Instruction/ maintenance manual of the product 565 Redball Electrical
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P ar ts and Oper a tor’ s Manual 565 T r ailer Spr ay er.
3-07 TO THE OWNER Congratulations on your selection of a Redball ® Model 565 T railer S prayer . Redball ® S prayers have earned a reputation of providing a durable sprayer throughout the U.S. and Canada. Redball ® S prayers have been designed to provide many years of profitable and dependable service.
3-07 T ABLE OF CONTENTS Safety Instructions Section A Safety First 1 Safety Instructions for Operation 2 Safety Decal Placement 5 Operation Instructions Section B Inspect Unit 1 System Overview 1 Hitc.
3-07 T ABLE OF CONTENTS Connection & S tartup Section C Connection 1 Hitch 1 Visual Inspection 2 Axles 2 Fixed Row Crop Width Axles 2 T ire Weight Capacities 3 Hydraulics 5 Hydraulically Driven Pu.
3-07 565 T railer Sprayer - Safety Instructions Section A.
3-07 565 T railer Sprayer - Safety Instructions Section A Safety First Accidents can be prevented by recognizing the causes or hazards before an accident occurs.
3-07 Safety Instructions for Operation 1. DO NOT ALLOW ANYONE T O OPERA TE THIS REDBALL SPRA YER UNTIL HE OR SHE HAS READ THIS MANUAL AND IS COMPLETEL Y F AMILIAR WITH ALL SAFETY AND OPERA- TION PROCEDURES. 2. If any safety devise on the sprayer itself is not functioning properly , DO NOT use the sprayer .
3-07 4. People who are allergic to any of the chemicals used must never be allowed in or near the sprayer . 5. Always p ark the sprayer on a level surface, and lock the tractor brakes,or block the tires, before making adjustments or rep airs. 6. Before operating this equipment, thoroughly inspect the unit to insure it is in good working order .
3-07 565 T railer Sprayer - Safety Instructions Section A 4 Section A 1 1. Do not replace components or p arts with those other than genuine Redball ® Factory Service Parts. T o do so may reduce the effectiveness of safety features or decrease the accuracy of the unit.
3-07 SAFETY DECALS ON A REDBALL ® 565 TRAILER SPRA YER 565 T railer Sprayer - Safety Instructions Section A 5 Section A 1 7 5 4 3 8 6 P/N 004773 P/N 004774 P/N 004776 P/N 004772 P/N 004775 P/N 300000.
3-07 565 T railer Sprayer - Safety Instructions Section A SAFETY DECAL PLACEMENT 6 Section A Ref-016805B.
3-07 SAFETY DECALS ON A REDBALL ® 565 TRAILER SPRA YER Boom Decals 565 T railer Sprayer - Safety Instructions Section A 7 Section A 1 P/N 002439 2 P/N 005499 3 4 5.
3-07 565 T railer Sprayer - Safety Instructions Section A SAFETY DECAL PLACEMENT 8 Section A 015890A.
565 T railer Sprayer - Safety Instructions Section A 9 Section A 2-07 NOTES:.
3-07.
3-07 565 T railer Sprayer - Operation Instructions Section B 1 Section B Inspect Unit System Overview The Redball ® Model 565 T railer S prayer could be com- prised of the following subsystems: • H.
3-07 Hitch V erify hitch is correctly attached to the tractor . See Section C for connection procedures. Main Product Liquid T ank & Steel Saddle A polyethylene tank is supported by a structural steel saddle. The t ank is strapped in the saddle. S prayboom and Nozzle(s) The boom comes in one configuration with a boom size of 60’.
3-07 565 T railer Sprayer - Operation Instructions Section B Liquid Pumping & Plumbing The liquid system begins with a suction line supplying a centrifugal pump. This pump is powered via tractor hydraulics or PTO shaf t and provides flow to the sprayer .
3-07 565 T railer Sprayer - Operation Instructions Section B 4 Section B Centrifugal Pump Pump operation is very important. The following must be followed when operating a centrifugal pump. Proper pump operation will make your system operate with mini- mal maintenance and down time.
3-07 565 T railer Sprayer - Operation Instructions Section B PTO Driven Centrifugal Pump: Make sure your desired tractor speed turns the PTO shaf t at the correct speed.
