Instruction/ maintenance manual of the product CB1200-I Pellet Insert CB1200I-B Quadra-Fire
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R www .quadrafire.com 7014-083E September 1, 2008 CB1200-I PELLET INSERT Owner ’ s Manual Installation and Operation CB1200I-B Model: DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instruc- tions included. • Leave this manual with party responsible for use and operation.
Page 2 7014-083E September 1, 2008 R CB1200-I Pellet Insert and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance.
R Septemer 1, 2008 7014-083E Page 3 CB1200-I Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ..........................
Page 4 7014-083E September 1, 2008 R CB1200-I Pellet Insert 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass.
R Septemer 1, 2008 7014-083E Page 5 CB1200-I Pellet Insert 2 Getting Started A . Design, Installation & Location Considerations B. Fire Safety Maintain the designated clearances to combustibles. Insu- lation must not touch the chimney . Y ou must maintain the designated air space clearance around the chimney .
Page 6 7014-083E September 1, 2008 R CB1200-I Pellet Insert D. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Hammer Phillips Screw driver T ape Measure Plumb Line Level F.
R Septemer 1, 2008 7014-083E Page 7 CB1200-I Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2 - Front View Figure 7.1 - T op View Figure 7.
Page 8 7014-083E September 1, 2008 R CB1200-I Pellet Insert Fire Risk. Comply with all minimum clear- ances to combustibles as speci- fied. W ARNING Failure to comply may cause house fire. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y .
R Septemer 1, 2008 7014-083E Page 9 CB1200-I Pellet Insert A B C D D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud SIDE WALL MANTEL D C E A B Face T rim Inc.
Page 10 7014-083E September 1, 2008 R CB1200-I Pellet Insert G. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that.
R Septemer 1, 2008 7014-083E Page 1 1 CB1200-I Pellet Insert Mark area of floor to cut Starter hole Keep sharp edge of metal floor away from power cord • The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening requirements.
Page 12 7014-083E September 1, 2008 R CB1200-I Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc.
R Septemer 1, 2008 7014-083E Page 13 CB1200-I Pellet Insert 3 in. or 4 in. (76mm or 102mm) Diameter Pipe Equivalent Pipe Length In Feet AL TITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in.
Page 14 7014-083E September 1, 2008 R CB1200-I Pellet Insert 5 V enting Systems Figure 14.2 A. D irect Connect With Outside Air B. D irect Connect Without Outside Air NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
R Septemer 1, 2008 7014-083E Page 15 CB1200-I Pellet Insert C. Full Reline With Outside Air Figure 15.1 Outsi de A ir T e rminatio n at Chimney T op Outsi de A ir through Rear W all Exit through t he Ash Clean-O ut of Masonry C himne y 12” (305mm) min.
Page 16 7014-083E September 1, 2008 R CB1200-I Pellet Insert 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage.
R Septemer 1, 2008 7014-083E Page 17 CB1200-I Pellet Insert 7 Appliance Set-Up A. Rear Shroud Installation 2. Rear vent installations Parts Required: Part 81 1-0680, Rear Shroud Kit. Part 81 1-0690, Rear V ent Kit Includes: Rear V ent Adapter and fastener package.
Page 18 7014-083E September 1, 2008 R CB1200-I Pellet Insert Left Corner Piece Rear V ent Installation Preparation: 1. Remove the ENTIRE exhaust blower housing by remov- ing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use.
R Septemer 1, 2008 7014-083E Page 19 CB1200-I Pellet Insert B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from floor to air vent opening in appli - ance and mark location on wall.
Page 20 7014-083E September 1, 2008 R CB1200-I Pellet Insert E. Adjustable Hearth Support Size: 9”d x 45”w , 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) T ools Needed: Phillips head screw driver , sheet metal shears, measuring tape, gloves 1.
R Septemer 1, 2008 7014-083E Page 21 CB1200-I Pellet Insert F . Panel and T rim Set Standard Size: 30 inches H x 40 inches W (762mm x 1016mm) Large Size: 33 inches H x 50 inches W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package.
Page 22 7014-083E September 1, 2008 R CB1200-I Pellet Insert Panel Locator Hole 5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 22.1 .
