Instruction/ maintenance manual of the product 2700 Powermatic
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Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual M o d el 2700 Sh ap er M o de l: 27 00 WALT ER MEIER (M anuf actur i ng) In c. 427 N ew Sa n f ord Road LaVerg n e, T N 37086 Part N o. M- 1280100C Ph . : 800- 274-6848 Re v isi o n E3 04/ 2010 w w w .
2 W ar r a nt y and Se r vi c e Wal ter M eier (M anuf act ur ing) Inc. , w arrants ev ery produ ct it se l l s. If one of ou r t oo l s n eeds serv i ce or repa ir, one of o ur Aut hori zed S e r v ice Center s lo cated t hroughout t he United S tat es can g ive y ou quick se rv i ce.
3 T a bl e of Cont e nt s Wa rra n ty a n d S er v i ce..........................................................................................................................2 T a bl e of C o n te n ts ..............................................
4 Warn i ngs 1. Read a n d under stan d t h e e n t ire ow n er 's ma nu al befor e att empting assemb l y or operat i on . 2. Read a n d under st an d t h e w ar n i n gs post ed o n t h e m ac h i n e a n d i n t his ma nu al. Fa il u r e to co mply wit h all of th ese w arn i n gs may cau s e ser i o u s in j u r y.
5 21. Keep visitor s a safe dist an ce f rom t h e w ork ar ea . Keep ch ildre n away . 22. M ake you r w orksh op child proof w ith padl ocks, m aster switch es or by r em ov i n g saf ety keys. 23. Giv e y o u r wor k u n d i v i de d at ten t i o n .
6 Warn i ng Short s t o ck – N e v er s h ape s tock l ess t h a n 12 i n c h es i n le n gt h w ith o u t spec ial fi x t u r es. W h er e prac tical, sh ape lo n g er stoc k an d cu t to siz e. 12 i nch rule – W he n s h ap i n g, n e v er a ll ow yo u r h a n ds t o co me cl oser t h a n 12 i n c hes t o th e cu tte rs.
7 Int r o duc t i on This m a nual i s pr o v ided by Walt er M ei er (M an u f act u ri n g) I n c. , cov er i n g t h e saf e operat i on a n d m ai n t e n a n c e proc ed u r es for a Power m at i c M ode l 270 0 Shaper .
8 Un packi n g Rem o v e bo x a nd w ood crat i n g co mp l et el y f rom aroun d s h a per . Check f or sh i ppin g d ama ge. Report an y da m age imm e diately t o you r distr i b u tor an d shipping age n t . D o n ot disc ar d a n y s h ip pi n g m at erial un t i l t h e S h aper i s assemb led a n d r unnin g proper ly.
9 Cl ean i ng Ex p os ed m et al s u r f aces, s u c h as t he table top an d ex te n sio n w i n gs, h a v e bee n gi v e n a pr otec tiv e coat i n g at t he f act ory. Th is s h o uld be remo v ed w i t h a sof t clot h moi st e n ed w it h ker ose n e.
10 This mac h i n e mu st be g ro un ded. G roundi n g provi d es a pat h of l east resist an c e to h el p di v er t cu rr e n t aw ay f rom t h e operat or i n cas e of elect rical malf unct io n. Mak e su r e th e voltage of you r pow er su pply m at ches t h e specif i cat io n s on t h e motor plate of th e m ac h i ne.
11 Ad j u stm en ts When changin g tools, m ak ing adjust ments, or do ing cl ean-up a nd ma int- enance, al wa ys turn t he m achin e off and unpl ug the machine f rom i ts power sour ce.
12 Co pl an ar Al ig n men t Foll ow steps 1–5 t o deter m i ne if al ig n m e n t i s n ec essary. Steps 6– 9 wil l g u i de yo u t h ro u g h t h e ali g nme n t i f requ i r ed. Veri f ying that fenc es are copl anar 1. Rem o v e t h e g u ard an d sp i n dle at tachme n t .
13 Ram Di al Cal i b rati on Th e g u ar d a n d s pin d le s h o u l d be removed. R e fe rri n g to Fi g u re 1 2: 1. Loose n t h e i nfeed f ence l ock knob (E ), th en tu rn t h e i nfeed r am di .
14 Spind le Gi b Adj us tm ent R e fe rri n g to Fi g u re 1 3: Th e spi ndle hous ing gi b o n yo u r m ac hi n e is f actory adj u st ed a n d i n iti all y s h o uld n ot req u ir e read j u st - m e n t.
15 Sp i n d l e Assembl y I n stal lat i on Refer t o Fi gu r e 15. Th e f ence guard ( A) h as bee n remo v ed for clarity. Th e spi ndle as sembl y ( B ) i s mo un t ed to t h e ar bor (C) an d sec u r ed wit h a dr aw bar (J) a n d nu t (E). U s e t h e f oll ow in g pr oced u r e to in s tal l th e spi ndl e assembl y.
