Instruction/ maintenance manual of the product PM2000 Powermatic
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Instructions a nd Pa rts Manual 10-inch Cabinet Sa w Model PM 200 0 Model PM2000 Tabl e Saw s hown wit h opt i onal ext ension tabl e and legs Pow ermati c 427 New Sanf or d Road LaVergne, Tennes see 37086 Part No . M-1791997 Ph.: 800-274- 6848 Revi si on D1 01/2014 www.
2 Warrant y and Service Powe rmatic war rants e ve ry product it se lls agai nst manufactu rers’ de fects. If one of ou r too ls ne ed s service o r re pair, please contact Te chnical Se rvice by calling 1- 800-274-6 846, 8AM to 5PM CS T, Mo nday through F riday.
3 Ta ble of Content s W arranty and Serv ic e .............................................................................................................................. 2 Tab le o f Con tents ...................................................
4 W arnings 1. Read and under st and t he enti r e owner’s m anual bef or e attempti ng assembl y or operati on. 2. Read and understand t he w arni ng s posted on the m achi ne and in thi s m anual. Fail ure t o comply with all of these w arni ng s m ay cause seriou s i nj ur y.
5 17. Prov i de f or adequat e space surroun di ng work area and non-gl are, over head li ghti ng. 18. Keep the fl oor ar ound the m achi ne cl ean and free of scrap m at er i al, oil and grease. 19. Keep vi sit ors a sa f e di stance from the work area.
6 Introduct ion Thi s m anual is pro v i ded by P owermat i c cov ering t he saf e operat i on and m ai ntenance procedur e s f or a Powerm ati c Model PM2000 T able Saw. T hi s manual c ontai ns i nstructi ons on instal l ati on, saf et y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn.
7 Shippi ng C ontents Unpackin g Rem ove box and wood crat i ng compl etel y from around saw. Check f or s hi pping dam age. Repor t any dam age imm ediately to your di stri but or and shippi ng agent. Do not di scard any shippi ng m ateri al until t he Tabl e Saw i s assem bl ed and runni ng properl y .
8 Co nt e nt s o f the Ship p i ng C o nt a ine r Main Saw Cont ainer 1 Tabl e Saw (A) 1 T abl e Insert ( B) The f oll owing i tem s are i nside t he saw : 1 Mi ter Gauge A ssem bly ( C) 1 Bl ade G ua.
9 Ext ension T ables Two ex tensi on tabl es are packaged i n i ndiv i dual box es. Ext ension T ables Side C over Box 2 Hinge Pi n (N) 1 Si de Cov er (O) Content s of Side Cover B ox Fence and Rail C.
10 A s sembl y Mount i ng Ext e nsi o n Wi ng s Ref erri ng to Fi gure 1: 1. M ount a cast iron ext ension wing (A) to th e ri ght or lef t side of the t able (B) using t hree each 3/ 8-16x 1 hex hea d s crew s (C), 3/8 lo ck was hers (D) and 3/ 8 flat w ashers (E).
11 Lock Kno bs and Swiv el Handles Ref erri ng to Fi gure 4: 1. T hread the swivel handles ( A ) i nt o t he front and side handwheels ( C) an d ti ght en wit h a 14mm wrench. 2. Sc rew lock k nobs (B ) int o the thr eaded openings on t he end of the shaf t s l oc at ed i n the mi ddl e of the handw heels (C).
12 Blade I nstallati o n/Replacemen t Use care w h en wo rking wi th o r arou nd sharp saw blad e to prevent injury! To instal l or r eplace a blade (r efer to Figur e 6) : 1. Di sconnect m ac hine f rom power source. 2. Rai se t he blade he ight al l the way up and set the blade tilt to 0º (refer to Handwheel Adjust ment s on page 14).
13 Rivin g Knife an d Guard In stallation Descrip ti on Ref erri ng to Fi gure 9: The c om plete r iving knif e and g uard as sembly is shown i n A. B ef ore i nstalli ng ont o t he saw, t he anti - kickba ck pawl (E) must be separated f rom the riving knife (H) as des cri bed bel ow.
14 Grounding Instructions Elect rical co nn ections mu st b e made b y a qu al ified el ectri cian i n co mplian ce wi th all rel evant codes. Thi s machin e must be pro perl y g rounded to h elp p revent elect rical sho ck and po ssible f at al inju ry.
15 Ca st o r sy st e m a d j u st m en t Retr actabl e castor s can be ex t ended permi t ting t he saw to be m oved: 1. Loos en the l ock knob (A) on the side handwheel (C). 2. Pull t he handwheel out (F ) . 3. Turn the handwheel ( C) cl oc kwise to ext end the c astor s, r ai si ng t he saw .
16 Miter Slot Alignm ent Disco nn ect mach ine f rom pow er sou rce b efore maki ng thi s adjustmen t. To c heck the ali gnment of the mit er slot t o the blade: 1. Raise t he bl ade t o i t s maxi m um hei ght at t he 90º v er tic al posi tion ( 0º on scal e).
17 Pr ecision Mi ter Gau ge Setting t he m iter ga uge ang le Ref erri ng to Fi gure 15: The pr eci sion mi t er gauge ha s a rack and p inio n adjustm ent f or setti ng the angl e. T o oper ate: 1. S li de the m i ter gauge int o one of t he slot s on the t abl e top.
18 Rivin g Knife Adjustm ent Late ral a lig nment The sa w bl ade and riv i ng k nif e must be in li ne as cl ose as pos sibl e wit h each ot her ( lat era l alignment ) f or the pr ev enti on of ki ckback . Upon init i al bl ade guard and r iv i ng knif e install ation no f ur ther adj ustm ent should be n ecessary.
