 3. Installation 3.1. Mounting The RuggedBackbone™ RX5000 has been designed to provide the greatest possible flexibility in display configuration and mounting. Hardware is provided to adapt the chassis for mounting to a panel or to a standard 19" rack.
3. Installation RuggedCom® RuggedBackbone™ 15 RX5000 Installation Guide Rev106 3.1.1.1. Rack Front Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb.
3. Installation RuggedCom® RuggedBackbone™ 16 RX5000 Installation Guide Rev106 Figure 3.4. Rack Front Mount - Top View.
3. Installation RuggedCom® RuggedBackbone™ 17 RX5000 Installation Guide Rev106 3.1.1.2. Rack Front Mounting with Front-Mounted Power Supplies Figure 3.
3. Installation RuggedCom® RuggedBackbone™ 18 RX5000 Installation Guide Rev106 Figure 3.7. Rack Front Mount with Front-Mount Power Supplies - Top View.
3. Installation RuggedCom® RuggedBackbone™ 19 RX5000 Installation Guide Rev106 3.1.1.3. Rack Rear Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb.
3. Installation RuggedCom® RuggedBackbone™ 20 RX5000 Installation Guide Rev106 Figure 3.10. Rack Rear Mount - Top View.
3. Installation RuggedCom® RuggedBackbone™ 21 RX5000 Installation Guide Rev106 3.1.2. Panel Mounting Figure 3.11. Panel Mount - Side View The RX5000 may be fastened to panel mount brackets in one of the two positions shown above.
3. Installation RuggedCom® RuggedBackbone™ 22 RX5000 Installation Guide Rev106 3.2. Power Supply Wiring And Grounding The RuggedBackbone™ RX5000 may be ordered with dual redundant power supplies, in positions PM1 and PM2 (see Figure 2.1, “Chassis Slot Assignment” ).
3. Installation RuggedCom® RuggedBackbone™ 23 RX5000 Installation Guide Rev106 3.2.1. DC Power Supply Wiring Figure 3.13. DC Power Connection 3.2.2.
3. Installation RuggedCom® RuggedBackbone™ 24 RX5000 Installation Guide Rev106 Figure 3.15. AC Power - Separate Earth Connection If the ground terminal on the Figure 3.12, “RX5000 Power Connector” is not connected to safety earth, a connection must be provided from the chassis ground terminal, shown above.
3. Installation RuggedCom® RuggedBackbone™ 25 RX5000 Installation Guide Rev106 3.3. Critical Alarm Relay The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone™ RX5000. The contacts are energized upon power-up of the unit and remain energized unless a critical alarm condition is detected.
3. Installation RuggedCom® RuggedBackbone™ 26 RX5000 Installation Guide Rev106 3.4. Serial Console Ports The serial console port on the CM provides access to the boot-time control and configuration menu interface.
3. Installation RuggedCom® RuggedBackbone™ 27 RX5000 Installation Guide Rev106 3.5. Copper Ethernet Ports The RuggedBackbone™ RX5000 can be ordered with up to 96 10/100Base-TX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors.
3. Installation RuggedCom® RuggedBackbone™ 28 RX5000 Installation Guide Rev106 • Shielded/screened cabling can optionally be used. The cable shield should be grounded at one single point to avoid the generation of ground loops.
4. Technical Specifications RuggedCom® RuggedBackbone™ 29 RX5000 Installation Guide Rev106 4. Technical Specifications 4.1. Power Supply Specifications Input Range Power Supply Type Min Max Internal Fuse Rating Max. Power Consumption a HI (125/250 VDC) b 88 VDC 300 VDC 6.
4. Technical Specifications RuggedCom® RuggedBackbone™ 30 RX5000 Installation Guide Rev106 4.4. Fiber Ethernet Port Specifications The following sections detail fiber optic specifications of ports that can be ordered with the modules on a RuggedBackbone™ RX5000.
4. Technical Specifications RuggedCom® RuggedBackbone™ 31 RX5000 Installation Guide Rev106 4.5. Operating Environment Parameter Range Comments Ambient Operating Temperature -40 to 85°C Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure.
5. EMI And Environmental Type Tests RuggedCom® RuggedBackbone™ 32 RX5000 Installation Guide Rev106 5. EMI And Environmental Type Tests Test Description Test Levels Severity Levels Enclosure Contact +/- 8 kV 4 IEC 61000-4-2 ESD Enclosure Air +/- 15 kV 4 IEC 61000-4-3 Radiated RFI Enclosure Ports 20 V/m Note a Signal ports +/- 4kV @ 2.
5. EMI And Environmental Type Tests RuggedCom® RuggedBackbone™ 33 RX5000 Installation Guide Rev106 Test Description Test Levels Enclosure Contact +/-2kV, +/-4kV, +/- 8kV IEEE C37.90.3 ESD Enclosure Air +/-4kV, +/-8kV, +/-15kV IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m Signal ports +/- 4kV @ 2.
6. Agency Approvals RuggedCom® RuggedBackbone™ 34 RX5000 Installation Guide Rev106 6. Agency Approvals Agency Standards Comments Canada (cTUVus) CAN/CSA C22.
7. Warranty RuggedCom® RuggedBackbone™ 35 RX5000 Installation Guide Rev106 7. Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
An important point after buying a device RuggedCom RX5000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought RuggedCom RX5000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data RuggedCom RX5000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, RuggedCom RX5000 you will learn all the available features of the product, as well as information on its operation. The information that you get RuggedCom RX5000 will certainly help you make a decision on the purchase.
If you already are a holder of RuggedCom RX5000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime RuggedCom RX5000.
However, one of the most important roles played by the user manual is to help in solving problems with RuggedCom RX5000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device RuggedCom RX5000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center