3-07 Fill Solution T ank, Utilizing Optional Eductor: Load the solution tank using the optional eductor via the following steps: 1. Close all valves. 2. Remove solution quick fill cap & connect load hose. 3. Open solution quick fill valve and solution tank main valve.
3-07 565 T railer Sprayer - Operation Instructions Section B Fill Solution T ank, With T ank Agit ation: Loading of the solution tank, using t ank agitation, is accomplished via the following steps: 1. Close all valves. 2. Remove solution quick fill cap & connect load hose.
3-07 565 T railer Sprayer - Operation Instructions Section B 8 Section B Rinse Solution T ank Using the clean water rinse tank system (optional on 665), rinsing the solution tank with clean water is accomplished via the following steps: 1. Close all valves.
3-07 565 T railer Sprayer - Operation Instructions Section B 9 Section B Rinse Sprayboom Plumbing Using the clean water rinse tank system (optional on 665), rinse the sprayboom plumbing with clean water via the following steps: 1. Close all valves. 2.
3-07 Spraying S praying is accomplished via the following steps: 1. Close all valves. 2. Open the the solution tank main valve. 3. Setup control system. (Setup and operation of the control system is covered in the manual provided by the controller manufacturer .
3-07 Unload Three processes can be utilized for unloading of liquid remaining in the solution tank. Option A: S pray remaining liquid out the sprayboom plumbing. Option B: Remove Quick Fill Cap, open the solution quick fill valve and the solution tank valves and let remaining liquid drain via gravity from the solution tank.
3-07 Solution Spray Control System (Optional) See the controller manufacturer ’s manual for operation instructions. Light and Marking System The light system on the sprayer works with the tractor ’s light system. Amber lights flash in unison with the tractor amber flashing lights.
3-07 565 T railer Sprayer - Operation Instructions Section B 13 Section B NOTES:.
3-07 565 T railer Sprayer - Connection & S t artup Section C.
3-07 565 T railer Sprayer - Connection & S t artup Section C 1 Section C Connection Hitch Redball ® provides a clevis style hitch. Connect the sprayer to the tractor according to the tractor manufacturer ’s instruction via the clevis. Safety Chain Make certain that the safety chain is securely fastened to both the tractor and the sprayer .
3-07 V isual Inspection All steps of the inspection should be performed with the tractor engine turned off and the brakes correctly set, or the tires blocked.
3-07 3 Section C 565 T railer Sprayer - Connection & S t artup Section C T ire Weight Cap acities - 20 MPH 8.3 lb/gal (W ater) 750 845 10.0 lb/gal 708 701 12.
3-07 565 T railer Sprayer - Connection & S t artup Section C 4 Section C T ire Weight Cap acities - 8 MPH 8.3 lb/gal (W ater) 750 1000 10.0 lb/gal 750 1000 12.
3-07 Hydraulics T ractor Hydraulic System Pressure The hydraulic system on the Redball ® Model 565 T railer S prayer requires from the tractor's hydraulic system a pressure of at least 2200 PSI. A system pressure less than this may not provide the force necessary for boom functions or pump output.
3-07 565 T railer Sprayer - Connection & S t artup Section C 6 Section C Hydraulic SprayBoom Control In reference to the hydraulic control functions, the hydraulic hoses that connect to the tractor have been marked for your convenience to indicate what function a particular hose serves.
3-07 7 Section C 565 T railer Sprayer - Connection & S t artup Section C It has a set of hoses leading from the hydraulic valve bank to the tractor hydraulics connecting with a pair of hydraulic hoses with quick couplers.
3-07 565 T railer Sprayer - Connection & S t artup Section C 8 Section C Calibration of the radar or speed sensor is necessary to ensure accurate readings. Calibrate the speed sensor or radar according to the manufacturer ’s instructions or the instructions provided with the solution controller .
3-07 565 T railer Sprayer - Connection & S t artup Section C 9 Section C NOTES:.
3-07 565 T railer Sprayer - S torage Section D.
3-07 565 T railer Sprayer - S torage Section D 1 Section D S torage When storing the sprayer for longer periods of time, the following procedures must be followed to lessen the chance of rust and corrosion on the unit. It may be easier to perform functions 1 - 5 while the unit is connected to the tractor .
3-07 565 T railer Sprayer - S torage Section D S prayer W interization Proper winterization is an important step in extending the life of your sprayer investment and preparing it for opera- tion next season. The following step s are a guideline to assist in the winterization of your sprayer .
