Instruction/ maintenance manual of the product C3120 Norton Abrasives
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Owners Manual LARGE CONCRETE SAWS MODELS: C3120 C6120 C3126 C6126 C3130 C6130 C6136 FORM C6120 7/07.
2 WARRANTY Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to the customer.
3 Table of Contents CONTENTS PAGE I. Preparation A. Safety Precautions 4-6 B. Assembly 7 C. C31xx Specifications 8 C61xx Specifications 9 II. Operation A. Blade Installation 10-13 Changing Blade Side 12 Multiple Mounted Blades 13 B. Aligning the Pointer 13-14 C.
4 I. PREPARATION A. Safety Precautions Important! The following safety precautions must always be observed. Hazard Symbols Fuel (gasoline) is extremely fl ammable and its vapors can explode if ignited. Store gasoline onl y in approved containers; in well ventilated; unoccupied areas approved; and away from sparks or flames.
5 Dust and Silica Warning Grinding/cutting/drilling of masonry, c oncrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respirator y disease, cancer, birth defects or other reproductive harm.
6 A. Safety Precautions 1. Before mounting any blade on the saw: the blade should be inspected for any damage which might have occu rred during shipment, handling or previous use. 2. The blade collars and arbors should be cleaned and examined for damage before mounting the blade.
7 I. PREPARATION B. Assembly Norton concrete saws are shipped partially assembled to protect parts of the saw which are subject to damage in transit. To prepare the saw for operation the following procedure is required. 1. Inspect the saw for shipping damage.
8 C. C31xx Concrete Saw Specifications Dimensions/Weight C61xx Length (Transport) 58 inch(1,473 mm) Width 36 inch (914 mm) Height 55 inch (1,397 mm) Weight Crated 1,530 lbs (694 kg) Weight Uncrated 1,420 lbs (644 kg) Engine Engine Mfg. Deutz Model F2L2011 Spec No.
9 C. C61xx Concrete Saw Specifications Dimensions/Weight C61xx Length (Transport) 58 inch(1,473 mm) Width 39-3/4 inch (1,010 mm) Height 55 inch (1,397 mm) Weight Crated 1,590 lbs (721 kg) Weight Uncrated 1,540 lbs (700 kg) Engine Engine Mfg. Deutz Model BF3L2011 Spec No.
10 II. OPERATION Read and understand this manual before running or using the machine! A. Installing the Blade 1. Insure that the Ignition Power Key Switch is in the OFF position and then insert the Blade Shaft Locking Pin into the Blade Shaft Locking hole.
11 Blade Shaft Installation Observe rotation arrow on blade and do not exceed maximum RPM stamped on blade. To meet ANSI safety standards, larger diameter blade collars are required for large diameter blades. Information is available upon request. NOTE: Organic bonded blades (A) must have a blotter.
12 Changing the Blade Side: 1. Insure that the Ignition Power Key S witch is in the OFF position and then insert the Blade Shaft Locking Pin into the Blade Shaft Locking hole. 2. Remove the blade shaft screw, (NOTE: Operator’s Right side is a left hand thread and the Operator’s Le ft side is right hand thread), and remove the outside collar.
13 9. Attach the Blade Guard by slid ing the Blade Guard Attachment Loop over the Bayonet Mount, attach t he Blade Guard Lock Pin, and close the Hinged Blade Guard Nose. 10. Attach the Blade Guard by slidi ng the Blade Shaft Guard Attachment Loop over the Blade Guard Bayonet Mount and then attach the Blade Shaft Guard Lock Pin.
14 4. Align the Front Pointer Rod by with the straight line by loosening the Front Pointer Rod Retaining Screws and moving the Front Pointer Rod. 5. Retighten the Front Pointer Rod Retaining Screws. 6. To Expand the Front Pointer Frame, remove the Wing Nuts and pull the Front Pointer Extension out way fr om the saw to the desired length.
15 C. Controls and Functions Prior to attempting to operate the engine, read the information contained in the engine owner's ma nual. An engine owner’s manual is supplied with every gasoline powered concrete saw. 1. Check Oil: Add oil if low. Refer to the Deutz engine owner's manual for the recommended SAE viscosity grades.
