Instruction/ maintenance manual of the product 4224B Powermatic
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Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual 42 ” x 24 ” Woo dtur ni ng La the Mod el 42 24B WALT ER MEIER (M anuf act ur ing) In c. 427 N ew Sa n f or d Road LaVerg n e, Tennessee 37086 Part No. M - 1794224B Ph . : 800- 274- 6848 Re v isio n B2 09/ 2012 w ww .
2 1.0 W ar ranty an d Serv i ce Wal t er M ei er (M anuf ac t uri ng) I nc. , war ran t s ev ery pr oduct it sells . I f one of our t ools needs ser v i ce or r epai r , one of our A u t hor i zed S er v i ce C en t er s l ocat ed t hr oughout t he Unit ed S t a t es can gi v e y ou qui ck serv i ce.
3 2.0 T a b l e of c ont e nt s S e c t i o n P a g e 1 .0 W arranty and S e rv ic e ..................................................................................................... ....................................... 2 2 .0 Tab le of c o ntents .
4 1 7 .3.1 L amp Hold e r Se t – E xplod ed V ie w ....................................................................................... .................... 4 0 1 7 .3.2 L amp Hold e r Se t – P arts L is t ......................................
5 3.0 S afety wa rning s 1 . R e ad and und e r s tand e nt i re o wne r' s m anu al be f or e a tt empt i n g a ssem bl y or oper a t i on . 2. Rea d a n d un derst a n d th e wa rn i n gs posted on the m ac h i ne and i n th is m a nu al. F ai l ure t o com pl y w i t h a ll of t h ese w a rn i n gs ma y cau se ser i ou s i n j u r y .
6 26. Tu r n of f t h e ma ch i n e befor e cl ea n i n g. U se a br u sh or c ompr e ss ed a i r t o r emov e ch ips or debr i s — d o n ot u se y ou r ha n ds. 27. Do n ot sta n d on th e ma ch in e. Ser iou s i nj ury cou ld oc cu r i f t h e m a chi n e ti ps ov er .
7 5.0 Fe atu res Fi gur e 1 1. Sl idi n g h ea dst ock 2. Ru bber t ool m a t 3. Qu a d recept a c l e 4 . G uard 5. Goo sen eck l a m p s ( bu l bs n ot in cl u ded) 6. Va cu u m chu ck 7. Adj u st a b l e 14-i n ch t ool r est w it h bev el 8. Compa r a t or br a ck et 9 .
8 6.0 Sp ecif i ca ti on s Model num ber .................................................................................................................. ....................................... 4224B Stock num ber ...................................
9 Dim ensions: Leg footprint ................................................................................................................ . 63” L x 24” W (1600 x 610 mm ) Bed length .............................................................
10 Fi gur e 2 (i tem s no t to s c ale ) 7.0 Setu p an d assem b l y 7. 1 S hip pin g c onte nts ( See Figu r e 2) Q t y . A L amp s ...................................................... 2 B S pur c e nter ............................................
11 7. 2 To ol s req u i red f o r assemb l y pr ov ided: 1 9 m m co m b i nati o n wre nc h (f o r he ad s t o c k) n ot pr ov i ded: 4 m m he x ke y (f o r c o llars , l amp s ) 8mm h ex k ey ( for l.
12 8. W i th a ssist a n ce, r a i se be d a n d leg a s sem bly r i gh t -si de u p. Bed an d leg as sem bly i s hea vy. U se ca re w he n l if t i ng.
13 Fi gur e 1 1 4. Th e gu a rd ca n be piv ot ed to on e o f t w o posi t i on s: Op er a ti n g mode, or t i l t ed ba ck for s toc k lo a ding . 5. Pu ll u p on pl u n ger a n d begi n ti l t i n g gu ar d, th en r el ea se plu n ger . W h en gu a rd r ea c h es ei t h er of t h e t w o posi ti on s, pl u n ger w ill en ga ge.
14 Fi gur e 1 4 7. U n screw st op bolt f r om l a th e bed ( Fi gu r e 15) , a n d in ser t it int o h ol e a t en d of bed ex ten si on . Fi gur e 1 5 7.10.2 20” B e d Exte ns i on K i t (629 4900 ) Tool s requ i r ed: 8 m m he x ke y 1 0 m m he x ke y St r a i g h t Edg e 1.
15 Fi gur e 1 8 Fi gur e 1 9 7.10.3 63- inch B ed Ext ens io n Tool s requ i r ed: 1 0 m m he x ke y Dea d bl ow ma l l et ( or ha mm er w i t h w ood bl ock) Th e opti on a l 63- i n ch bed ex t en sion w i t h leg a ssembl y is m ou n ted t o t h e u pper set o f h ol e s i n si mi la r f a sh i on t o th e 20- in ch bed ex ten si on .