3-07 565 T railer Sprayer - S torage Section D 3. Begin the process of protecting the plumbing with the addition of RV antifreeze. a. Close all of the valves in the system, including the solution tank valve located between the tank and the pump. b. Add a minimum of 10 gallons of RV antifreeze to the rinse tank.
3-07 565 T railer Sprayer - S torage Section D c. One at a time, turn on each of the boom sections to allow the antifreeze solution to be pumped through the controls and the boom valves. Run enough solution that the antifreeze begins to spray out the boom sections.
3-07 565 T railer Sprayer - S torage Section D 5 Section D NOTES:.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 1 Section E Liquid T ank, Frame, and Plumbing 1. Check tank visually for obvious cut s, cracks, punctures or leaks that could contribute to tank failure. 2. Check fittings for broken part s, cracks or wear marks and potential leaks.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 2 Section E Hydraulics 1. Inspect cylinder shaft s for corrosion or damage. Repair or replace shaf t to avoid hydraulic leaks or cylinder failure. 2. Inspect hydraulic hoses.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 3 Section E Lubrication 1. Always lubricate the 565 T railer S prayer before bringing the machine to the field. 2. S top the tractor , set the parking brake and turn off the engine before performing maintenance or lubricating the machine.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 4 Section E Wheel Lug Nut T orque When receiving your sprayer or replacing a tire, follow these steps for ensuring proper lug-nut torque: 1. T ighten lug nuts to correct torque specifica- tions using a criss-cross pattern.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 5 Section E Bolt T orque Dat a The chart provided contains information concerning st an- dard hardware used on this machine. It is recommended that all fasteners be tightened to the torque values speci- fied.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 6 Section E SYMPT OM PROBABLE CAUSE CORRECTIVE ACTION Loss of hydraulic fluid Fittings and tubes leaking T ighten loose fittings and due to leakage replace worn hoses or cracked tubing.
3-07 565 T railer Sprayer - Maintenance, Service & T roubleshooting Section E 7 Section E NOTES:.
3-07 565 T railer Sprayer - Part s & Schematics Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Decal Placement 1 Section F Ref-016818B.
3-07 565 T railer Sprayer - Part s & Schematics Section F 2 Section F 1 007527 Decal; T ighten S traps 1 2 010879 Decal; V alve Chart 1 3 012293Y Decal; 565 Black/Y ellow 2 4 9030-0021 Decal; Blac.
3-07 565 T railer Sprayer - Part s & Schematics Section F 3 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F 4 Section F Description: Lighting and Marking Placement 1 001 186 Bracket; Light Mounting 2 2 004560 Lamp; T urn/T ail, Red 2 3 004561 Lam.
3-07 565 T railer Sprayer - Part s & Schematics Section F 5 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F 9 016660 Brace; Frame 2 10* AC313003 Rail; T ongue L.H. Weldment 1 1 1* AC313193 Hitch; Weldment - 750 1 12* AC313296 Frame Mount Weldment 1 13 AC313309 S tand Mount Weldment L.H. 1 14 AC313310 S tand Mount Weldment R.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: 565 T ank & Sprayer Front Assembly T ank/Handrail/Ladder 7 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: 565 T ank & Sprayer Front Assembly T ank/Handrail/Ladder 6 AC217944 Weldment; Ladder Mount 1 7* 016062 Weldment; Cradle 5.
3-07 565 T railer Sprayer - Part s & Schematics Section F 9 Section F Description: V ertical Mast Assembly Ref-016752C.
3-07 565 T railer Sprayer - Part s & Schematics Section F 10 Section F 1 016346 W eldment; Mast T ube Front 2 2 AC313308 Channel Upper Support 1 3 AC313384 Lower Lift Weldment 1 4 AC217453 Plate Side 4 5 AC313298 Tube Slider 2 6 BH-050-350-5 Bolt, 1/2” x 3 1/2” Hex.