16 Insure that the operator is familiar with the control and gauge locations and functions before proceeding: Control and Gauge locations and function Chart Item Type Function Engine Control Module w/Hour Meter Control Starts Engine, LED warning indicators and will shut the engine down in the event of low oil, over temperature, engine over speed.
17 Item Type Function 12-volt Power Point Switch Control Activates the 12-volt Power Point Volt Meter Gauge Displays the char ging status of the alternator Tachometer Gauge Displays the Engine RPM Oil Pressure Gauge Displays the Engine Oil Pressure in PSI 5.
18 M. Allow the engine to warm to oper ating temperature before use. N. To adjust the engine speed either: a. Press the small button located in the center of the Vernier Throttle Control and Pull the large knob of the Vernier Throttle Control towards the rear of the machine to increase the engine speed.
19 Jackshaft Drive 61HP: Blade Diameter Engine RPM Engine Pulley Diameter Blade Shaft RPM Blade Shaft Pulley Diameter Blade Collar Diameter 42 inch (1067mm) 2800 4.0 inch (102 mm) 890 6 inch (152mm) 8 inch (203mm) 48 inch (1219mm) 2500 4.0 inch (102 mm) 800 6 inch (152mm) 8 inch (203mm) D.
20 Lethal Exhaust: Gas use only in well ventilated areas. Engine exhaust gases contain poisonous carbon monoxide which is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed building or confined area.
21 8. If wet cutting turn on the water supply at the source and then open the water valves on the saw. Make sure that there is a minimum of 5 to 8 gallons per minute of water flow!! If using the water pump turn the Pump Control Switch to the “On” position.
22 11. Transmission Engage/Disengage lever by fully to the engage position and slowly push the Forward/Reverse Lever forward until the desired speed is reached. NOTE: The further the Fo rward/Reverse Lever is moved the faster the machine will move in that dire ction.
23 F. Cutting Technique The machine is equipped with Depth Gauge and a Depth Stop to help with the sawing process. Depth Gauge The Depth Gauge shows the depth of cut in inches and centimeters. Each time the blade is changed the Depth Gauge must be reset.
24 Depth Lock The Depth Lock allows the operator to set the cutting depth. When the Depth Lock is used the machine will not lower bel ow the operator preset depth of cut. To set the Depth Lock: 1. Follow the instructions in sections D. Operating the Saw pages 9 to 21 and E.
25 xx). Do not force the blade in to the cut!! Step Cutting provides the best performance (fastest cut and longest blade life). Never saw deeper than 4” per pass as deeper passes will shorten the blade life and places higher stresses on the saw. Never twist, rotate, or bend the blade while in the cut.
26 Never operate saw with nose guard up. Never stand directly in front or in back of blade, either in or out of the cut. Never operate the saw without the blade guard and blade guard retaining pin in proper position. Use the Pointers as a guide. Never exert side press or twist the blade in the cut.
27 • If the saw stalls in the cut, immedi ately stop the forward speed and raise the blade out of the cut. If this is not done the belts can fail or the blade may be damaged. • Go slowly with a new blade until it opens up, that is, until the diamonds can be seen and felt.
28 hand side. If the blade is to be used on the Operator’s Left hand side the lead off will need to be reset. A good starting point is to set the lead off to 1 foot (305mm) movement to the opposite side of the blade in 25 feet (762cm) of forward movement of the saw.
29 III. Maintenance A: Engine Always refer to the Deutz Engine Operation Manual for complete detailed instructions and latest information. If you do not have your original Deutz Engine Operation Manual, contact the D eutz Corporation for a replacement.
30 Locations of Engine Components: Deutz Engine Components ‡ 1. Oil Filler Neck 2. Charge-air Line 3. Fan w/integrated generator 4. Narrow V-belt 5. Tractive electromagnet 6. Wheel-house cover 7. V-belt pulley on crankshaft 8. Oil Pan 9. Shut-off Lever 10.
31 Oil: Checking the Oil ‡: 1. Fill oil into oil pan up to the “Max” mark on the Engine Dipstick. The Engine Dipstick is located on the rear of the Engine, between the Engine and the Console. Use either of the two (2) Oil Filler Necks one is located on top of the engine, the other is located on the rear of the Engine to add oil.
