Instruction/ maintenance manual of the product CB1200 Quadra-Fire
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R www .quadrare.com 7014-082B September 21, 2006 CLASSIC BA Y 1200 PELLET ST OVE Tested and Listed by Beaverton Oregon US A OMNI- Test Laboratories, I nc . C US Owner ’ s Manual Installation and Operation CB1200 Model: HOT! DO NOT TOUCH . SEVERE BURNS MA Y RESUL T .
Page 2 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradi - tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil - ity , and performance.
R R R September 21, 2006 7014-082B Page CB 1200 Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specications ....................
Page 4 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 1 Listing and Code Approvals A. Appliance Certication C. Glass Specications E. BTU & Efciency Specications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass.
R R R September 21, 2006 7014-082B Page 5 CB 1200 Pellet Stove 2 Getting Started A . Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety , convenience, trafc ow , and the fact that the appliance will need a chimney and chimney connector .
Page 6 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Measure Pl.
R R R September 21, 2006 7014-082B Page 7 CB 1200 Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions 5.0 in (127mm) 4-5/8 in ( 1 18mm) 12-/8 in (14mm) 14-1/4 in (62mm) 2-1/2 in (64mm) C L 8-1/6 in. (205mm) 20- 7/16 in. (519mm) 28-1/2 in.
Page 8 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Straight Back Against W all Inches Millimeters A Back W all to Appliance 2 51 B Side W all to Appliance 6 152 Corner Installation Inches .
R R R September 21, 2006 7014-082B Page 9 CB 1200 Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A non-combustible oor protec - tion is recommended extending beneath the ue pipe when installed with horizontal venting or under the top vent adapter with vertical installation.
Page 10 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc.
R R R September 21, 2006 7014-082B Page 1 1 CB 1200 Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Page 12 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 5 V enting Systems NOTE: • Illustrations reect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference.
R R R September 21, 2006 7014-082B Page 1 CB 1200 Pellet Stove 12 in . (05 mm ) M in i m u m Non-combustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out B. Through The W all Horizontal termination cap must be a minimum of 12 inches.
Page 14 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred.
R R R September 21, 2006 7014-082B Page 15 CB 1200 Pellet Stove Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFP A 21 1 • Factory-built chimney must be 6 in. (152mm) UL10 HT . W ARNING E.
Page 16 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 6 Mobile Home 1. An out sid e air inlet must be provi ded for the com busti on air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spill age.
R R R September 21, 2006 7014-082B Page 17 CB 1200 Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly T rim Rin g T erminatio n Cap Assembly Hose Clamp Included in Kit: 1 piece of 2 inch x foot ex hose, 2 hose clamps, 1 collar assembly , termination cap assembly , 1 trim ring, 12 screws.
Page 18 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the inch (76mm) exhaust outlet. 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position.
R R R September 21, 2006 7014-082B Page 19 CB 1200 Pellet Stove D. Brick Set Installation 1. Remove the bafe rst, follow instructions on page 32 . 2. Slide bottom of left rear brick in rst; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place.
Page 20 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R G. Optional Gold or Nickel Grille Assembly 1. Plac e the fro nt log in rs t as show n in Fig ur e 20.1 . Plac e log between repot and face of appliance with charred area surrounding repot.
R R R September 21, 2006 7014-082B Page 21 CB 1200 Pellet Stove 1 . A 12 volt AC thermostat is required to operate this pellet appl iance. Y ou may use the inclu ded wall moun t thermo - stat or purchase an optional programmable thermostat or remote control.
Page 22 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the sour ce mat eri al is har dwo od, they can have a hig her miner al content, creating more ash.
R R R September 21, 2006 7014-082B Page 2 CB 1200 Pellet Stove D. Fuel Adjustment Rod The set screw is located at the bottom of the hopper and set loo se at the facto ry so the fuel adju stm ent contr ol rod will sli de up and down by only loosening the thumb screw at the top.
Page 24 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R H. Ignition Cycles 1. During each ignition cycle, it is normal to see some smoke in the rebox. The smoke will stop once the re starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting.
R R R September 21, 2006 7014-082B Page 25 CB 1200 Pellet Stove 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service.