R Septemer 1, 2008 7014-083E Page 23 CB1200-I Pellet Insert G. Optional Brick Set Installation H. Brick Clip Installation 1. Slide bottom of left rear brick in first; rotate top edge to- ward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place.
Page 24 7014-083E September 1, 2008 R CB1200-I Pellet Insert I. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty .
R Septemer 1, 2008 7014-083E Page 25 CB1200-I Pellet Insert 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash.
Page 26 7014-083E September 1, 2008 R CB1200-I Pellet Insert C. Before Your First Fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions.
R Septemer 1, 2008 7014-083E Page 27 CB1200-I Pellet Insert H. Frequently Asked Questions W ARNING Fire Risk Do NOT operate appliance: • With appliance door open.
Page 28 7014-083E September 1, 2008 R CB1200-I Pellet Insert 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service.
R Septemer 1, 2008 7014-083E Page 29 CB1200-I Pellet Insert Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, firebox, heat exchanger , exhaust blower and venting.
Page 30 7014-083E September 1, 2008 R CB1200-I Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box.
R Septemer 1, 2008 7014-083E Page 31 CB1200-I Pellet Insert 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot.
Page 32 7014-083E September 1, 2008 R CB1200-I Pellet Insert 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-fitting lid.
R Septemer 1, 2008 7014-083E Page 33 CB1200-I Pellet Insert 7. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off .
Page 34 7014-083E September 1, 2008 R CB1200-I Pellet Insert 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust V enting System. • Frequency: Y early or more frequently depending on ash build-up.
R Septemer 1, 2008 7014-083E Page 35 CB1200-I Pellet Insert As uild in ire o Pellets Back U p In Feed T ube Firepot Overfills all La la e Oran e in Color ncorrect Correct la e Si e ello ite in Color Correct Figure 35.
Page 36 7014-083E September 1, 2008 R CB1200-I Pellet Insert E. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass.
R Septemer 1, 2008 7014-083E Page 37 CB1200-I Pellet Insert G. Baffle Removal a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Open glass door . c. Grasp the bottom of the baffles and pull up to dis- lodge from hook attachment.
Page 38 7014-083E September 1, 2008 R CB1200-I Pellet Insert 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air .
R Septemer 1, 2008 7014-083E Page 39 CB1200-I Pellet Insert 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the firebox. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed.
Page 40 7014-083E September 1, 2008 R CB1200-I Pellet Insert T erminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light B. Component Locations Figure 40.
R Septemer 1, 2008 7014-083E Page 41 CB1200-I Pellet Insert Figure 41.2 - Firepot, Igniter & Thermocouple Figure 41.1 - Door , Face, Glass, & Latch Assembly 11 12 13 1 2 14 3 4 5 40 7 43 8 39 36 41 42 C.
Page 42 7014-083E September 1, 2008 R CB1200-I Pellet Insert 19 20 21 22 23 24 25 26 27 28 29 30 31 12 13 14 15 16 17 18 32 33 34 35 36 37 38 39 40 41 43 11 42 Figure 42.
R Septemer 1, 2008 7014-083E Page 43 CB1200-I Pellet Insert D. Service Parts and Accessories Nbr Description 1 1 Door Frame, not sellable 12 Glass Assembly , Center 13 Glass Assembly , Side 14 Door La.
Page 44 7014-083E September 1, 2008 R CB1200-I Pellet Insert Item # Part Descsription, Alphabetical Order SKU Feed Spring Only SRV7027-024 Firepot Bolt, 1-1/4” long 225-0120 Firepot Floor (Slide Plate) 414-0290 Firepot Nut, 1/4-20 226-0090 40 Firepot Pull Rod Assembly (Linkage) 812-4140 41 Firepot, EZ Clean 812-3351 Fuse .
R Septemer 1, 2008 7014-083E Page 45 CB1200-I Pellet Insert Item No. Accessories Part No. Brick Set 81 1-0601 Door Assembly , Black DR-CB12-MBK Door Assembly , Gold DR-CB12-GD Door Assembly , Nickle D.
Page 46 7014-083E September 1, 2008 R CB1200-I Pellet Insert E. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands.
R Septemer 1, 2008 7014-083E Page 47 CB1200-I Pellet Insert HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the ap.
R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrafire.com 7014-083E September 1, 2008 Page 48 O T T O T O : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www .
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