3-07 565 T railer Sprayer - Part s & Schematics Section F 11 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F 12 Section F Description: 60 Ft. Boom Carriage & Suspension 1 014896 Weldment; Boom Carriage 1 2 014906 Bushing; 1.06 OD S tepped x .650 ID 2 3 014908 Flat; .375 x 2.00 x 5.25 w/holes 4 4 01491 1 S pring; 5.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Center Boom Assembly 13 Section F Ref-016395A.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Center Boom Assembly 14 Section F 1 014855 Weldment; Boom Center 1 2 014871 Weldment; Pin 10.125 w/Threads 2 3 014937 Slide; UHMW .625 x 1.75 x 1 1.00 w/HOLS 4 4 014947 Weldment; Wing Tilt Adj Rod 2 5 014951 Round, CR; .
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Pivot to Primary 15 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Pivot to Primary 16 Section F 1* 014880 W eldment; Boom Pivot LH 1 2* 015000 W eldment; Boom Primary LH 150” 1 3 014878 Weldment; Boom Pivot RH 1 4 014909 Turnbuckle, Closed Body , 5/8” 4 5 014910 CYL; U-60 Boom Fold (1.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Secondary Boom Fold 17 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Secondary Boom Fold 18 Section F 1* 015000 Weldment; Boom Primary LH 150” 1 2 008053 Connecting Link; #50 4 3 014933 Assembly; Cable 191” with LRG S pring 2 4 014934 Assembly; Cable 1 14” with SM S pring 2 5 014964 Urethane, Bumper; 2.
3-07 19 Section F 565 T railer Sprayer - Part s & Schematics Section F Description: Breakaway Assembly.
3-07 20 Section F 565 T railer Sprayer - Part s & Schematics Section F Description: Breakaway Assembly 1* 014917 Weldment; Boom Section, LH 51” 1 2 014958 Weldment; Breakaway 98” 2 3 014980 We.
3-07 565 T railer Sprayer - Part s & Schematics Section F 21 Section F Description: 565 Hydraulic Breakdown.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Hydraulic Multiplier V alve Breakdown 22 Section F Ref-005487A 1 270-058 Block M10937-1 1510/BP 1 2 272-019 Coupling Fasse IS.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: V ertical Mast Cylinder 23 Section F Ref-006421A.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: V ertical Mast Cylinder 24 Section F 1 T A-02053 T ube Assembly 1 2 RA-01 163 Rod 1 3 PI-00002 Piston 1 4 HE-00040 Head 1 5 P.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Ace Hydraulic Pump 25 Section F Ref-012419A.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Ace Hydraulic Pump 26 Section F 1 #4JM Clamp; 1/4 x 5/16 S tainless 2 2 004627 Hyd Hose; 1/2 x 68” MORBX1/2MPT 2 3 150G Gasket; For 2” Flanged V alve 4 4 3A1814 Hosebarb; 1/8 x 1/4, Poly 1 5 8010-15P Hyd Quick Coupler; Univ .
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: 565 St andard Plumbing 27 Section F Ref-009390C.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: 565 St andard Plumbing 28 Section F 7 3371-0028 Jet Agitator; High Capacity 2 8 600432 Hose; 2” Enforcer , Fertilizer Solution 9 BU038-375-500-2 U-Bolt; 3/8 x 3 3/4 x 5 Gr .
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: 565 Rinse T ank Kit For Hydraulic Pump 29 Section F.
* S pecify Color + Not Shown 3-07 565 T railer Sprayer - Part s & Schematics Section F Description: 565 Rinse T ank Kit For Hydraulic Pump 30 Section F 7 008956 Weldment; Rinse S tand L.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: W et Boom Plumbing; 3 Section 31 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: W et Boom Plumbing; 3 Section 32 Section F 1 #12J Clamp, 3/4” Hose Worm Screw 14 2 #16J Clamp; 1” x 1/2 S tainless 5 3 #2.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Raven Controls 33 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Raven Controls 34 Section F 1 #24J Clamp, 1 1/2” Hose Worm Screw 2 2 003667 Plate; Gauge Mount 1 3 006367 Cable; Flow , 12.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Banjo and Strainer Mount; Outer 35 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Banjo and Strainer Mount; Outer 36 Section F 1 016023 Plate; Ball V alve & S trainer Mount 1 2 BH-031-450-5 Bolt; 5/16 x .
