Instruction/ maintenance manual of the product COS18 Powermatic
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OWNER’S MA NUA L Model COS18 Cut- Of f Saw Left-Hand m odel shown, with 8' and 4' opt i onal rol l er tabl es WM H TOOL GROUP Industr i al Machinery Divisi on 427 Sanford Road LaVe rgne, TN 37086 Ph: 800-248- 0144 Fax: 800-274-6840 E-m ai l : powerm at i c@ wm htool gr oup.
2 Thi s manual has been pr epared for the ow ner and oper ators of a Powermati c M odel CO S18 Cut- Off Saw. I ts purpos e, aside from proper mac hine oper ation, i s to prom ote safety through the use of accepted cor rec t operati ng and mai ntenance proc edures .
3 TA BLE OF CONTENT S Safety R ules ............................................................................................................................................... 4-5 Safety D ecals ....................................................
4 SA F ETY RUL ES As w it h al l m ac hi nes, ther e i s a certai n am ount of hazard i nv ol v ed w i t h the use of t hi s cut- of f s aw. Use t he m achi ne wit h the r espect and caut i on dem anded where saf ety precaut i ons are concer ned.
5 Job c omple tion. If t he operat or l eav es the m achi ne area f or any r eason, t he cut -of f saw s hould be t urned "of f " and t he bl ade should c om e to a c om pl et e stop bef ore hi s depart ure. In addi t i on, i f the oper ati on i s com pl et e, he should cl ean t he saw and the w ork area.
6 SAFE TY Fa miliar ize you rs elf w ith th e lo ca tion and c ont ent of t hese decal s on your m ac hi ne. FI G URE 1.
7 SPECIF ICA TIONS: COS18 Cut-Off Saw Stoc k num ber ( C O S18L) ..................................................................................................................... 1791294 Stoc k n umbe r (C OS18 R) .................................
8 FEA TURES: COS18 Cut-Off S aw FI G URE 2.
9 RECEIVING Open shi pping c rat e and check f or s hippi ng dam age. Repor t any dam age i m m ediat el y t o your di str ibut or and shi ppi ng agent. Bef or e us i ng the cut -of f saw , read t he i nstruc ti on m anual thoroughl y f or ass em bl y, m ai nt enance and saf et y ins tr uc tion s .
10 ELECT RICA L CONNECT IONS WA RNING : El ect ri cal co n n ecti o n s mu st be m ade by a qualified e lec tr icia n in com plianc e will a ll re l evant co d es. T he ma chine mus t be prope rly grounde d to hel p p r even t el ectri cal sh o ck an d po ssib l e deat h.
11 DUST COLL ECT ION Powerm ati c r ecom m ends the use of a dust col l ect i on system with t hi s cut- of f s aw. The col l ect or should hav e suf f i ci ent capac i ty (600 CFM) f or thi s s ize m achine. Mount t he dust col l ec tor v i a a 4" hose t o the outl et on t he bl ade acc ess door.
12 7. Re-i nstal l c l ear panel and c l ose bl ade access door, f asteni ng i t securel y. NOT E: A sensor sw i t ch on t he door w ill a ut oma tica lly s hu t down the saw i f t he door is opened whil e t he blade i s m ov i ng.
13 To mount rolle r ta bles to s aw: 1. Mount an angle br acket t o the pr e-dr illed holes i n the side of the saw cabi net with f our M8 x 20 hex c ap screws and f our M 8 f l at was her s (F i g.
14 8-FOOT TA BLE GU ID E 1. T he 8-f oot tabl e c om es w it h a gui de and scale. The gui de shoul d be mount ed to the edge of t he tabl e wit h six M 8 x 27 square head bol t s, six M8 f lat washers and six M8 hex nut s (F i g. 13) . 2. A tt ach t he t hree stops to t he 8-f oot t abl e guide ( Fi g.
15 5. Now pl ace t he board f lush against t he f enc e and agai nst t he rai l of the r ol l er t abl e(s). I f necessary, shif t a r ol l er t abl e hori zont al l y t o bri ng i t i n l i ne wit h t he f ence.
16 BELT REPLACEMENT 1. Rel ease tensi on on the v -bel t and rem ov e old bel t . 2. Make sure t he new belt i s properl y sit uated int o t he v -groov es of t he pul l ey. 3. Tensi on new belt . OPERATION WARNING: Do no t p l ace you r h and s clo se to th e gu ard /cl amp at an y time during ope ra tions .
17 OPTI ONA L ACCESSO RIES - COS18 Cut-Off Saw Part No . Descrip t i o n 6827037 ............. 8' Ro l l er Tab le 6827038 ............. 4' Ro l l erTab le 6080157 .
