Instruction/ maintenance manual of the product POP-ECA/PGP-ECA 015 to 0100 Roberts Gorden
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W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windo ws. 2. DO NO T try to light an y appliance. 3. DO NO T use electrical s witches. 4. DO NO T use any t elephone in your b uilding. 5. Leav e the build ing. 6. Immediatel y call your local gas supplier af ter leaving the b uilding.
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© 200 8 Ro b er ts-Gordon LLC All rights reser v ed. N o par t of this w ork co v er ed b y the copyrights herein ma y b e repr od u ced or copied in any f or m or b y any means - gr aphic, electr on.
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TABLE OF FIGURES F igur e 1: In stalla tion Cle arance s and Cl earanc es to Co mbu stibles ..................... ............ ................ ............ 4 F igur e 2: T ypica l Insta llation of a Gas Fi red C abine t Heat er ... 1 1 F igur e 3: T ypica l Insta llatio n of a Oil -F ired Cabinet Heater .
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1 P roduct Appro val ROBER TS GORDO N ® appliances ha v e b een tested and CE certified as c omplying w ith the essential re qu irements of the Gas Appliance Directi v e , the Lo w V oltage Dir ecti .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 2 SECTION 1: HEATER SAFETY Y our Saf ety Is Impor tant t o Us! This s ymbol is used thr oughout the manual to notify you of possi ble fir e, electrical or burn hazar ds.
SECTION 3: C RITI C AL C ONSIDER ATIONS 3 SECTION 3: CRITICAL CONSI DERATIONS 3.1 Basic Inf ormation C abinet heat ers ar e supplied with b ur ners suit able f or on/of f operation as st andar d. As an option, oil - fi red b ur ners ar e av ailab le wi th t wo-stag e operation and g as-fir ed burners are av ailable w ith full modulation.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 4 F i gure 1: Installation Cl earanc es and Clear ances to Combust ibles W ARNING F ire Hazar d Some objects will catch f ire or explode when placed close t o heater .
SECTION 4: S PECIFICATIONS 5 SECTION 4: SPECIF ICATIONS 4.1 PGP & POP Int ernal Heat ers Dimension Data - PGP & POP Inter nal Heater s NO TES: Horizonta l cabine t heat ers ar e designed t o lie on t heir lef t side as stand ar d. F or vertical models , add 54 mm (2 i n) to the right side of the cabin et f or the f an/limit thermostat.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 6 4.2 PGP & POP Ext ernal Heat ers Dimension Data - PGP & POP Exter nal Heater s NO TE: *For M odels 06 0-0 1 00, the cir cular f lue spigot is at the front of the heate r, wi th the r ectangular a ir outlet s pigot at the r e ar.
SECTION 4: S PECIFICATIONS 7 4.3 Ai r Outlet and Flue Arr angements 4.3.1 V er tical and Hor izonta l Heat ers - F r ee Blo w ing (t op view) NO TE: Models 0 15-02 0 are f it ted w ith 229 mm (9") diamet er dischar ge heads as st andard . Models 030-0 1 00 ar e fit t ed w ith 356 mm (1 4") diame te r dischar ge heads as stand ar d.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 8 4.4 Gener al T echnical Data T able (all models) Appliance C ategor y II 2H/L 3B/ P NO TE: *Model s 40 & 50 are av ai lable with 230 V 1 Ø elec tric al supp ly as an extra cost opti on.
SECTION 4: S PECIFICATIONS 9 4.6 T echni cal Data - Ecof lam Modulating Bur ners (al l models - bur ner refer ence "H") NO TE: The a ir setting is a guide onl y . Th e final setting is sub ject to combustion testing. When setting the minimum fir ing rate, a check must be ma de follo wing the s et ting of the burn er combustion.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 10 4.7 T echnical Data - Ecof lam Oil-F ired Bur ners (b urner r eference " G") NO TE: F or adjustment of head set ti ng , see Ecofla m Instructions .