32 Oil Specifications: Oil Type (Shipped from factory): SAE 20W20 Oil Change Quantity with Filter : 8.45 qt (8 liters) Oil Quality Grade: Lube Oils are differentiated by Deutz according to their performance and quality class. Oils of other comparable spec ifications can be used.
33 Oil Change intervals ‡: Lube Oil Grade Deutz Lube Oil Quality Class DQC I DQC II DQC III ACE Specification E2-96 E3-96/E5-02 E4-99 API Specification CF/C F-4 CG-4/CH-4 -NA- World Wide Specificati.
34 Winter Fuel Grades: Waxing may occur at lower temperatur es which will clog the fuel system and reduce the engines efficiency. If the ambient temperature is less than 32°F (0°C) a winter grade fuel (suitable to 5°F (-15°C) should be used.
35 Engine Service: For Engine Service and Maintenance schedule and Service and Maintenance information see the Deutz Operation Manual or contact your local Deutz Service Center for service information. The following Trouble shoot chart is ta ken from the Deutz Operation Manual.
36 B. Air Filter Assembly: Please note that the Air Filter Assemb ly for the 31HP and 61HP Engines are different and do not interchange. The C31xx units are equipped with a 31HP Deutz Diesel engine see section Air Filter C31xx on page 37 for details.
37 6. Inspect all Hoses for damage. R eplace if damaged. DO NOT use the machine until any damaged hoses are replaced. Inspect weekly. 7. Inspect all Fittings and Clamps.
38 Air Filter C61xx: The C61xx Classic series Diesel Concrete saw is equipped with three (3) stages of air filtration: the first is a Sy-Klone pre-filter; the next two is a Donaldson Air Cleaner with a Primary (Oute r) and secondary (Inner) air filters.
39 C. Bearings All of the bearings on Norton Saws ar e equipped with a hydraulic grease fitting (known as a grease zerk) for the easy of re-lubrication. The proper amount of lubrication in the bearing is extrem ely important. Both excessive and inadequate lubrication may cause a bearing failure.
40 D. "V" Belts Warning: Never make adjustments to belts or pulleys while engine is running! 1. The best tension for a belt drive is the lowest tension at which the belts will not slip under full load. 2. Simply take up the drive until the belts are snug in the grooves.
41 1. Remove the Hydraulic Pump Cover from the console. 2. Locate the Check Valve Adjusting Screw as shown below: 3. Turn the Check Valve Adjusting Screw clockwise to increase the raise speed and counterclockwise to decrease the raise speed. 4. Replace the Hydraulic Pump Cover.
42 3. Adjust the Inline Flow Control Valv e in small increments unit the desired lowering speed is meet. 4. Replace the Hydraulic Pump Cover. Hydraulic Pump Maintenance: 1. Hydraulic Pump Maintenance and Trouble Shooting Part Number: 149001: Manufac turer Monarch Model M-319-0110 All Monarch pumps are of the external gear type.
43 7. For warranty and service information on Monarch Hydraulic pumps, contact Monarch Hydraulics at: Phone: 616-458-1306 Web Site: http://www.monarchhyd.
44 the probe comes in contact with "HOT" electrical component. They are easily obtained from automotiv e jobbers or discount stores. c. Continuity Light: Continuity Light is like a test light but contains its own battery power source. It is used for testing electrical circuits when the components are not connected to a battery.
45 to form sludge), foaming and water settling to the bottom of the reservoir. Fifth, the oil must be able to pour or flow at the lowest expected temperature so that the oil can reach or get into the pump.
46 B. On systems that fail to prime or lose their prime, check for the following: 1. Correct unit mounting position in the case of a pump motor combination. It is either horizontal or vertical and failure to mount in proper manner could mean pump cannot prime (pick up oil) because the suction tube is not submerged in the oil at all times.
47 C. Cause for Low Voltage 1. Battery capacity too small. 2. Cable ends not electricity secu re to battery cable. (Solder them if necessary.) 3. Battery cable size too small for load and length of run. Copper #1 automotive battery cable is the recommended minimum size.
48 3. Place a few drops of oil on felt liner in head assembly. 4. Check brush set for wear and replace if necessary. 5. Blow dirt and dust out of motor housing and check for shorts, burnt wires, or open circuits in the field coil assembly. 6. Check armature and commentator for shorts or open circuits.