16 Sh ap er Cu tter I n stal l ati on Not e: Spi n dl e i n st allat io n is descr i bed i n t h e previ o us sect io n . When changin g tools, m ak ing adjust ments, or do ing cl ean-up a nd ma int- enance, al wa ys turn t he m achin e off and unpl ug the machine f rom i ts power sour ce.
17 Ch ang i n g Cu tt er Sp eed R e fe rri n g to Fi g u re 1 8: Th e Model 2700 S h aper is eq u i pped wit h p ull eys t h at al low yo u t o ch a n ge t h e spi ndle speed. T h e bel t (B) pl aced o n t h e upper p ulleys (as s h ow n in Fig u r e 16) pr o v ides 7, 500 RP M spindle spe ed.
18 Preci si o n M it er G aug e Sett i ng the mit er gauge angle R e fe rri n g to Fi g u re 1 9: Th e prec i s io n m iter ga u g e h as a r ack and pi nion adjust men t for sett in g t h e an g le. To oper ate: 1. Sl ide t h e miter ga u ge i n t o o n e of t h e s lots o n t h e t abl e t op.
19 Oper a t i ng Cont r ol s Star t/Sto p Pow er Indi cat or Light – T he sta rt s witch ha s a po w er in d ic at o r lam p w h ic h is on w hene v er ther e is pow er c on ne c t ed to t h e s h aper , n ot j u st w h e n th e s h aper is r unni n g.
20 O perati o ns Ov erv i ew Befor e applyin g p ow er t o t h e m ac h i ne, C h ec k the m ot or a n d sw itc h w i r in g diagra ms for proper v o ltage co nn ect i o n s. C h eck t h at all m o un t i ng scr ews an d bolts ar e t i gh t . Tu r n o n th e m otor m om e n tar il y t o ch ec k for proper ro ta ti o n .
21 U sing the Fen ce U s i n g t h e f e n ce is th e saf est an d most sat isfact or y m et hod of sh ap i n g, a n d s h o u ld a lways be u se d wh en th e wo rk p e rm i ts.
22 "Z " D i m en si on Befor e m aki n g a t e mpl ate ( or u s i n g t h e edge of the w orkpiece) for sh aper c u t t in g, t h e "Z" di m e n sio n mu st be est abl is hed i n or der t o deter m i n e t he sh ape a n d s iz e of t h e f in is h e d stock .
23 E dge S ha p in g Wh e n edg e s hapin g, n e v er at t em pt t o h a n d g u id e an y stock less th a n 12 i n c hes lo n g, or n ar row er t h a n 3 i n c h es w ith o u t t h e u se of a spec ial g ui de as sh ow n i n Fig u r e 30. When edge shapin g, the work- piece m u st be at least 12 in ches l on g un less a specia l gui de i s used.
24 S tra i g ht L i ne B ev e l S h ap ing To s h ape a b e v eled str aig h t edge, u se a be v e l- edge s h api ng j i g in co mbinat io n w it h th e r eg ul ar f en ce as s h ow n i n Fig u r e 34.
25 I f th e w orkpiece is t o be sh aped all ar o un d t he perimeter , h o ld i t firml y a n d p u s h t h e w ork s tr ai gh t i n t o th e c u tt er un t i l t h e dept h of cu t is est abli s h e d by t h e co llar as s h ow n in Fig u r e 39.
26 3. U s i n g t h e c o l lar bet w ee n t h e tw o cu t ter s has t h e ad v a n t ages a n d d isad v a n t ages of t h e firs t t wo pr ocedu r es, an d is fr eq u e n t ly u sed w h er e bot h ed ges of t h e w or k are t o be m o lded, Fig u r e 44.
27 A rc s an d C i r cl es Large c i rc u lar a n d ar c-s h ap ed st ock ca n b e sh ape d as d escr ibed in Contour Edge Shaping on page 24. H ow e v er, smal ler si z ed s tock r equ ir es the u s e of special s h ap i n g j i gs si m ilar to t h ose sh ow n i n Fig u r e 47.
28 Te m p l a te s T h e te m pl a t e mu st b e th i c k en ou gh to p ro v i d e a soli d be ar in g edge a gai n st a co llar. Wh e n co n str u ctin g a tem p l ate simi l a r to the o n e sh ow n i n Fig u r e 49, keep in mi n d t h at it serv es o n ly as a guide for th e cu t t er.
29 S p eci a l Cu ts Th e ill u s tr atio n s i n t h is sect i o n s h ow t he pr ofile, or section , vie w s m ad e by t h e c u tt er(s) . Th e mo st ef ficien t c u t t ers ar e carbide t i ppe d t o e n s u re c l ea n an d l o n g-t erm cu t t in g.