Page 26 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in unit, includ - ing behind rear panels, rebox, heat exchanger , exhaust blower and venting.
R R R September 21, 2006 7014-082B Page 27 CB 1200 Pellet Stove Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc.
Page 28 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 10 Maintaining & Servicing Y our Appliance Figure 26.1 - Large Clinker 4. Cleaning Ash Drawer • Frequency: As needed • By: Homeowner • T ask: The ash drawer is located in the pedestal.
R R R September 21, 2006 7014-082B Page 29 CB 1200 Pellet Stove 6. Ash Removal from Firebox (Cont’d) c. See Cleaning Ash Drawer for instructions to remove the ash drawer . d. This ash is deposited in the same ash drawer as the repot debris. The ash drawer should be emptied every time you clean the rebox.
Page 0 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Clean Out Cover Figure 28.1 16. Cleaning the T op V ent Adapter a. The appliance must be in complete shutdown and the exhaust blower should be off. Allow the appliance to completely cool down.
R R R September 21, 2006 7014-082B Page 1 CB 1200 Pellet Stove Correct Flame Size, Y ellow/White in Colo r Correct Figure 31.3 Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Colo r Incorrect Figure 31.
Page 2 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 2. Exhaust Blower Replacement E. Igniter Replacement F . Bafe Removal 1. Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer .
R R R September 21, 2006 7014-082B Page CB 1200 Pellet Stove G. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury .
Page 4 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 1 1 Reference Materials 7. Heat Exchangers The heat exchan gers transfer hot air from the exhaust system into convection air . Lift the stove top to access the heat exchangers. There are 2 clean out rods located under the heat exchangers.
R R R September 21, 2006 7014-082B Page 5 CB 1200 Pellet Stove 16. Snap Disc #1 (Convection Blower) 145°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and of f as needed.
Page 6 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R B. Component Locations Heat Output Fan Speed Reset Button Call Light HIGH HIGH MED LOW LOW Power Outlet T erminal Block. Center 2 screws for Thermostat Wires Outside Air Flex Hose Convection Blower Cleaning Rods Heat Exchanger T ubes Figure 36.
R R R September 21, 2006 7014-082B Page 7 CB 1200 Pellet Stove Figure 37.1 - Door , Face, Glass & Door Latch Assembly Figure 37.2 - Firepot Assembly C.
Page 8 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Figure 38.1 2 24 25 26 27 28 29 0 1 2 4 5 6 7 8 9 40 41 42 4 44 45 46 47 48 Nbr Description 2.
R R R September 21, 2006 7014-082B Page 9 CB 1200 Pellet Stove 51 52 5 54 55 56 70 71 72 7 62 74 57 58 59 60 61 6 64 65 66 67 68 69 75 76 77 Figure 39.
Page 40 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R IMPORT ANT : THIS IS DA TED INFORMA TION. The most curren t informati on is locat ed on the Quadra - Fire web site at www .quadrare.com . When ordering, supply serial and model numbers to ensure correct service parts.
R R R September 21, 2006 7014-082B Page 41 CB 1200 Pellet Stove Appliance Part No. Classic Bay 1200 Pellet Stove CB1200 Glass Assembly , Left or Right, 1 pc 510-5410 Grille, Bar , Bottom 410-8.
Page 42 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Date of Service Performed By Description of Service E. Service And Maintenance Log.
R R R September 21, 2006 7014-082B Page 4 CB 1200 Pellet Stove Lifetime Warranty F . W arranty Policy LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them.
R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrare.com 7014-082B September 21, 2006 Page 44 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns.
An important point after buying a device Quadra-Fire CB1200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Quadra-Fire CB1200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Quadra-Fire CB1200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Quadra-Fire CB1200 you will learn all the available features of the product, as well as information on its operation. The information that you get Quadra-Fire CB1200 will certainly help you make a decision on the purchase.
If you already are a holder of Quadra-Fire CB1200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Quadra-Fire CB1200.
However, one of the most important roles played by the user manual is to help in solving problems with Quadra-Fire CB1200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Quadra-Fire CB1200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center