Instruction/ maintenance manual of the product 420077 Poulan Pro
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420077 04.24.08 CL Printed in U.S.A. P ortable Electric Generator Owner's Manual MODEL: PPG 6000 IMPORT ANT - Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety , use, and care of your new portable electric generator .
2 T ABLE OF CONTENTS INTRODUCTION ................................................................................................. 2 SAFETY RULES ............................................................................................. 3-4 SYMBOLS .
3 SAFETY RULES • Operate generator ONL Y outdoors. • K eep clearance on all sides of generator for adequate • DO NO T operate generator inside any building or enclosur e, including the generator compartment of a recreational v ehicle (R V). Running generator gives off carbon mono xide, an odorless, colorless, poison gas.
4 • DO NO T touch hot surfaces. • Allow equipment to cool bef ore touching. Running engines produce heat. T emperature of muffler and nearby ar eas can r each or exceed 150°F (65°C). Sev er e burns can occur on contact. W ARNING • DO NO T tamper with governed speed.
5 Some of the following symbols may be used on this generator . Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer .
6 WARNING: The operation of any product can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and full face shield when needed.
7 SYMBOLS SAFETY L ABELS The following labels are found on the generator . For your safety , please study and understand all of the labels before starting the generator . If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement.
8 FEA TURES Engine T ype..............................4 Stroke, Overhead V alve Cylinder Discharge Capacity ...................................389 cc Bore x Stroke..................................................3.5 x 2.5 in. Cooling System..........
9 KNOW YOUR GENERA TOR See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. GROUNDING TERMINAL The grounding terminal is used to assist in properly grounding the generator to help protect against electrical shock.
10 The following tools are required for assembly : 10 mm BOX -END WRENCH 12 mm OPEN-END WRENCH UNAS SEMBLED P ARTS Wheel Assembly ..............................................................1 Handle Assembly .........................................
11 INSTRUCTIONS This product requires assembly . ■ Carefully remove the generator and any accessories from the box. NOTE: The generator is heavy . T o avoid back injury , lift with your legs, not your back, and get help when needed. ■ Make sure that all items listed in the unassembled parts list are included.
12 AS SEMBL Y INST ALLING WHEEL ASSEMBL Y See Figure 5. ■ Locate the following items: 2 wheels 2 square curved washers (14) 2 flat washers (4) 2 hex nuts (11) 2 nuts (6) ■ Slide wheel over axle extension. ■ Slide flat washer on axle extension. ■ Install hex nut on axle extension and tighten to secure.
13 OPERA TION GROUNDING THE GENERA TOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit.
14 OPERA TION APPLICA TIONS This generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools, and motor loads. BEFORE OPERA TING THE UNIT Position the generator on a flat surface before checking fluid levels or adding fluid.
15 OPERA TION If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump.
16 T ool or Appliance Rated (Running) Wat t s Surge (Starting) Watts Window Air Conditioner 1200 1800 Refrigerator 800 1600 Deep F reezer 500 500 T elevision 500 − Light (75 Watts) 75 − 3075 T ota.
17 MAINTENANCE Only the parts shown on the parts list are intended to be repaired or replaced by the customer . All other parts should be replaced at a Poulan Pro Authorized Service Center . GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or cor - rosive vapors.
18 MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 15. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor . If the engine has not been run for a long time, the sediment cup should be cleaned before use.
19 CLEANING SP ARK ARRESTER See Figure 17. ■ Remove the eight 5 mm screws from the muffler protector , then remove muffler protector . ■ Remove the 4 mm screw from the spark arrester and remove the spark arrester . ■ Use a brush to remove carbon deposits from the spark arrester screen.
20 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start Engine switch is OFF T urn engine switch to ON. No fuel Fill fuel tank. Oil level is low Check engine oil level and fill, if necessary Check spark plug condition Replace spark plug.
21 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 WIRING DIAGRAM.
22 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 DECALS KEY P ART NO . NO . DESCRIPTION 1 419397 Decal, Logo 2 419938 Decal, Rewind Cover 3 419939 Decal, Control Panel 4 420413 Decal, Danger Labe.
23 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 CONTROL P ANEL AS SEMBL Y 6 Td2000-c03-2000 Control P anel Assy 7 Td2006-c03-0100 Control P anel Comp 8 Td9001-c03-0000 Case,control P anel 14 B05.
24 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 MUFFLER AS SEMBL Y 35 18000-qc03-0000 Muffler Comp 36 Td5004-b98-0000 Muffler Side Protector 37 Td5003-b98-0000 Muffler Outer Protector Comp. 38 Td5002-c03-0000 Muffler Inner Protector Comp. 39 Td5006-b98-0000 Protector Muffler Seal 40 18100-pb52-0000 Exhaust Pipe Comp.
25 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 AIR FIL TER AS SEMBL Y KEY P ART NO . NO . DESCRIPTION 21 12104-mb32-0000 Breather T ube 23 16101-mb32-0100 Air Cleaner Element 24 16106-mb32-0000.
26 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 FRAME & FUEL T ANK AS SEMBL Y 49 Td6110-b98-0400 T ank Comp., F uel 50 Td6008-b98-0000 F uel T ank Seal 51 Td6120-b98-0000 F uel Filler Cap Comp. 52 Td6130-b93-0000 F uel Filter 53 Td6140-b93-0000 Meter Assy .
27 U.S. EP A Emissions Control W arranty Statement The U.S. Environmental Protection Agency and General Power Products Company are pleased to explain the Emissions control system warranty on your equipment. In California, new engines must be designed and built to meet the state’s anti-smog standards.
28 W ARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED P ARTS LIST Emissions P arts Inspect Before Each Use Clean Every 5 Hours Replace Every 25 Hours or Y early Clean Every 25 Hours or Y early AIR FIL TER AS SY INCLUDES: FIL TER...................
29 LIMITED W ARRANTY HOP (The "Manufacturer") warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship.
30 SERVICE NOTES.
31 SERVICE NOTES.
● SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Poulan Pro Authorized Service Center . Be sure to provide all pertinent facts when you call or visit. Please call 1-866-237-1049 for your nearest Poulan Pro Authorized Service Center .
An important point after buying a device Poulan Pro 420077 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan Pro 420077 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan Pro 420077 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan Pro 420077 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan Pro 420077 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan Pro 420077, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan Pro 420077.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan Pro 420077. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan Pro 420077 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