18 PARTS LI ST: Table & M otor Assembly (COS18 Cut-Off Saw) Index Pa rt No. No . Descrip t i o n Si ze Q ty. 1 ......... COS1 8- 101L ...........C as ting Ta ble (Le f t H and) ........................... ..........................................
19 PARTS LI ST: Table & M otor Assembly (COS18 Cut-Off Saw) conti nued Index Pa rt No. No . Descrip t i o n Si ze Q ty. 43 ........ TS- 1540021 ........... Hex Nu t ..................................................... M4x0.7P ....................
20 Table & M otor Assem bly – Left H and (COS18 Cut-Off Saw).
21 Table & M otor Assem bly – R ight Hand (COS 18 Cut-Off Saw).
22 PARTS LI ST: Stand Assembly (COS18 Cut-Off Saw) Index Pa rt No. No . Descrip t i o n Si ze Q ty. 1 ......... COS1 8- 201L ...........S t and (Lef t Hand) ....................................... ....................................... 1 1 ......... COS1 8- 201R .
23 Stand Assembly – Left Hand (COS18 Cut-Off Saw).
24 Stand Assembly – Right Hand (COS18 Cut-Off Saw).
25 PARTS LI ST: Air Contr ol Assembly (COS18 Cut-Off S aw) Index Pa rt No. No . Descri p t i o n Si ze Qty. 1 .......... COS18 -3 01 ................. T oggl e Joi nt .......................................... .........................................
26 Air Contr ol Assembly – Left Hand (COS18 Cut-Off S aw).
27 Air Contr ol Assembly – Right Hand (COS 18 Cut-Off Saw).
28 PARTS LI ST: Safety Guard Assembly (COS18 Cut-Off Saw) Index Pa rt No. No . Descrip t i o n Si ze Q ty. 1 ......... COS18 -4 01 ................ Spe cial Fix ed P in, gu ide r ....................... .......................................... 1 2 .
29 PARTS LI ST: Safety Guard Assembly (COS18 Cut-Off Saw) conti nued Index Pa rt No. No . Descrip t i o n Si ze Q ty . 53 ........ TS- 1540041 ................ Hex Nu t ................................................. M6 x1P .........................
30 Safety Guard Assembly – Left Hand (COS18 Cut-Off Saw).
31 Safety Guard Assembly – Right Hand (COS18 Cut-Off Saw).
32 PARTS LI ST: 4' Roller Table Assembly (COS18 Cut-Off S aw) # 6827038 Optional A ccessory Index Pa rt No. No . Descri p t i o n Si ze Qty. 1 ......... COS1 8- 501 .............. Ro ller Tab le ............................................ 4’..
33 4' Roller Table Assembly (COS 18 Cut-Off Saw) # 6827038 Optional Accessory.
34 PARTS LI ST: 8' Roller Table Assembly (COS18 Cut-Off S aw) # 6827037 Optional A ccessory Index Pa rt No. No . Descri p t i o n Si ze Qty. 1 ......... COS18 -6 01 .................. Guide Ra il ............................................ 8’ .
35 8' Roller Table Assembly (COS 18 Cut-Off Saw) # 6827037 Optional Accessory.
36 PARTS LI ST: Pneum atic Diagr am (COS18 Cut-Off S aw) Index Pa rt No. No . Descri p t i o n Si ze 1 ......... COS18 -2 11 ................ Emerg en cy Bu tton ................................. 2 ......... COS1 8-1 40 ................ T ube Fit t i ngs (L t y pe) .
37 PARTS LI ST: Pneum atic Diagr am (COS18 Cut-Off S aw) conti nued Index Pa rt No. No . Descri p t i o n Si ze 50 ........ COS1 8-23 5 ................. T ube F i t t i ngs (L ty pe) ............................ 3/8 ”x 6 51 ........ COS1 8-23 4 ...
38 ELECT RICA L SCHEMAT I C (COS18 Cut-Off Saw).
39 Pr eventiv e M aintenance Check li st for M odel C OS18 Cut- Off Saw [ ] W ork ar ea ar ound m achi ne m ar k ed of f c l ear l y . [ ] Non-ski d f l oor str i ps i n area where operat or nor m al l y stands. [ ] I nspect enti r e m achi ne f or l oose bolt s, nut s, screws.
40 W MH T ool G r oup 427 Sanf or d Road LaVergne, TN 37086 Phone:( 800) 248- 0144 Fax : (800) 274- 6840 E-m ai l : powerm at i c@ wmht ool group. com W e b s i t e : www.
An important point after buying a device Powermatic COS18 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic COS18 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic COS18 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic COS18 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic COS18 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic COS18, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic COS18.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic COS18. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic COS18 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center