Instruction/ maintenance manual of the product SAPPHIRE-D-MBK Quadra-Fire
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R SAPPHIRE GAS ST OVE DIRECT VENT ROOM HEA TER Owner ’ s Manual Installation and Operation Model: SAPPHIRE-MBK SAPPHIRE-D-MBK SAPPHIRE-D-PMH SAPPHIRE-D-CSB • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
2 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance.
3 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury .
4 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes".
5 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
6 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations.
7 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale.
8 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 4 T ermination Locations A. V ent T ermination Minimum Clearances Figure 4.2 Staggered T ermination Caps Figure 4.1 T ermination Clearances Figure 4.3 speci fi es minimum vent heights for various pitched roofs.
9 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 12 inches .
10 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only follow.
11 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 INDIVIDUAL INST ALLA TIONS MA Y V ARY . Percentage closed based on full range of the fl ue restric- tor travel. D. How to Use the V ent Graph 1. Measure the distance from the top of appliance to the center of the 90° elbow .
12 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 F . Horizontal T ermination 45° Elbow 3 in. (76mm) Clearance from appliance corner to combustible wall 3 in.
13 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.
14 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly .
15 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 V ertical T ermination Cap Storm Collar Flashing Firestop Pipe Length Support Box Step 1. Check the installation instructions for required 1 in.
16 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Plumber ’s T ape connected to W all Strap W all Strap T wo 45˚ Elbows Figure 5.13 Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box.
17 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing Figure 5.16 . Use non-hardening sealant above and below the joint between the storm collar and the pipe.
18 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 2. Cathedral Ceiling Level Cathedral Ceiling Support Box 2 in. (51mm) Min. below finished ceiling Cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line Figure 5.
19 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 T ermination Cap Existing Metal Chimney System T op Adaptor Flashing 4 in. (102mm) Flex Pipe Retro Connector Direct V ent Pipe 3. Class A Metal Chimney Figure 5.21 High Wind T ermination Cap Sheet Metal Screws Drill Four 1/8 in.
20 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Chimney Liner T ermination Cap Co-Axial to Co-Linear Connector 30 ft. (9m) of 3 in. (76mm) Flex Liner Exhaust Section (Cut to length) Pipe Length Optional 4 ft. (1m) of 3 in. (76mm) Flex Liner Air Intake Section The chimney must be sealed from the 4 ft.
21 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 10 in. x 10 in. (254mm x 254mm) framed opening in wall Studwall Masonry Chimney Retro Connector (4) Masonry Bolts (Not Included) Wall Thimble Cover Cut and bend flashing as needed to fit Sealant adhesive Figure 5.
22 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 High Wind T ermination Cap T op Adaptor (3) Sheet Metal Screws Flashing Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector.
23 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type.
24 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
25 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 B. Gas Pressures If the pressure is not suf fi cient, ensure: 1) The piping used is large enough. 2) The supply regulator is adequately adjusted. 3) That the total gas load for the residence does not exceed the amount supplied.
26 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from the lines. When purging is complete the appli- ance will light and operate normally .
27 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 7 Electrical Information A. Recommendation for Wire See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch.
28 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard.
29 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Kit Contents: Rear vent grille, NG ori fi ce (.098), LP ori fi ce (.059) T ools Required: Power drill; #2 Phillips bit; high-temp sili- cone sealant (optional.
30 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 D. Baf fl e Installation/Adjustment BAFFLE BAFFLE RET AINERS Figure 8.7 Position baf fl e on top of baf fl e retainers on left and right sides.
31 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 G. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur .
32 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Handle glass assembly with care. CAUTION • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scratched.
33 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Figure 8.20 Install speed control to switch panel. Attach knob to speed control. Figure 8.21 Cut out the rheostat/speed control cover on rear shield. Re-install rear shield. Connect the blower to the power supply and turn on the gas supply .
34 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 See vent graph for recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical fuel restrictor to improve the flame appearance in your appliance.
35 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death.
36 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position.
37 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell.
38 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
39 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals.
40 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 11 Maintaining and Servicing Y our Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season.
41 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects.
42 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. 21-7/8 in. (556mm) 21-7/8 in. (556mm) 27-5/8 in.
43 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in.
44 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 C. V ent Components List Description HHT SLP M= Multi Pack (6) Simpson Dura-V ent DirectV ent Pro 4” Pipe Length, Galvanized SLP4M - 4” .
45 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 C. V ent Components List (continued) * Stove Adaptor Kit (V ertical Cap Kit) Includes 30’-4” À ex, adapters, wall thimble, masonry , ZC À ashing, 991DA vertical cap. NOTES: 1 Before cutting any holes check pipe manufacturers current instructions.
46 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Gas Stove SAPPHIRE-D R D. Service Parts 1 2 3 Log Set Assembly Part number list on following page.
47 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
48 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
49 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
50 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 E. Limited Lifetime W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc.
51 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 E. Limited Lifetime W arranty (continued) 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: 7KLVZDUUDQWRQOFRYHUV++7.
52 R Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes: W e recommend that you record the following pertinent information for your SAPPHIRE-D GAS ST OVE DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instructions included.
An important point after buying a device Quadra-Fire SAPPHIRE-D-MBK (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Quadra-Fire SAPPHIRE-D-MBK yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Quadra-Fire SAPPHIRE-D-MBK - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Quadra-Fire SAPPHIRE-D-MBK you will learn all the available features of the product, as well as information on its operation. The information that you get Quadra-Fire SAPPHIRE-D-MBK will certainly help you make a decision on the purchase.
If you already are a holder of Quadra-Fire SAPPHIRE-D-MBK, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Quadra-Fire SAPPHIRE-D-MBK.
However, one of the most important roles played by the user manual is to help in solving problems with Quadra-Fire SAPPHIRE-D-MBK. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Quadra-Fire SAPPHIRE-D-MBK along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
