Instruction/ maintenance manual of the product 511 Powermatic
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Opera ting Instructions and Parts M anual Vertical P anel Saw M odel 5 11 WMH T OOL GR OUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No . M - 0460280 Ph.
2 Thi s m anual has been prepar ed f or the owner and op erators of a Powermat ic Model 511 P anel Saw. It s purpose, as i de f ro m m achine operat ion, is to pr omot e saf ety using acc epted operati ng and m a i ntenance procedur es .
3 Ta ble o f C onte nts W a r r ant y and Ser v ice .............................................................................................................................. 2 Warn ing .............................................................
4 Wa r n i n g 1. Read and under st and t he enti r e owners manual before attempti ng as sem bly or operat i on. 2. Read and understand t he w ar ni ngs po sted on the m achine and i n thi s m anual. Failure t o co m ply with all of t hes e warning s m ay cause s er iou s i njur y.
5 blah blah blah 20. Mak e y our workshop chi l d proof wi t h padl ocks, master switc hes or by r e m o v ing s tart er keys. 21. G i v e your work undiv ided attenti on. Looking around, c arr ying on a conv ers ati on and “horse-play ” are carel ess act s that can r esul t i n serious injur y .
6 Fam ili arize your self wit h the locati on and c ont en t o f thes e decal s on your m ach i ne..
7 Gene ral O perat ing I nst ructio ns The sugge sti ons l isted bel ow are meant to giv e you a general idea of how your ne w Panel Sa w is int ended to be operat ed.
8 511 Panel Saw Features.
9 Introduct ion Thi s manual i s pro v ided by Pow er mat ic c o v ering the saf e operati on and m aintenance procedur es f or a Model 511 Verti cal Panel Saw . T his m anual cont a i n s inst ructi ons on i ns t all ation, saf e t y precaut ions, general operati ng procedures, mai ntenance instr uctions and parts breakd own.
10 Insta llat i on of Panel Saw Uncr ating Rem o v e the panel saw from the shippi ng contai ner and chec k f or dam age. Repor t any dam age to the f reight com pany imm ediately . A wooden block and three cabl es hav e been f astened to the c ounterweight to secure it duri ng shipm ent.
11 The gr een w i r e m ust be the onl y w i re c onnected to t he mac h i ne’s gr oundi ng s y stem and must nev er be attached to an el ectricall y “live” ter mi na l . A tem porary adapter , shown in Fi gure 6, can be used to con nect a grounde d plug t o a two- prong outl et.
12 Operati n g Tips 1. Use industri al c arb i de saw blades that ar e sharp. Dul l bl ades m ay c aus e chi ppi ng, chatt er or o v erloadi ng of the m otor.
13 5. S lide workpi ece int o pos i tion agai ns t t he adjust able stop, whil e double c hecking t he cut s ize vi a the cros scut ru lers. Make s ure workpiec e i s adequatel y supported. Use one hand to gui de i t. Do n ot hold w o rkpiece so that your han d is behi nd the car riage or gui d es o r n ear the p ath of the blade.
14 3. S elec t hei ght o f saw bl ade abov e the r ol ler s . Mov e the car r i age until the index t ab is ali gned with t he correspondi ng dim ension on the v er tical rul er. Lock t he carri age securel y t o the guides w i th t he loc ki ng k nob.
15 3. Engage s pi ndle l ock (Fi gure 14) on t he m otor to k eep spindl e f rom turning. Use the wrench pr ovi ded to l oos en and rem o v e t he arbor bol t (NO TE: l e f t hand threads, t urn cl ockwise to loosen). See Fi gure 15. 4. Remove out er flange, blade, and inner fl ange.
16 A lig nment If the saw ev er needs r eali gnment, it should be perf ormed in the f ollowing or der : 1. Ali gn roll ers. 2. Ali gn guides perpendi c ul ar to rollers.
17 Step 2: Ali g n Guides Disco nnect saw from power sour ce be f ore a lig ning the gui des. If the saw does not cut at 90 degree s , the guides m ay not be per pendi cular t o the roll ers. Adj ust as f ollows : 1. Make sure t he r oll ers are aligned.