16 Fi gur e 2 2 Mat er i als u sed: 2 – 2x 6’s ( cu t t o l en gt h ). 10 – w ood d ow el s, 4’ len gt h , 5/8” di a m et er. 1. M ar k y o u r h ol e cen t er s ( 2 ” c en t er s) a l on g th e le ng th o f a 2 x6 .
17 Th e in v er t er does n ot r equ i re an y pr ogr a mmi n g; i t h a s been pr e- progr a mme d fr om t h e f a ct or y. The but t ons o n the f ace of t he i nv erte r sh ould n eve r be pu sh ed at an y t i me. U se on l y t h e con t r ol s on t h e fr on t of t h e h e a dstock .
18 9. 3 Too l s up port A 14 ” to ol su pp or t i s prov i ded w it h y ou r l a th e. It i s desi gn ed t o a l low a dju st men t f or h ei ght , posit i on on t h e bed, a n d an gle t o t h e w ork .
19 9. 7 Cent ers : I n stal l i n g / remo vi n g 1. Di scon n ect l a t h e fr om pow er sou r ce. 2. To ins t al l a s p ur c e nte r o r li ve c e nte r (a s p ur cen ter sh ou l d fir st be m ou n t ed t o y ou r w or k piece; see se ct i on 1 1.
20 Fi gur e 2 9 3. In st a ll compa ra t or dea d c en t er in t h e c o mp arat o r b rac ke t a nd ti g hte n lo c k hand l e . See Fi gu r e 30. 4. M oun t spu r cen t er w ith t h e spin dl e bl a n k th a t y ou w ill be tu r n in g.
21 Fi gur e 3 2 5. Th e bea r in g l ock n u t sh ou ld be t i gh ten ed j u st en ou gh to r emov e en d pla y , a n d spin dl e s hould still ro tate f ree ly. Run the lathe f o r a ti me , and c he c k f o r he at f ro m t he s p i nd le bea ri n gs.
22 10.0 Oper a ti ng c ont r ol s See F igur e s 33 a nd 3 4. (H) Vac u u m o n/of f s w itc h w i th g a u ge . (I) O n/O ff (h e ad s to ck): P u sh i n to st op l a th e; pu l l o ut to s tar t.
23 Part i n g Tool - 1 / 8 " , us ed f o r s c rap ing , maki ng a c ut-of f , o r to se t d iame te rs f o r s izing. Fi gur e 3 5 B a sic T u r ni ng T ool s F o r s a f e t y and b es t pe r fo r m anc e , ke ep t oo ls s har p .
24 3. Dr iv e t h e spu r cen t er a bou t 1/4” i n t o t h e w or k piece, u si n g a w ood ma ll et or dea d bl ow ham m e r as s ho wn in F i g ur e 3 8 .
25 6. Add det a il s to t h e w ork pi ece w it h sk ew , pa rt i n g t ool , scr a per or spi n dl e gou g e. 11.5.2 B eads 1 . Ma ke a p arti ng c ut f o r what is to b e a be ad to t h e desir e d de pth .
26 11.6.1 Mo unt i ng S t ock U se of a fa ce pla t e is th e most com m on met h od for h oldi n g a block o f w oo d for t u rn in g bow l s a n d pl a tes: 1. Sel ect sto ck a t l e a st 1/ 8" t o 1/ 4" la r ger th an ea ch di men sion on th e fi n i sh ed w or k pi ece.
27 ot h er gou ges. M ost a v era ge si z ed bow l w or k can be a cco mpl ish ed w i t h a 3/ 8" or 1/2" bow l gou ge. A 1/ 4" bow l gou ge i s b est su i t ed f or sm a ll er bow ls a n d l i gh t fini sh in g cu t s. La rger 3/ 4" a n d 1" bow l gou ge s a r e on l y u sed for ex t rem el y l a r ge pi eces.
28 (NO T E : T ry t o m a ke o ne , ve ry l i g ht c o nt i nuo us mov emen t from t h e r i m t o th e bot t om of t h e bow l t o en su r e a cl ea n , sw eepi n g cu rv e t h r ou gh th e piece. Sh ou l d th er e be a few s ma l l r i dges l ef t , a l i gh t cu t w it h a la r ge dome d s cr a per ca n ev en ou t t h e su r fa ce.
29 13.0 O ption al a ccesso ries Th ese it em s, pu r ch a sed se pa ra t ely, can en han ce t h e fu n cti ona l i ty of y ou r la th e. Con ta ct y our Pow er ma tic d e a le r f o r mo re inf o rmatio n.
30 14.0 Tr oubl e s hoot i ng t he 4224B Tr ou ble Pr oba bl e Ca u s e Reme dy La th e w on ’t sta r t . N o i n comi n g pow er . Ch eck pow er su pply , l ea d con n ect i on s R em o te switc h sto p is active . R ese t re mo te s w itch. Pr oblem w i th in v ert er .