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Banjo & Strainer Mount; Center 37 Section F 016978A.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: Banjo & Strainer Mount; Center 38 Section F 1 016023 Plate; Ball V alve & S trainer Mount 1 2 BH-031-450-5 Bolt; 5/16.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: T eeJet 744 w/ T eeJet V alves w/Flanged Fittings 39 Section F 016014B.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: T eeJet 744 w/ T eeJet V alves w/Flanged Fittings 40 Section F 1 #16J Clamp; 1” x 1/2” S tainless 3 2 01 1612 Hose; 1” 150# Black Rubber 3 150G Gasket; for 2” Flanged V alve 5 4 21720-15 Cable Assembly; 15’ Ext.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: T eeJet & Strainer Mount; Outer 41 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: T eeJet & Strainer Mount; Outer 42 Section F 1 016023 Plate; Ball V alve & S trainer Mount 1 2 016790 V alve; 1” Elec.
3-07 565 T railer Sprayer - Part s & Schematics Section F Description: T eeJet & Strainer Mount; Center 43 Section F 016977A.
3-07 1 016023 Plate; Ball V alve & S trainer Mount 1 2 016790 V alve; 1” Elec. T eeJet w/Packard 1 3 BH-031-450-5 Bolt; 5/16 x 4 1/2” Grade 5 2 4 CPC-075 Clamp; Cobra Poly Pipe 1 5 FC100 Coupl.
3-07 565 T railer Sprayer - Part s & Schematics Section F 45 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F 46 Section F 1 016201 Weldment; Safety T ank Mount, 565 1 2 6000-30Y T ank; 9 Gal. Rinse T ank, Y ellow 1 3 0009-UY T ank; 9 Gal. T ank, Molded (Y ellow) 1 4 R W01 Rivet W asher , 3/8 OD x 3/16 ID 4 5 000016 Cover , 9 Gal.
3-07 565 T railer Sprayer - Part s & Schematics Section F 47 Section F Description: Sprayer Eductor Ref-013505B.
3-07 565 T railer Sprayer - Part s & Schematics Section F 48 Section F Description: Sprayer Eductor 1 013487 Eductor , Hypro Clean Load 1 2 V -150 V alve, 1 1/2 Bolt, FNPT 1 3 HB-150-90 Hose Barb,.
3-07 565 T railer Sprayer - Part s & Schematics Section F 49 Section F.
3-07 565 T railer Sprayer - Part s & Schematics Section F 50 Section F Description: Manual Fence Row Nozzle Assembly 1 #12J Clamp, 3/4” Hose Worm Screw 2 2 000612 Hose; 3/8” 150# EPDM(Not Show.
3-07 565 T railer Sprayer - Part s & Schematics Section F 51 Section F Description: Raven Proximity Sensor 1 010439 Weldment; Axle Mount 1 2 010442 Rod; Adjustment 1 3 010443 Weldment; Sensor Mount 1 4 171-C Screw; TEK 410HSS Cad Plated 2 5 063-0159-982 Sensor; Gear T ooth S peed 1 6 1 15-0159-018 Cable; S peed Sensor 24’ Ext.
3-07 565 T railer Sprayer - W arranty Section G.
3-07 565 T railer Sprayer - W arranty Section G 1 Section G Hitch/Drawbar T ubes (Front of Sprayer) Model and Serial Number Plate The following page cont ains a space for you to record the information about your sprayer found on this plate. Please record this information here for future reference.
3-07 565 T railer Sprayer - W arranty Section G 2 Section G NEW PRODUCT W ARRANTY Redball, LLC warrants each new Redball ® product to be free under normal use and service from defects in workmanship and materials for a period of one (1) year from the date of first use.
L-27039 3/07 would like to thank you for purchasing this Redball ® 565 T railer S prayer . We are proud of our quality and believe this product will exceed your expectations! For More Information Con.
3-07 T o Our V alued Redball Customer: I would like to take this opportunity to personally thank you for your recent Redball ® purchase. In an effort to serve you better , please take a moment to warranty register your new Redball ® product.
3-07 Place S tamp Here Redball, LLC 140 30th Ave SE PO Box 159 Benson, MN 56215 W ARRANTY INFORMA TION.
An important point after buying a device Redball Electrical 565 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Redball Electrical 565 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Redball Electrical 565 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Redball Electrical 565 you will learn all the available features of the product, as well as information on its operation. The information that you get Redball Electrical 565 will certainly help you make a decision on the purchase.
If you already are a holder of Redball Electrical 565, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Redball Electrical 565.
However, one of the most important roles played by the user manual is to help in solving problems with Redball Electrical 565. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Redball Electrical 565 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
