Instruction/ maintenance manual of the product RUGGEDBACKBONE RX5000 RuggedCom
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RuggedBackbone™ RX5000 Hardware Installation Guide Revision 107 - November 22, 2011 www.RuggedCom.com.
RuggedBackbone™ RX5000 RuggedBackbone™ RX5000: Hardware Installation Guide Copyright © 2011 RuggedCom Inc. All Rights Reserved Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted.
RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 3 RX5000 Installation Guide Rev 107 Table of Contents FCC Statement And Cautions ......................................................................................................... 6 1. Product Overview .
RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 4 RX5000 Installation Guide Rev 107 List of Figures 2.1. Chassis Slot Assignment .......................................................................................................... 9 2.2. Control Module .
RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 5 RX5000 Installation Guide Rev 107 List of Tables 2.1. RX5000 Chassis Slots .............................................................................................................. 9 3.1. RX5000 Power Connector Pinout .
FCC Statement And Cautions RuggedCom® RuggedBackbone™ 6 RX5000 Installation Guide Rev 107 FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules.
1. Product Overview RuggedCom® RuggedBackbone™ 7 RX5000 Installation Guide Rev 107 1. Product Overview 1.1. Functional Overview The RuggedBackbone™ RX5000 is a high-port density routing and switching platform, designed to operate in harsh environments.
1. Product Overview RuggedCom® RuggedBackbone™ 8 RX5000 Installation Guide Rev 107 • -40°C to +85°C operating temperature (no fans within RuggedBackbone™ chassis or modules) • Conformal coa.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 9 RX5000 Installation Guide Rev 107 2. RuggedBackbone™ Modules The RX5000 chassis features ten slots, each designed to accommodate a particular module. Figure 2.1, “Chassis Slot Assignment” shows the front panel view of the RX5000.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 10 RX5000 Installation Guide Rev 107 2.2. Control Module The Control Module (CM) is the central processing unit of the RuggedBackbone™ chassis. The ROX™ operating system running on the CM controls and coordinates the functions of all modules installed in the system.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 11 RX5000 Installation Guide Rev 107 • Serial Console: Section 3.4, “Serial Console Ports” • Management Ethernet Interface: Section 3.5, “Copper Ethernet Ports” • Critical Alarm (Failsafe) Relay Interface: Section 3.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 12 RX5000 Installation Guide Rev 107 2.4. Line Modules The RuggedBackbone™ RX5000 may be configured with up to six Line Modules. Line Modules are installed in slots LM1 through LM6, as shown in Figure 2.
2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 13 RX5000 Installation Guide Rev 107 2.5. Power Module The RuggedBackbone™ RX5000 can be equipped with one or two Power Modules (PM). Not only do two power supplies provide redundancy, but the RX5000 is also able to balance the load it places on each one.
3. Installation RuggedCom® RuggedBackbone™ 14 RX5000 Installation Guide Rev 107 3. Installation 3.1. Mounting The RuggedBackbone™ RX5000 has been designed to provide the greatest possible flexibility in display configuration and mounting. Hardware is provided to adapt the chassis for mounting to a panel or to a standard 19" rack.
3. Installation RuggedCom® RuggedBackbone™ 15 RX5000 Installation Guide Rev 107 3.1.1.1. Rack Front Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb.
3. Installation RuggedCom® RuggedBackbone™ 16 RX5000 Installation Guide Rev 107 Figure 3.4. Rack Front Mount - Top View.
3. Installation RuggedCom® RuggedBackbone™ 17 RX5000 Installation Guide Rev 107 3.1.1.2. Rack Front Mounting with Front-Mounted Power Supplies Figure 3.
3. Installation RuggedCom® RuggedBackbone™ 18 RX5000 Installation Guide Rev 107 Figure 3.7. Rack Front Mount with Front-Mount Power Supplies - Top View.
3. Installation RuggedCom® RuggedBackbone™ 19 RX5000 Installation Guide Rev 107 3.1.1.3. Rack Rear Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb.
3. Installation RuggedCom® RuggedBackbone™ 20 RX5000 Installation Guide Rev 107 Figure 3.10. Rack Rear Mount - Top View.
3. Installation RuggedCom® RuggedBackbone™ 21 RX5000 Installation Guide Rev 107 3.1.2. Panel Mounting Figure 3.11. Panel Mount - Side View The RX5000 can be fastened to panel mount brackets in one of the two positions shown above.
3. Installation RuggedCom® RuggedBackbone™ 22 RX5000 Installation Guide Rev 107 3.2. Power Supply Wiring and Grounding The RuggedBackbone™ RX5000 can be ordered with dual redundant power supplies, in positions PM1 and PM2 (see Figure 2.1, “Chassis Slot Assignment” ).
3. Installation RuggedCom® RuggedBackbone™ 23 RX5000 Installation Guide Rev 107 3.2.2. AC Power Supply Wiring Figure 3.14. AC Power Schematic – Integrated Earth Connection If the ground terminal on the Figure 3.
3. Installation RuggedCom® RuggedBackbone™ 24 RX5000 Installation Guide Rev 107 3.3. Critical Alarm Relay The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone™ RX5000. The contacts are energized upon power-up of the unit and remain energized unless a critical alarm condition is detected.
3. Installation RuggedCom® RuggedBackbone™ 25 RX5000 Installation Guide Rev 107 3.5. Copper Ethernet Ports The RuggedBackbone™ RX5000 can be ordered with up to 96 10/100Base-TX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors.
3. Installation RuggedCom® RuggedBackbone™ 26 RX5000 Installation Guide Rev 107 • Optionally, shielded/screened cabling can be used. The cable shield should be grounded at one single point to avoid the generation of ground loops.
4. Technical Specifications RuggedCom® RuggedBackbone™ 27 RX5000 Installation Guide Rev 107 4. Technical Specifications 4.1. Power Supply Specifications Input Range Power Supply Type Min Max Internal Fuse Rating Max. Power Consumption a HI (125/250 VDC) b 88 VDC 300 VDC 6.
4. Technical Specifications RuggedCom® RuggedBackbone™ 28 RX5000 Installation Guide Rev 107 4.4. Fiber Ethernet Port Specifications The following sections detail fiber optic specifications of ports that can be ordered with the modules on a RuggedBackbone™ RX5000.
4. Technical Specifications RuggedCom® RuggedBackbone™ 29 RX5000 Installation Guide Rev 107 4.5. Operating Environment Parameter Range Comments Ambient Operating Temperature -40 to 85°C Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure.
5. EMI And Environmental Type Tests RuggedCom® RuggedBackbone™ 30 RX5000 Installation Guide Rev 107 5. EMI And Environmental Type Tests Test Description Test Levels Severity Levels Enclosure Contact +/- 8 kV 4 IEC 61000-4-2 ESD Enclosure Air +/- 15 kV 4 IEC 61000-4-3 Radiated RFI Enclosure Ports 20 V/m Note a Signal ports +/- 4kV @ 2.
5. EMI And Environmental Type Tests RuggedCom® RuggedBackbone™ 31 RX5000 Installation Guide Rev 107 Test Description Test Levels Enclosure Contact +/-2kV, +/-4kV, +/- 8kV IEEE C37.90.3 ESD Enclosure Air +/-4kV, +/-8kV, +/-15kV IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m Signal ports +/- 4kV @ 2.
6. Agency Approvals RuggedCom® RuggedBackbone™ 32 RX5000 Installation Guide Rev 107 6. Agency Approvals Agency Standards Comments Canada (cTUVus) CAN/CSA C22.
7. Warranty RuggedCom® RuggedBackbone™ 33 RX5000 Installation Guide Rev 107 7. Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
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