Instruction/ maintenance manual of the product CASTILE-MBK Quadra-Fire
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R www .quadrafire.com 250-6422D October 1 1, 2005 CASTILE PELLET ST OVE O-T L T ested and Listed by Beaverton Oregon USA OMNI-T est Laboratories, Inc. C Owner ’ s Manual Installation and Operation CASTILE-MBK CASTILE-PMH CASTILE-CLG CASTILE-CCR Model: HOT! DO NOT TOUCH .
Page 2 250-6422D October 1 1, 2005 R Castile Pellet Stove R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradi- tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil- ity , and performance.
R R R October 1 1,, 2005 250-6422D Page 3 Castile Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ......................
Page 4 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass.
R R R October 1 1,, 2005 250-6422D Page 5 Castile Pellet Stove 2 Getting Started A . Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety , convenience, traffic flow , and the fact that the appliance will need a chimney and chimney connector .
Page 6 250-6422D October 1 1, 2005 R Castile Pellet Stove R R E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Meausre Plu.
R R R October 1 1,, 2005 250-6422D Page 7 Castile Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2- Front View Figure 7.1 - T op View Figure 7.3 -Side View Figure 7.4 - Side View with T op V ent Adapter 1 1-13/16 in . (300mm) 24-3/4 in.
Page 8 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Straight Back Against W all Inches Millimeters A Back W all to Appliance 2 51 B Side W all to Appliance 6 152 Corner Installation Inches M.
R R R October 1 1,, 2005 250-6422D Page 9 Castile Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A noncombustible floor protection is recommended extending beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation.
Page 10 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc.
R R R October 1 1,, 2005 250-6422D Page 1 1 Castile Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Page 12 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 5 V enting Systems NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference.
R R R October 1 1,, 2005 250-6422D Page 13 Castile Pellet Stove 12 in. (305 mm) Min imum Noncombustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out 45 Degree B. Through The W all Horizontal termination cap must be a minimum of 12 inches.
Page 14 250-6422D October 1 1, 2005 R Castile Pellet Stove R R We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred.
R R R October 1 1,, 2005 250-6422D Page 15 Castile Pellet Stove Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFP A 21 1 • Factory-built chimney must be 6” (152mm) UL103 HT . W ARNING E.
Page 16 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 6 Mobile Home 1. An outs ide air inlet mus t be pro vid ed for the comb ust ion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spill age.
R R R October 1 1,, 2005 250-6422D Page 17 Castile Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly T rim Rin g T erminatio n Cap Assembly Hose Clam.
Page 18 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) rearexhaust outlet. Figure 18.4 2. Sli de the top vent adapter onto the rear exha ust outle t and adjust the assem bly to a vertic al position.
R R R October 1 1,, 2005 250-6422D Page 19 Castile Pellet Stove E. Optional Log Set Placement Instructions 4 PIECE LOG SET INST ALLA TION Figure 19.1 CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty .
Page 20 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 1 . A 12 volt AC thermostat is required to operate this pellet appl iance. Y ou may use the inclu ded wall mount ther mo- stat or purchase an optional programmable thermostat or remote control.
R R R October 1 1,, 2005 250-6422D Page 21 Castile Pellet Stove 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the sour ce mat eri al is har dwo od, they can have a hig her miner al content, creating more ash.
Page 22 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Figure 22.1 Figure 22.2 C. Before Your First Fire 1. F ir st , ma ke s ur e yo u r a pp l ia n ce h as be e n p r op e rl y ins tal led and that all safet y requi rem ents have been met.
R R R October 1 1,, 2005 250-6422D Page 23 Castile Pellet Stove G Iginition Cycles 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting.
Page 24 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service.
R R R October 1 1,, 2005 250-6422D Page 25 Castile Pellet Stove Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in unit, includ- ing behind rear panels, firebox, heat exchanger , exhaust blower and venting.
Page 26 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc.
R R R October 1 1,, 2005 250-6422D Page 27 Castile Pellet Stove 10 Maintaining & Servicing Y our Appliance Figure 27.1 - Large Clinker 3. Cleaning Ash Pan • Frequency: As needed • By: Homeowner • T ask: Locate the ash pan underneath the firepot.