30 Fi g u r e 58 s h ow s BOT H c u t s r eq u ired f or a wi n dow sash rai l e n d. T h e f irst operat ion at top is a rabbet cu t made w i t h a groo v e c u tt er. T h e s eco nd operat ion is per for m ed w i th a st u b sp i n dle a nd bu t t o nh ead scr ew .
31 T enoning T h e ten on in g fi x tu r e i ll u s t r a t e d in F i gu re 63 sh o ws a m iter ga u ge eq uipped w it h a h o ld- down f or sh ap i n g t h e e n ds of n ar row w ork- pi eces. Th e miter ga u ge ca n also be adapt ed to c u t sq u ar e an d c e n t ered t en o n s at th e e n ds of legs f or tables, ch a irs, etc.
32 T r oubl e s hoot i ng T rouble Possible Ca use Rem e dy Shaper w ill n ot st a r t. 1. C ord un p l u gg ed f rom th e power sou rce. 2. Fu s e b l ow n or circuited br eaker t ripped. 3. C ord damaged. 4. Re v er si n g sw itch is in t h e Of f po sit io n .
33 T rouble Possible Ca use Rem e dy Rai sed ar eas o n sh ape d edge. 1. Variatio n of pr essu re h o ldin g wo rk agai n st cu t t er. 1 . Ho ld work fi rm l y a g ai n st table an d f en ce. U s e h o ld-dow n s a n d p u s h sticks. Wor k pu lle d fr om ha nd .
34 T abl e – P arts L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. PM 2700-101 N .........In se rt R in g .......................................................2.5 5” I .D . .................... 1 2 .............. PM 2700-102 N .
35 T abl e – Assemb l y Drawi n g.
36 F ence – P arts L i st Index N o. Part No. Descript ion Si ze Q ty 1 .............. PM 2700-201 ............K n ob .................................................................................................. 6 2 .............. PM 2700-202 .
37 F ence – Asse mb ly Draw i n g.
38 F rame and M o t o r – Parts L i st Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 1503031 ............H e x So c ke t Ca p S c re w .....................................M6 x 12........................ 6 2 .............. TS - 2361061 .
39 F rame and M o t o r – Assembl y Draw i ng Index N o. Part No. Descript ion Si ze Q ty 4 6 ............ PM 2700-346 ............H ex Bu s h in g ....................................................................................... 1 4 7 .......
40 El evato r – P arts L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. PM 2700-501 ............ Lead Screw ........................................................................................ 1 2 .............. PM 2700-342 ...
41 El evato r – Ass emb l y Drawi n g.
42 Caste r Ass emb ly – P arts L i st Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 2342141 ............N y l o n In se rt L oc k N u t ........................................M14 ........................... 4 2 .............. PM 2700-602 .
43 Caste r Ass emb l y Draw in g.
44 Sp i n d l e Assembl y – P arts L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 1505031 ............S o c ke t H ead C ap S cre w ...................................M10 x 25 ...................... 4 2 .............. PM 2700-702 .
45 Sp i n d l e Assembl y Draw i ng - 1-1 / 4" Sp indl e 3/ 4" Spin dle 1" Sp indle 1/2" S pindl e 30mm Spin dle.
46 Cab in et and Base – Part s L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 1533052 ............P h i l l i p s P a n H ead Mac hin e Screw ......................M5x 1 6 ........................ 8 2 .............. TS - 2361051 .
47 Index N o. Part No. Descript ion Si ze Q ty 5 4 ............ PM 2700-454 ............Moto r C ab le 3H P, 1 Ph ......................................1 4A WG x 4C .............. 1 ................ P M 2700-454A .........Mo to r C ab l e 5 H P , 1 Ph .
48 Cab in et and Base.
49 Wi ri ng D i a gr a ms 3HP/ 5HP, 230V , 1P has e Blac k Whi t e Gr een Bl a ck Wh it e Gre en Wh it e B lack Y ellow Bl ack Red Lim it ed swit ch Re d Yellow Bl ack Wh it e Bla c k White DRO White .
50 5HP, 230V, 3P hase B l ac k W hi t e Gr e e n Whi te Bla c k Yellow Blac k Red Li mi t ed sw itch Red Y e ll ow Bl ac k Wh i t e Blac k Wh i t e DR O Wh i t e Blac k Mo t o r Whi te Re d Blac k Gr .
51 5HP, 460V, 3P hase Bl a c k White Green Whi te Bl a c k Y e llow Bl a c k Red Limi ted sw it c h Red Y e llow Black Wh i te Blac k Whi te DR O White Black Mot o r White Re d Black Green Bl a c k Bl.
52 WALT ER MEIER (M anuf actur i ng) In c. 427 New Sanford Road LaV ergne, T N 37086 Phone: 800-274-6848 ww w.po we rm ati c .c o m ww w. wa l te rm e i er .
An important point after buying a device Powermatic 2700 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 2700 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 2700 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 2700 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 2700 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 2700, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 2700.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 2700. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 2700 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
