Instruction/ maintenance manual of the product CASTINS-CWL Quadra-Fire
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R www .quadrafi re.com 250-7251G August 20, 2009 CASTILE PELLET INSERT O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US Owner ’ s Manual Installation and Operation.
Page 2 250-7251G August 20, 2009 R Castile Pellet Insert Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance.
R August 20, 2009 250-7251G Page 3 Castile Pellet Insert Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury .
Page 4 250-7251G August 20, 2009 R Castile Pellet Insert 1 Listing and Code Approvals A. Appliance Certifi cation C. Glass Specifi cations E. BTU & Effi ciency Specifi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass.
R August 20, 2009 250-7251G Page 5 Castile Pellet Insert 2 Getting Started A . Design, Installation & Location Considerations Warning! Risk of Fire Damaged parts could impair safe ope rat ion . Do NOT inst all damag ed, incom ple te or subs titute components.
Page 6 250-7251G August 20, 2009 R Castile Pellet Insert L o cation of the appliance and chimney will affect performance. • Inst all throug h the warm airs pace enclo sed by the buildi ng envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
R August 20, 2009 250-7251G Page 7 Castile Pellet Insert G. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Hammer Phillips Screw driver T ape Measure Plumb Line Level Fram.
Page 8 250-7251G August 20, 2009 R Castile Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 8.2- Front V iew Figure 8.1 - T op View Figure 8.3 -Side V iew 13-1/16 in. (332mm) 10-3/16 in. (259mm) 24-3/4 in. (629mm) 9-13/16 in. (249mm) 2.
R August 20, 2009 250-7251G Page 9 Castile Pellet Insert A C B B C E D Fire Risk. Comply with all minimum clearances to combustibles as specifi ed. W ARNING Failure to comply may cause house fi re. NOTE: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONL Y .
Page 10 250-7251G August 20, 2009 R Castile Pellet Insert A B C D E. Minimum Opening for Masonry and Zero Clearance Fireplaces Inches Millimeters A Insert side to combustible side wall 0 0 B Insert to.
R August 20, 2009 250-7251G Page 1 1 Castile Pellet Insert Mark area of floor to cut Starter hole Use 2 x 4 from insert packaging to support insert Keep sharp edge of metal floor away from power cord F .
Page 12 250-7251G August 20, 2009 R Castile Pellet Insert • T h e fireplace must not be altered, except for the exceptions listed below . Do not removal the bricks and mortar from the existing fi replace.
R August 20, 2009 250-7251G Page 13 Castile Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc.
Page 14 250-7251G August 20, 2009 R Castile Pellet Insert Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
R August 20, 2009 250-7251G Page 15 Castile Pellet Insert 5 V enting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 15.1 Fire Risk. Inspection of Chimney: • Masonry chimney must be in good condition.
Page 16 250-7251G August 20, 2009 R Castile Pellet Insert NOTE: Check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting. Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations.
R August 20, 2009 250-7251G Page 17 Castile Pellet Insert 6 Mobile Home 1. A n outsi de air inle t mu st be provi ded for the com bust ion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spill age.
Page 18 250-7251G August 20, 2009 R Castile Pellet Insert 7 Appliance Set-Up B. Leveling System Figure 18.4 A. Reversible T op or Rear Flue Adapter The back legs are adjustable to allow for customized fi t into zero clearance boxes. 1. Loosen 2 top screws and remove 2 bottom screws.
R August 20, 2009 250-7251G Page 19 Castile Pellet Insert C. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. fl ex hose, 2 hose clamps, 1 collar assembly , 1 termination cap assem- bly , 1 air intake channel, 1 trim ring, fasteners.
Page 20 250-7251G August 20, 2009 R Castile Pellet Insert Install Sides First Install Front Last Bend top and bottom tabs toward inside NOTE: Manually pre-shape sides before installing T urn right sid.
R August 20, 2009 250-7251G Page 21 Castile Pellet Insert E. Panel Set And Cast T rim Set 1. Screw panels together 2. Bend tabs down 1. Screw panels together 3. Install Cast Trim Header 2. Bend tabs down Mounting tabs on each panel leg to match up with slots on insert.
Page 22 250-7251G August 20, 2009 R Castile Pellet Insert 1. Open the hinged cast face and open the glass door assembly . 2. Positioning the logs. Place the right rear log as shown. There is a notch in the bottom of the log for clearance for the thermocou- ple and thermocouple cover (ceramic protection tube).
R August 20, 2009 250-7251G Page 23 Castile Pellet Insert 1 . A 12 volt AC thermostat is required to operate this pel let appliance. Y ou may use the included wall mount thermostat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped with an adjustable heat anticipator .
Page 24 250-7251G August 20, 2009 R Castile Pellet Insert 8 Operating Instructions A. Fuel Size, Material and Storage 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash.
R August 20, 2009 250-7251G Page 25 Castile Pellet Insert B. General Operating Information 1. Thermostat Calls For Heat The app lian ce is lik e m ost mod ern fur nac es; whe n the th erm ostat calls for heat, your appliance will automatically light and deliver heat.
Page 26 250-7251G August 20, 2009 R Castile Pellet Insert The fuel adjustment control rod is factory set, and should be adequate for most fuels. The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut.