Page 28 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 6. Disposal of Ashes • Frequency: As needed • By: Homeowner • T ask: Ashes should be placed in a metal container with a tight-fitting lid.
R R R October 1 1,, 2005 250-6422D Page 29 Castile Pellet Stove 10. Cleaning the Exhaust Path • Frequency: As needed • By: Homeowner • T ask: a. Appliance must be completely cool. b. O p e n ca s t h i n g e fa c e . R e mo v e ri g h t br i c k a n d thoroug hly vacuum the area and continue throug hout the rest of the firebox.
Page 30 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Correct Flame Size, Y ellow/White in Color Correct Figure 30.3 T all, Lazy Flame, Orange in Color Incorrect Figure 30.
R R R October 1 1,, 2005 250-6422D Page 31 Castile Pellet Stove 1. Convection Blower Replacement a . T urn down thermostat, let appliance completely cool and then unplug appliance before servicing. b. The convection blower is located at the bottom rear of the appliance and is housed inside a screen box.
Page 32 250-6422D October 1 1, 2005 R Castile Pellet Stove R R E. Igniter Replacement F . Baffle Removal a. Turn down therm ostat, let the a ppliance completely cool and then unplug appliance before servicing. b. Open the ash door and remove the ash pan.
R R R October 1 1,, 2005 250-6422D Page 33 Castile Pellet Stove G. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury W ARNING a.
Page 34 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 1 1 Reference Materials 7. Heat Exchangers The heat exchan gers transfer hot air from the exhau st syst em into convecton air . Remove the stainless steel top baffle to access the heat exchangers.
R R R October 1 1,, 2005 250-6422D Page 35 Castile Pellet Stove 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed.
Page 36 250-6422D October 1 1, 2005 R Castile Pellet Stove R R B. Component Locations Heat Exchanger T ubes Cleaning Rods TERMINA L BLOC K CENTER 2 SCREWS FOR THERMOS T AT WIRES POWER OUTLET FUSE Fuse Red Call Light is located on top of Junction Box behind the Control Box.
R R R October 1 1,, 2005 250-6422D Page 37 Castile Pellet Stove Figure 37.1 - Door , Face, Glass & Door Latch Assembly 9 8 10 53 1 1 12 13 52 14 Figure 37.
Page 38 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Beg. Manufacture Date: September , 2001 Figure 38.1 30 39 49 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 50 51 52 53 54 Item No.
R R R October 1 1,, 2005 250-6422D Page 39 Castile Pellet Stove IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on the Quadra-Fire web site at www .quadrafire.com. When ordering, supply serial and model numbers to ensure correct service parts.
Page 40 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Item No Service parts Part No. 39 Snap Disc #1, 1 10 degree, Convection Fan 230-1220 39 Snap Disc #2, 175 degree, Manual Reset 230-1960 4.
R R R October 1 1,, 2005 250-6422D Page 41 Castile Pellet Stove Date of Service Performed By Description of Service E. SERVICE AND MAINTENANCE LOG.
Page 42 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Date of Service Performed By Description of Service E. SERVICE AND MAINTENANCE LOG (Cont’d)).
R R R October 1 1,, 2005 250-6422D Page 43 Castile Pellet Stove Lifetime Warranty F . W arranty Policy LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime W arranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them.
R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrafire.com 250-6422D October 1 1, 2005 Page 44 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns.
An important point after buying a device Quadra-Fire CASTILE-MBK (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Quadra-Fire CASTILE-MBK yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Quadra-Fire CASTILE-MBK - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Quadra-Fire CASTILE-MBK you will learn all the available features of the product, as well as information on its operation. The information that you get Quadra-Fire CASTILE-MBK will certainly help you make a decision on the purchase.
If you already are a holder of Quadra-Fire CASTILE-MBK, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Quadra-Fire CASTILE-MBK.
However, one of the most important roles played by the user manual is to help in solving problems with Quadra-Fire CASTILE-MBK. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Quadra-Fire CASTILE-MBK along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