19 Note: These scre ws are accessi bl e thr ough openings on the floatin g clam p bloc k (B) loc ated di agonall y on ei ther si de of t he lock handle (A).
20 Operating Controls Sta rt/ Sto p Powe r I ndic ator Light – T he start s witch has a power i ndi cat or l amp whic h is on w hen ever th ere is po wer co n nect ed t o the saw, not j us t w hen t he saw is runni ng. Do not assume that no light means ther e is no pow er t o t he m ac hin e.
21 Operations Overv iew Fam iliari ze your self with the l ocati on and operat i on of all c ontr ols and adj ustm ent s and the use of accessories such as the m i ter gauge and ri p f enc e.
22 Rip S a wing Rippi ng is where the work pi ece i s f ed wit h the grai n i nto the saw blade usi ng the f ence as a guide and a posi ti oning dev i ce to ensure the desired widt h of c ut (Figure 25) . Figur e 25 Befo re starti ng a ri pp ing cu t, be su re the fen ce is clamp ed securel y and alig ned pr oper ly.
23 W hen ripping l ong boar ds, use a support at t he fr ont of the tabl e, such as a roll er stand, and a support or "tailm an" at the rear as shown in Fi gure 28. Nev er use the ri p f enc e beyond the poi nt w here the car riage i s fl ush with t he end of the r ails.
24 Bev el and M iter Operation s Bevel Cu t – A be v el cut is a special type of operat ion wher e the sa w bl ade is ti l t ed at an angle l ess than 90 degrees to t he tabl e t op (F igur e 31).
25 Safet y Devi ces Feather Board and P ush Blocks Feat her boards and push bl ock s can be purchase d at m ost woodworki ng stores that sell tabl e saws an d acce s sories, al t hough some users pref er to m ake t heir own.
26 M a intenance Always d isc onnect powe r to t he m ac hine before per form ing ma inte na nce . Fai lure to do this may resu lt in serio u s personal inju ry. Cleanin g Note: The f oll owing m aint enance schedul e assum es the sa w is bei ng used ev ery day.
27 Tr oubleshoot ing Trou ble P roba ble Ca use Re me dy Exc ess iv e v ibr ation. Til t or r aisi ng cl am p k nobs not ti ght ened. Ti ght en knobs. Bl ade out of bal anc e. Change blade. [ page 12] Bad m ot or. Replac e m ot or. Loose arbor or m ot or sheav e.
28 Optional A ccessori es 2195042K Acc u-F ence ® and rail system f or ri pping 50" t o right and 12" to left of saw blade. 2195079Z Ac cu-F ence ® - fenc e assembl y onl y, no r ails. 1791787 Low Prof il e Riv ing Knif e. 1791791 Thi n Kerf Riv ing Knif e.
29 Model PM2000 T able Sa w Parts List Side Cov er A ssembly Ind ex No. P art No . Descrip t i on Siz e Qty ................. 6827044 ...................PM 2000 Motor Cov er Assembl y (Index #1 t hru #9) ................................ 1 1 ..........
30 Table & Cabinet A ssembly Ind ex No. P art No . Descrip t i on Siz e Qty 1 ............... PM 2000-101 ............Bas e ...................................................................................................... 1 2 ............... PM 2000-102 .
31 Table & Cabinet A ssembly Re tract able cas t er sys t e m , pate nt US 8,006,596 B 2..
32 T runni o n & Mo t o r A ssembly Parts List Ind ex No. P art No . Descrip t i on Siz e Qty 1 ............... PM 2000-201 ............K nob ..................................................................................................... 2 2 .
33 T runni o n & Mo t o r A ssembly Parts List Ind ex No. P art No . Descrip t i on Siz e Qty ................. PM 2000-JBC ...........J un ction Bo x Co v er (no t s how n) ............................................................ 1 ..........
34 T runni o n & Mo t o r A ssembly Parts List Ind ex No. P art No . Descrip t i on Siz e Qty 88 ............. PM 2000-288 ............DU Bu shin g ........................................................................................... 1 89 ..
35 T runni o n & Mo t o r A ssembly.
36 Blade Guar d & Miter Gauge Assem b ly P arts List Ind ex No. P art No . Descrip t i on Siz e Qty 1 ............... PM 2000-301 ............Ri vi ng Kn ife .........................................................................................
37 Blade Guar d & Miter Gauge Assem b ly.
38 Wiring Diagrams 3HP, 2 30V , 1Ph as e 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROU ND G REE N GREEN BLAC K WHIET 95 96 98 97 450V AC 20UF GREEN BLAC K WHIT E 250VAC 250MFD WH.
39 5HP, 2 30V , 1Ph as e 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROU ND GREE N GREE N BLAC K WHIE T 95 96 98 97 450VAC 35UF GREEN BLAC K WHIT E 250VA C 400MFD WHIT E BLACK WHIT.
40 5HP, 2 30V , 3Ph as e 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROUND GREEN GREEN BLACK WHIET 95 96 98 97 GREEN BLACK WHITE WHITE BLACK WHITE BLACK GREEN BLACK RED YE LLOW BLA.
41 5HP, 4 60V , 3Ph as e 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROUND GREEN GREEN BLACK WHIET 95 96 98 97 GREEN BLACK WHITE WHITE BLACK WHITE BLACK GREEN BLACK RED YELLO W BLA.
42 Notes.
43.
44 427 Ne w Sanford Road LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 ww w .pow ermatic .co m.
An important point after buying a device Powermatic PM2000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic PM2000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic PM2000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic PM2000 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic PM2000 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic PM2000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic PM2000.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic PM2000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic PM2000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