SECTION 5: H EATER I NSTALLATION 11 SECTION 5: HEATER INSTALLATION 5.1 Gener al Heat ers ar e designed f or floor standing v er tical inst allatio n. Special v ersions suppl ied w ith st eel channels t o suppor t the hea te r ar e a vailab le and ma y be mounted ho rizontally .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 12 F i gure 3: T ypical Instal lation of a Oil-F ired Cabinet Heat er 1 m Minimum Roof Flues up to 200 mm dia. are fit ted w ith Bird Screens , ov er 200 mm with a Rain C ap.
SECTION 6: F LUE I NSTALLATION 13 SECTION 6: FLUE INSTALLATION 6.1 Flue Instal lation Flues must be cor rect ly sized f or the model. See P age 5, Section 4. 1 . Flues should be assemb led as on P age 1 3, F i gure 4 and F igure 5 and P age 1 4, F igur e 6 thr ough P age 1 4, F igure 9 .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 14 F i gure 6: Gu y Wir e F i gure 7: Soc ket Dir ection Fi gur e 8: Flue and Roof Detai l Fi gur e 9: .
SECTION 7: A IR S UPPLY 15 SECTION 7: AIR SUPPLY 7 .1 Air Supply It is impor tant t o ensure adequat e air supply at all times f or both combust ion and heating requi rement s in accor dance with BS 6230 for UK ins tallati ons and the lat est re visions of appli cab le stan dards and l ocal and natio nal codes.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 16 SECTION 8: F UEL PIPING It is impor tant that the gas supply pipe and the electrical co nnections do not support any of the heat er’ s weight. A ga s meter i s connect ed to the service pipe by the Gas Supply Compan y .
SECTION 8: F UEL P IPING 17 8.2 F uel Oil Supply 8.2.1 F uel St orage T ank The fuel st orage tank should be locat ed outside the bu ilding as cl ose as possib le to the h eater .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 18 F igure 1 2: Pr essurised S yst em Install ation - Duple x S ys tem Check V al v e Check V al v e Relief V al v e P ress u re Ga u ge Check V al v e Stop V al v e Stop V al v e Stop V al v e B u rner N o.
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 19 SECTION 9: W IRING AND ELECTRICAL INF ORMATION 9.1 Electr ical Supply A 230 V 50 Hz 1 Ø supply is requi r ed f or all heat er Models 0 1 5 to 030 connect ed to the he ater terminals L1, N and Ear th.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 20 2. The contr ol will then adj ust the b ur ner input continuou sly to at t empt t o maintain t he temper atur e set on the cont rol .
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 21 9.4 CCH W iring Dia gram Oil Models 1 5-30 (f loor standin g) N ote: R emote f an control carries f u ll load of fan mot or 7 amp ind u cti v e Red .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 22 9.5 CCH W iring Dia gram Gas Models 1 5-30 (horiz ontal mounting) Red 1 2 3 4 N 10 A MAI N TERMI N A.
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 23 9.6 CCH W iring Dia gram Oil Models 1 5-30 (horiz ontal mounting) Red 1 2 3 4 N 10 A MAI N TERMI N ALS I N CO N TROL P A N EL Bl u e Bl u e Bl u e L.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 24 9.7 CCH W iring Dia gram Gas Models 40-5 0 (f loor standing ) Red 1 2 3 4 N 10 A MAI N FA N M OTO R .
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 25 9.8 CCH W iring Dia gram Oil Models 40-50 (fl oor standing) Red 1 2 3 4 N 10 A MAI N FA N M OTO R MAI N TERMI N ALS I N CO N TROL P A N EL Red Grey .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 26 9.9 CCH W iring Dia gram Gas Models 40-5 0 (horiz ontal mounting) Red 1 2 3 4 10 A FA N LIMIT FA N /.