18 6. Loos en, but do not re m ov e , t he two nuts holdi ng the i ndexi ng pin assem bly. See Fi gure 21. 7. I f burn m arks appear on the left s ide of t he workpiec e, rotat e s aw clock w i s e unt il entire f ace o f b l ade contact s y our s t rai ghtedge.
19 Per iodic ally : 1. The carri age is designed t o mov e smoot h l y along t he guide t ubes . If the gui de tubes becom e caked w i th dust, the c arriage may not sl ide evenl y or beco m e stuck . Occ as i onally c l ean the gui de tubes w i th a dam p c l oth and appl y a dry l ubri cant such as a s pr ay sili cone.
20 Replacem ent Parts Replac ements parts are l isted on t he foll owing pages.T o order part s or reac h our serv ice depar t m ent, c a ll 1 - 800 - 274 - 6848 be t w e en 7 :3 0 a . m . and 6 : 00 p . m . ( C S T ) , M onday t h r ough F r i da y .
21 Par t s List : 511 Panel S aw Index No. P art No . Descrip t ion Siz e Qty ................ 2078021 .................. Carri age Ass em bl y (I t e m s 15, 17 & 24) .............. .................................. 1 1 ............. 2218033 ...
22 Index No. P art No . Descrip t ion Siz e Qty 56 ............ 6813142 .................. Sprin g ................................................................ .................................. 1 57 ............ 6430050 .................. Loc king Kn ob .
23 Index No. P art No . Descrip t ion Siz e Qty 11 7 .......... 6940064 .................. Cab le Tie ........................................................... .................................. 7 11 8 .......... JW 1317 ................... Hos e C lamp .
24 511 Pan el Saw ref er to parts list, pages 21-23.
25.
26 511 Pan el Saw, Motor with Pu shbu tton A ssembly 2475002 ref er to parts list, pages 21-23.
27 511 Pan el Saw Dust Colle ction Sy stem ref er to parts list, pages 21-23.
28 Electr ical Connection s ref er to parts list, pages 21-23.
29 S-B Fact ory Service Cen ters for th e S kil wo rm dri ve motor 800-815-8665 ST SC # CIT Y TELEPH ONE# ADDRESS Z IP FAX# M A N A GER AZ 77 Ph oeni x (60 2) 27 2-1 121 2729 W . McDow ell R oad 8500 9 ( 602) 272- 130 2 Br ian C herr y CA 41 An ah ei m (71 4) 63 0-3 24 4 12 90 N .
30 Par t s List : Skilsaw, Mo del 586, T ype 2 (51 1 Panel Saw ) NOT E : For all par t s and s er vi ce on the Skil worm dri v e mot or , please contact the Skil s erv ice center near you f ro m the li st on page 29. Index No. P art No . Descri pti on Pow ermatic Part No.
31 Index No. P art No . Descri pti on Pow ermatic Part No. 54 .............. 320881 .............Co rd and Pl ug 55 .............. 5970 .................Stra i n Re lie f 56 .............. 27039 ...............Set S crew (2) 57 .............. 320391 .
32 Short Pane l Fe nce (Opti onal Access ory) The Shor t Panel Fenc e is designed as an ai d in c utting short panel s by bri ngi ng the panel up to waist height . T he Fenc e f its on both t he lef t and right si des of t he panel saw whic h gives support when cutti ng.
33 Step 2: Wit h a po w er dr ill, a tta ch the fen ce br ac ke t to the v erti ca l cross mem bers w i th t he mount ing scre ws prov i ded. The m ount i ng screws provi ded are self -t app i ng. (Not e: The f ence brack et is pre-dril led for mounti ng.
34 Optional A ccessori es Part No . Descrip t i on 2721005 ....... Sho rt P anel Fence Shelf Assembl y 6080149 ....... CMT Sa w B l ade 6080150 .......
35.
36 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm h t oo l group. c o m.
An important point after buying a device Powermatic 511 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 511 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 511 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 511 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 511 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 511, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 511.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 511. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 511 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
