Instruction/ maintenance manual of the product PM3000 Powermatic
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Instr u c tio ns a nd P arts Ma nual 14-i n ch Cabi n et S aw Mod el P M30 00 WALT ER MEIE R ( M anuf act ur ing) In c. 427 N ew Sa n f or d Road LaVerg n e, Tenness ee 37086 Part No. M - 1720304 Ph .: 800-274- 6848 Re v isi o n C 04/ 2011 w ww . pow e rmatic.
2 W ar r a nt y a nd Se r v i c e Wal t er M eier (M anuf acturing) I nc., w arr ant s ev ery produ ct it se l ls. I f one of ou r too ls n eeds serv ice or repa i r, one of o ur Aut horiz ed Se rv ice Cent er s lo cat ed t hroughout t he U nited S t at es can g iv e y ou quick se rv ice.
3 T a bl e of C ont e nt s Wa rra n ty a n d S er v i ce..........................................................................................................................2 T ab le of C on te n ts ...............................................
4 Warn i n gs 1. Read a n d under st an d t h e e n tir e ow n er ’s ma nual bef or e at t emptin g asse mbl y or oper at ion . 2. Read a n d under st an d t h e w ar n i n gs post ed o n t h e m ac h i n e a n d i n t his m a nu al. Fa il u r e t o c o m ply wit h all of t h ese w ar n i n gs may cau s e s er io u s i n j u r y.
5 19. Keep visitor s a saf e dist an c e f r om th e w ork ar ea . Keep ch ildre n aw ay. 20. M ake you r w or ksh op chil d pr oof w it h padlocks, master sw itch es or by r emov in g saf et y keys. 21. Giv e yo u r w or k u n d iv ide d att en t io n .
6 Int r o duc t i on This m a nual is pro v ided by Walt er Meier ( Man u f act u ri n g) I n c. , coveri n g t h e saf e oper at ion a n d m ai n t e n a n c e pr oced u r es f or a Pow er matic M odel P M3000 Cabi n et Saw .
7 Shi ppi ng Co nt e nt s Un p acki n g Rem o v e bo x a n d w ood cr at i n g co mp letely f r om aroun d saw . C h eck f or s h ipp i n g da mage. R epor t an y damage i mmed iat ely to y o u r di st rib u t or a n d shipping age n t . Do not discar d a n y s h ipp i n g m at erial un t i l the Tabl e Saw is asse mbled a n d runn i ng pr oper ly.
8 Sm al l Box Th e s mall box co n s ist s of t h e f ollowin g ite ms: 1 Pu s h St ick ( G ) 1 32mm Arbor Wr en ch ( H ) 2 Lock K n o bs (J) 2 Sw ive l H a nd le s ( K) 1 Riv i ng K n ife a n d Paw l.
9 Assem b l y M o unti ng Ex te nsio n W ings R efe rri n g to F i g u re 1: 1. Moun t a c ast i r on ext ensi on w i ng (A ) to th e righ t or l ef t side of t he t abl e (B ) u sing t h ree each 3/ 8- 16 x 1 hex head s cr ews (C ), 3 /8 l ock w ashers (D) an d 3/ 8 f l at w asher s (E).
10 Bl ad e I n st al l ati o n/ Rep l acemen t Use care whe n w or king w ith or ar ound shar p saw bl ad e t o pr event inju ry! To in sta ll or r eplace a blade (r ef er t o Figu r e 5) : 1.
11 M o tor Co ver L i ne up t he door hi nges (A . Fi gu re 7) wi th th e cabi net hinges ( B, Figu r e 7) a n d i n s e rt hi nge pi ns (C , Fi g u re 7). Not e : T he lo c k i ng me c h a n i s m ma y r e q u i r e adj u st me n t t o in s u r e pr oper ali g nme n t .
12 A dj us t ment Th e c lampin g b locks (L, M, Fig u re 9) ar e adj u st ed at t h e f act or y an d n o f u r t her adj u st me n t of t h e bl ade g u ar d a nd r i v i ng k n ife asse mb ly sh o uld be n ecessary. H owe v er, pr oper ali g nm ent is very i mportant .
13 Ad j ustm en ts H andwhe e l A djust me nts R efe rri n g to F i g u re 10 : Th e f r ont hand wheel (B) c o n tro ls t h e ra i s in g and lower in g of t h e blad e ( bl ade hei ght ).
14 Never u se a zer o- clearanc e insert w ith t he saw blad e in a t i lted p osit i on. Never operat e t he saw wi t hout t he blad e guard, r ivi n g kn ife and a nt i-kick back pa wls for oper at ions wh ere t hey can be used. Wh e n t h e st a n dar d i n ser t is t o be u sed aga i n , t h e saw blade m u st be r eadju st ed as f ollows: 5.
15 Tilt S t op Ad jus tm e nt 1. Adju st t h e bl ade t i lt f or 90º as descr i bed i n Blade Ti l t Adj us tment o n page 13. 2. U s i n g a comb i n at io n sq u ar e, ch eck t he 90º st op (Fig u re 1 3 s h ow s t h e 90 º st op bei n g c h ec ked) .
16 Exten s i on pl at e Th e extens i on pl ate (D , F i gu re 1 4 ) c an be adj u st ed by sl idi n g t o t h e r ig h t or lef t or r emov e d e n tir e ly . To adj u st – loose n t w o l ock handl es ( E), posit ion t h e ex t e n s io n plate a n d t ig h t en t h e lock h a n dl es.