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 27 9.1 0 CCH W iring Dia gr am Oil Models 40-50 (hor izontal mounting) NO TE: An y of the original w ir e supplied w ith the heat er must be r eplaced with w ir ing mat erial havi ng a t emperatur e rat ing of at l east 1 05°C and 600 V .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 28 9.1 1 CCH Wiring Dia gr am Gas Models 60-1 0 0 (f loor standing) 1 2 3 10 A TIME/TEMPERA TURE CO N T.
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 29 9.1 2 CCH W iring Dia gram Oil Models 60- 1 0 0 (floor stan ding) 1 2 3 10 A TIME/TEMPERA TURE CO N TROL S FA N CO N TROL L 1 FA N LIMIT FA N / LIMI.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 30 9.1 3 CCH Wir ing Diagr am Gas Models 60-1 0 0 (hori zontal mounting) 1 2 3 4 10 A Bl u e FA N LIMIT.
SECTION 9: W IRING AN D E LECTRICAL I NFORMATION 31 9.1 4 CCH W iring Dia gram Oil Models 60- 1 0 0 (horizont al mounting) 1 2 3 4 10 A Bl u e FA N LIMIT FA N / LIMIT ST A T 7 8 2 7 R1 COIL 240 v 3 1 .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 32 9.1 5 Final Connect ions to Ecof lam HIGH/L O W or Modulating Burne rs (all models).
SECTION 1 0: C OMMISSIONING 33 SECTION 1 0: COMMISSIONING Inst allation , ser vice, commissioning and ann ual inspecti on of the heat er must be done b y a contr act or qualif ied in the insta l lation and service of ga s or oil-f ired heating equi pment.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 34 F i gure 1 3: Combination Ther mostat (all models) 1 0.2 Commissioning the Bur ner (gas heat ers) High/Lo w and modulating b ur ner s hav e additional specif ic r equir ements.
SECTION 1 0: C OMMISSIONING 35 3. Check g as flo w rate at g as met er . 1 0.3 Contr ol - Gas-F ired Heat ers F or High/Low and modulating bu r ner s, f ollo w the general sequence as described below and als o hav e e xtra functional sta ges relat ed to ai r damper positi ons.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 36 F i gure 1 5: Mot or Starter (models 040 -1 0 0 and Thermal O ver load (models 060 - 1 0 0) F i gure.
SECTION 1 0: C OMMISSIONING 37 F i gure 1 7: Dungs Gas V alv e 1 0.4 Gas V alves Dungs Combination Gas V alv e All model 0 1 5 - 030 gas-f ired b ur ners operat e as dir ect main f l ame ignition and h av e no separat e star t g as train .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 38 1 0.5.1 P ressur e Sw itch Set ting of the pr essure s witch must o nly be carr ied out as par t of a complete commission which i nclude s combusti on t esting.
SECTION 1 0: C OMMISSIONING 39 1 0.7 .2 Sequence of Oper ation The operati ng sequence is as f ollows: W ith the e xternal control s on and calling f or heat, the bu r ner fan and elect ric ignition wi ll s witch on.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 40 SECTION 1 1: USER INSTRUCTIONS 1 1 .1 User Instr uctions The COMBA T ® Cabinet heat ers ar e fully automatic and oper at e fr om the e xt er nal cont rol s fi t ted on sit e.
SECTION 1 1: U SER I NSTRUCTIONS 41 1 1 .2.2 Bur ner Lock out Reset But ton The r ed w arning light b uilt int o the b urner contr ol bo x will illuminat e when the control has gone t o loc k out. This ma y be caused by f lame f ailur e. W ait one minu te then pr ess the reset b ut ton.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 42 W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windows. 2. DO NO T try to light any appliance. 3. DO NO T use electrical sw itches. 4. DO NO T use any telephone in your b uilding.