R August 20, 2009 250-7251G Page 27 Castile Pellet Insert H. Frequently Asked Questions Odors and vapors released during initial operation. • Curing of high temperature paint. • Open windows for air circulation. Odors may be irritating to sensitive individuals.
Page 28 250-7251G August 20, 2009 R Castile Pellet Insert 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service.
R August 20, 2009 250-7251G Page 29 Castile Pellet Insert Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, fi rebox, heat exchanger , exhaust blower and venting.
Page 30 250-7251G August 20, 2009 R Castile Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box.
R August 20, 2009 250-7251G Page 31 Castile Pellet Insert 10 Maintaining & Servicing Y our Appliance C. General Maintenance & Cleaning 1. T ypes of Fuel Dependi ng on the type of fuel you are burning will dictate how often you have to clean your fi repot.
Page 32 250-7251G August 20, 2009 R Castile Pellet Insert 3. Cleaning Firepot with Cleaning Rod & Firepot Scraper • Frequency: Daily or more often as needed • By: Homeowner a. The appliance must be in complete shutdown and cool and the exhaust blower off.
R August 20, 2009 250-7251G Page 33 Castile Pellet Insert 8. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off b.
Page 34 250-7251G August 20, 2009 R Castile Pellet Insert 12. Cleaning the Glass • Frequency: When clear view of the fi repot becomes obscure • By: Homeowner a. Appliance must be completely cool before cleaning glass. b. Use a damp paper towel or any non-abrasive glass cleaner .
R August 20, 2009 250-7251G Page 35 Castile Pellet Insert 17. Preparing Firebox for Non-Burn Season • Frequency: Y early • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Remove all ash from the fi rebox and vacuum thoroughly .
Page 36 250-7251G August 20, 2009 R Castile Pellet Insert E. Igniter Replacement a. S hut dow n the app li anc e b y turn ing d own th e ther mos t at and let the appliance completely cool down . After the appliance has cooled down, unplug it and remove the ash pan.
R August 20, 2009 250-7251G Page 37 Castile Pellet Insert Re-installing Baffl e & Brick Set 1. Place right brick in behind the right bracket, and then slide to the left so the tabs are behind the center brick. Figure 37.4 2. The brick will be fl ush against the back wall and notches exposed in the side bracket.
Page 38 250-7251G August 20, 2009 R Castile Pellet Insert Figure 38.1 Figure 38.2 Hook on left side T ab on right side Figure 38.3 Figure 38.4 Figure 38.
R August 20, 2009 250-7251G Page 39 Castile Pellet Insert 1 1 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air .
Page 40 250-7251G August 20, 2009 R Castile Pellet Insert 16. Snap Disc #1 (Convection Blower) 1 10°F Sn a p di sc #1 is lo cat ed beh ind the right cas t side of the fi r ebo x above the red call light. There are 2 purple wires connected to it. This snap disc turns the convection blower on and of f as needed.
R August 20, 2009 250-7251G Page 41 Castile Pellet Insert B. Component Locations Figure 41.2 - Cleaning Rods & Heat Exchanger T ubes Figure 41.1 - Blowers & Feed Motor Figure 41.
Page 42 250-7251G August 20, 2009 R Castile Pellet Insert C. Exploded Drawing Figure 42.2 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 7025-006 3-24-09.
R August 20, 2009 250-7251G Page 43 Castile Pellet Insert D. Service Parts and Accessories When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed may be orderd from an authorized dealer .
Page 44 250-7251G August 20, 2009 R Castile Pellet Insert Gasket, T adpole, 3/8 Qty: 10 Ft., Field cut to size 842-5130 Y Glass Assembly 17-1/in. W x 1 1-5/8 in. H 7001-038 Y Hinge, Female 450-2910 Retainer , Rope 7001-192 T ape, Door Corner Qty: 1 Ft.
R August 20, 2009 250-7251G Page 45 Castile Pellet Insert T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion.
Page 46 250-7251G August 20, 2009 R Castile Pellet Insert T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion.
R August 20, 2009 250-7251G Page 47 Castile Pellet Insert T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion.
Page 48 250-7251G August 20, 2009 R Castile Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log.
R August 20, 2009 250-7251G Page 49 Castile Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log (Cont’d).
Page 50 250-7251G August 20, 2009 R Castile Pellet Insert F . W arranty Policy.
R August 20, 2009 250-7251G Page 51 Castile Pellet Insert.
R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES 250-7251G August 20, 2009 Page 52 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please visit our web site at www .
An important point after buying a device Quadra-Fire CASTINS-CWL (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Quadra-Fire CASTINS-CWL yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Quadra-Fire CASTINS-CWL - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Quadra-Fire CASTINS-CWL you will learn all the available features of the product, as well as information on its operation. The information that you get Quadra-Fire CASTINS-CWL will certainly help you make a decision on the purchase.
If you already are a holder of Quadra-Fire CASTINS-CWL, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Quadra-Fire CASTINS-CWL.
However, one of the most important roles played by the user manual is to help in solving problems with Quadra-Fire CASTINS-CWL. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Quadra-Fire CASTINS-CWL along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