17 Ri vi n g Kn i fe Adj u st men t Lat era l alignment Th e saw bl ade a nd r i v i n g k nif e m u st be i n li ne as close as possib le wit h eac h ot h er ( lat e ra l al i gnm ent) f o r t h e pr ev e n t io n of kickback.
18 R eferri n g to F i g u r e 18: 2. With a 5 mm h e x w ren c h , loos e n t w o so cket head button scr ews (E). Not e : Th ese scr ew s ar e acces sible th r o u g h openi n gs o n t h e f l oating c l am p bl ock (B ) located dia go n al ly o n eit h er sid e of t he loc k handl e (A ).
19 O p er ati o ns (NO TE: The f ollowi ng Fi gu r e i l lustrati ons m ay or may not show your speci f i c table s aw model , but the procedur es ar e i denti cal.
20 Ri p S aw i ng Ri pp i n g is w h er e t h e w or k piece is f ed w it h t h e grain i n t o t h e saw blade u si ng t h e f en c e as a guide a nd a positio ni n g de v ice t o e n s u re t h e desired w idt h of c u t ( Figu re 24) .
21 Wh e n r ipp i n g lo n g boar ds, u s e a s u ppor t at t h e f ron t of t h e t able, s u c h as a ro ller st a n d, a n d a su ppor t or "t ail m a n " at t h e rear as s h ow n i n Fig u r e 27. Ne v er u s e t h e r ip fe n ce beyo n d t h e po in t w h ere t h e car r iage is flu s h w it h th e e n d of t h e r ails.
22 Bevel an d M i t er Op erat i o n s Bevel Cut – A be v e l c u t is a s pecia l ty pe of operat ion w h er e t h e saw blade is tilted at an an g le less t h a n 9 0 degr ees t o t h e t able top (Fig u re 30) .
23 S afety Dev i ces F eat h er Bo ard an d P u sh Bl o cks A p u s h s t ick is i n c l u ded w it h t h e P M3000 t able saw . I n addit io n , a m u lt it u de of af t er market produ ct s ar e a vai lable t hat ca n be u sed i n conj un ct io n w ith t h e m it er s lot a n d f en ce, i n cl u d i n g feat h er boar ds a n d p u s h b locks.
24 M ai nt e na nc e Al w ays disconne ct power t o t he mac hin e bef ore per f or m i ng m ainten ance. Fai lure t o d o t h is ma y r e s u lt in s e r io u s p e r s o n a l inj ur y . Cl ean i n g Not e : T he f o l l o w i ng m a i nt e na nc e s c he d u l e assumes th e s aw is bei n g u s ed e v er y day.
25 T r oubl e s hoot i ng T r ouble Probabl e Cause Rem e dy Ex cess i v e v ibr at io n . Til t or r aisin g cl amp k n obs n ot t igh te n ed. Tig h t e n k nobs. Bl ade o u t of balan ce. C h a n ge blad e. [ page 10] Bad m ot or . Repl ac e m ot or .
26 R ep l acemen t P arts To order par t s or r each o u r s er v ic e depar t me n t , cal l 1-800- 274- 6848, Mo n day t h ro u g h Fr iday (see o u r w ebsit e f or bu si n ess h o u r s, w w w.
27 T ab l e & Cab i n et Assemb l y Part s L i st Index N o. Part No. Descrip t ion Si ze Q t y 1 .............. P M 3000- 101 ............C ab in e t .............................................................................................. 1 2 .
28 Tr unni on & Mot or A ssemb l y.
29 Tr unni on & Mot or A ssemb l y P art s L i st Index N o. Part No. Descrip t ion Si ze Q t y 1 .............. PM 2000-201 ............Kn ob .................................................................................................. 2 2 .
30 Index N o. Part No. Descrip t ion Si ze Q t y 4 5 ............ P M 2000- 245 ............S ha ft .................................................................................................. 1 4 6 ............ P M 2000- 250 ............R eta in in g Rin g .
31 M o tor Co ver Asse mb l y Index N o. Part No. Descrip t ion Si ze Q t y ................ 6827044 ..................P M 2000 M ot or Cov er Assembl y ( I n de x #1 t h r u #9) ............................... 1 1 .............. PM 2000-401 .........
32 Bl ad e G u ard & M i t er G au g e Assemb l y.
33 Bl ad e G u ard & M i t er G au g e Assemb l y P art s L i st Index N o. Part No. Descrip t ion Si ze Q t y 1 .............. PM 3000-301 ............Riv ing K n i fe ..............................................................................
34 E l ec tri c a l Co n necti on s – 7.5HP 3 PH 230V 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GRO UND G REE N GR EEN BL ACK W HIE T 95 96 98 97 GRE EN BLA CK WH IT E WH ITE BL.
35 E l ec tri c a l Co n necti on s – 7.5HP 3 PH 460V 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GR OU ND GR EE N GR EE N BL AC K WH IE T 95 96 98 97 GR EE N BL AC K WH IT E WH I.
36 WALT ER M EIE R (M anuf act ur ing) In c. 427 New Sanford Road LaV ergne, T ennessee 37086 Phone: 800-274-6848 ww w.p owe rm a ti c .c om ww w. wa l te rm e i er .
An important point after buying a device Powermatic PM3000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic PM3000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic PM3000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic PM3000 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic PM3000 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic PM3000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic PM3000.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic PM3000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic PM3000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center