SECTION 1 2: S ERVICING 43 SECTION 1 2: SERVICING 1 2.1 Servicing Instruct ions Af ter commis sioning , the heater w ill r equir e maint enance t o be ca rried out annua lly . If t he heat er is used in a dir ty or dust y area, mor e frequent maint enance ma y be necessar y .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 44 SECTION 1 3: CON VER SION BETWEEN FUELS 1 3.1 General All COM BA T ® Cabi net heat ers ma y be operat ed on fuel oil , natur al g as or pr opane g as, depending on which b ur ner type has been fit ted.
SECTION 1 4: T ROUBLESHOOTING 45 SECTION 1 4: T ROUBLESHOOTING 1 4.1 General W ARNING Explosion Hazard Installation must be done by a registered installer / contractor q ualified in the installation and service of gas - fired heating e q uipment or your gas supplier.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 46 1 4.2 T r oubleshooting f or Oil Bur ners (see man ufact ure’ s instr uctions) Heater Operating TROUBLESHOO T ENDS. If pro b lems persist, cont act ROBER TS GORDO N ® at T el: +44 (0)1 21 506 7709 www .
SECTION 1 4: T ROUBLESHOOTING 47 1 4.3 T r oubleshooting f or Gas Burner s (see manufact urer’ s instructi ons) Heater Operating TROUBLESHOO T ENDS. If pro b lems persist, cont act ROBER TS GORDO N ® at T el: +44 (0)1 21 506 7709 www .rg-inc.com N o Check main g as v al v es and w iring.
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 48 1 4.4 T roub leshooting f or Flame Supervision S yst em Heater Operating TROUBLESHOO T ENDS. If pro b lems persist, cont act ROBER TS GORDO N ® at T el: +44 (0)1 21 506 7709 www .
1 4.5 T roub leshooting f or Solenoi d V alv es Cir cuit 1 4.6 T roub l eshooting f or Main F an Cir cuit (1 Ø) Fa u lt lies else w here . In v estigate and corr ect. V al v e f a u lty . Replace w ith corr ect type. Ye s N o Is there an electrical s u pply to the v al v e t erminals? V al v e f a u lty .
1 4.7 T roub leshooting f or Main F an (3 Ø) Motor r u nning. TROUBLESHOO T ENDS. If pro b lems persist, cont act ROBER TS GORDO N ® at T el: +44 (0)1 21 506 7709 www .rg-inc.com N o Thermal o v erload in motor is fa u lty . Replace complet e f an u nit.
SE CTI ON 1 5: R EMOV AL AND R EPLA CEME NT P AR TS 51 SECTION 1 5: REMO V AL AND REPLACEMENT PA R T S See warnings and not es on P age 43, Section 12 bef ore r emoving or r eplacing parts. 1 5.1 Burner Components T o remo ve the b ur ner fr om the heat er : 1 .
COMBA T ® C ABINET H EATERS I NSTALLAT ION , C OMMIS SIONING , O PERATION AND S ER VICE M ANUAL 52 5. Check the cor rect rot ation of the f an as on P age 33, Section 1 0.1 .5 . NO TE: The dir ect drive f an unit motor can on ly be r eplaced as a complet e f an/mot or assemb ly .
SECTION 1 6: P AR T S L IST 53 SECTION 1 6: P AR TS LIST The f ollow ing ite ms are re comm ended as sp ares which ma y be r equir ed during routi ne service and r eplacement of the air heat er .
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W ARNING © 2007 Roberts-Gordon, LLC www .r g -inc.com Print ed in U.S .A. P/ N 91 040095 At tach this infor mation to the wall near the R OBERTS GORDON ® heater Read the Installation, Commissionin g , Operation and Service Manual thor ou g hly bef ore installation, operation or service.
An important point after buying a device Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 you will learn all the available features of the product, as well as information on its operation. The information that you get Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 will certainly help you make a decision on the purchase.
If you already are a holder of Roberts Gorden POP-ECA/PGP-ECA 015 to 0100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Roberts Gorden POP-ECA/PGP-ECA 015 to 0100.
However, one of the most important roles played by the user manual is to help in solving problems with Roberts Gorden POP-ECA/PGP-ECA 015 to 0100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