31 15.0 R eco m m e n d ed L ath e Sp ee ds (per diameter of w or kpiece) Di a meter of Wor k Rough ing R PM G ener al Cutt ing RP M Fin ishing RPM Under 2” 1520 3000 3000 2” t o 4 ” 760 1600 24.
32 17.0 R ep l acem en t P ar ts Repl a cem en t pa r t s ar e li sted on t h e f ol low in g pa ges. To or d er pa r t s or r ea ch o u r ser v i ce depa rt men t, cal l 1- 800- 2 74- 6 84 8 M on da y t h r ou gh Fri day ( see ou r w ebsit e f or bu sin ess h ou r s, ww w.
33 17. 1.1 Head st o ck A sse mb l y – E xp l o d ed V i ew.
34 17. 1.2 Head st o ck A sse mb l y – P art s L i st Index N o P art No Descript ion Si ze Q t y 1 .............. 6294736 ..................Fa c ep l ate with se t scr ews .................................3 ” .............................. 1 2 ..
35 Index N o. P ar t No. Descript ion Size Q ’ty 5 8 ............ 6365012 ..................D oo r H in ge ......................................................................................... 1 5 9 ............ 6710015 ..................So ck et H ead C ap Sc re w .
36 Index N o. P ar t No. Descript ion Size Q ’ty 117 .......... 3520B-292 ..............B ras s T i p ............................................................................................ 1 118 .......... 4224B-1118 .............C o rd H o l de r .
37 17. 2.1 Bed an d L eg Assemb l y – Exp l o d ed V i ew.
38 17. 2.2 Bed an d L eg Assemb l y – Part s L i st Index N o P art No Descript ion Si ze Q t y 1 .............. 4224B- 201 ..............B ed.................................................................................................... 1 2 ..
39 Index N o. P ar t No. Descript ion Size Q ’ty 5 8 ............ 4224B- 258 ..............S o c ke t H e ad C ap S cre w ...................................1/2 ”-12 x 1” ................. 2 5 9 ............ TS - 0680041 ............F la t Wa sh e r .
40 17. 3.1 L amp Ho l d er S et – E xp l od ed V i ew.
41 17. 3.2 L amp Ho l d er S et – P art s L i st Index N o P art No Descript ion Si ze Q t y ................ 6294901 ..................La m p H o l de r S e t ( i nc l udes #1 thru 25) ................................................. 1 1 .........
42 17. 4.1 V acu u m Syst em – E xp l o d ed V i ew.
43 17. 4.2 V acu u m Syst em – P art s L i st Index N o P art No Descript ion Si ze Q t y 1 .............. 4224B- 401 ..............P re ss u re V acuu m Gau g e .................................................................... 1 2 ..............
44 17. 5.1 20 -inc h Ex te ns ion B e d K it ( O p t i onal A cces so ry) – E x plode d Vi e w.
45 17. 5.2 20 -inc h Ex te ns ion B e d K it ( O p t i onal A cces so ry) – P a rt s L i st Index N o P art No Descript ion Si ze Q t y ................ 6294900 ..................20 ” E x te n s i on B e d Ki t ( i ncl udes #1 t hr u 27) ........ .
46 17. 6.1 63- i n ch E xt en si o n Bed Assemb l y (Optio na l A cce s so ry) – Ex ploded V iew 17. 6.2 63- i n ch E xt en si o n Bed Assemb l y (Optio na l A cce s so ry) – Part s L i st Index N o P art No Descript ion Si ze Q t y ..............
47 17. 7.1 T ai l st o ck Ri ser Bl o ck As semb l y (O p t i on al A c ces so ry) – E x plode d Vie w 17. 7.2 T ai l st o ck Ri ser Bl o ck As semb l y (O p t i on al A c ces so ry) – P art s L i st Index N o P art No Descript ion Si ze Q t y ...
48 17. 8.0 O utboa rd Tur ni ng St a n d ( Op t i onal A cce ss ory) – Ex ploded V ie w 17. 8.1 O utboa rd Tur ni ng St a n d ( Op t i onal A cce ss ory) – Pa rts L i st Index N o. P art No. Descrip t ion Si ze Q t y. ................ 6294732 ....
49 18.0 E l ect ri c a l Co n n ecti on s – 4224B L athe.
50 NO T E S.
51 NO T E S.
52 WALT ER MEIER (M anuf act ur ing) In c. 427 New Sanford Road LaV ergne, T ennessee 37086 Phone: 800-274-6848 www.powerm atic.co m www.walterm eier.co m.
An important point after buying a device Powermatic 4224B (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 4224B yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 4224B - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 4224B you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 4224B will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 4224B, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 4224B.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 4224B. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 4224B along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center