49 2. Use a circuit "test light" to test switch. (See Test Equipment Section) 3. Remove the wires from the switch and "touch" them together in the proper order to operate system. NOTE: All switch control stations subjected to the weather should be mounted so that the cord exits the bottom to prevent water from entering the box.
50 the ground wire du e to the construction of the motor solenoid switch (See Electrical Switches). Likely spots for "faults" are the same as shorts see above. J. Solenoid Coils Coils are used in solenoid start switches. Failures can be caused by vibration, water, improper voltage or corrosion.
51 label). On the "inline" style relief valve the return lines, threaded into the back, will have to be removed in order to reach the adjusting screw. The "internal" relief valve is adjusted with a screw driver and the "inline" relief is adjusted with a 1/4" alien key.
52 1. Symptom: In most cases a check valve will fail such that the load will drift down when the unit is in the "hold" position. NOTE: Check cylinder for leakage past piston seals. A bad piston seal will give the same symptom. 2. Repair procedures • Remove the spring retainer.
53 fluid, check the fan and accessory belts, clean the cooling fins, and also check for any fluid leakage. Do not pressure wash the transmission! 3. Use only the proper viscosity and ty pe of fluid. At normal operating temperatures, the optimum viscosi ty range is between 80-180 SUS (16-40 CS) and it should never fall below 60 SUS (10 CS).
54 1. Speed Control Lever: The operator’s right hand lever is the Forward/Reverse Lever. The Forward/Reverse Lever is used to c ontrol the speed and direction of the machine. The machine is equipped with a Neutral Lockout which prevents the Forward/Reverse Lever from acci dentally being moved from the Neutral Position.
55 Too Move the Machine: When the Transmission Engage/Disengage Lever is engaged, pushing the Forward/Reverse Lever slowly forwar d will increase the forward speed of the saw. Pulling it to the center will place the saw in neutral. The machine is equipped with a Neutral Lockout.
56 H. Electrical System A D C B See Section “Letter” for Details “A” Accessory/Switches “B” Controls/Instruments “C” Wiring Harness Connector “D” Engine.
57 Wiring Section “A” Accessory/Switches 3 2 7 3 2 7 3 2 7 Syl. + - + - Toggle Switch 20A 12 volt Single Pole Single Throw M A Toggle Switch 20A 12 volt Single Pole Single Throw Toggle Switch 20A .
58 Wiring Section “B” Controls/Instruments 1234 678 DEEP SEA 701HC CONTROL PANEL 9 5 10 AMP S + 4 + - RED RED S BROWN/BLACK BLACK/RED Volt Me ter Gage YELLOW/BLACK Gage Oil Press Tach omete r 32 +.
59 Wiring Section “C” Wiring Harness Connector Control/Instrument Side 9 6 5 4 3 2 1 BROWN BLACK RED BLACK BROWN RED YELLOW BLUE ORANGE YELLOW ORANGE BLUE 7 8 10 11 12 C /RED /BLAC K /BLACK /BLACK.
60 Wiring Section “D” Engine Starter Motor Alternat or Crank Solenoid GREEN/YELLO W Fuel Solenoid 86 87 87a 85 30 Fuel Shut-off Soleno id Relay G WK N.
61 IV. PARTS LIST SECTION A. Ordering Information 1. List model number and serial number of machine. 2. List part number and serial num ber of part not the item number. 3. All positions on the machine are fr om the Operator’s Position when running the machine 4.
62 B: Blade Guard Conversion Chart Straight Drive (Non-Jackshaft Models Only) Blade Size 14" 20" 26" 30" 36" Engine Pulley P/N 237219 237219 237219 237219 237219 Engine Pulley.
63 C: Service Parts Main Frame Group 31HP and 61HP.
64 Main Frame Group 31HP and 61HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 ENG. BASE WELDMENT 237338 27 BATTERY CLIP 237380 2 WASHER 5/8 SAE 8172013 28 NUT 1/4-20 HEX LOCK 8160001 3 NUT 5.
65 Main Frame Group 31HP and 61HP 52 SHAFT COVER 61 HP 237398 56 NUT 3/8-16 HEX 8142003 52 SHAFT COVER 31 HP 237397 57 SCR 3/8-16 X 2 1/2 HEX HD CAP 8041056 53 CONSOLE REAR COVER 61 HP 237392 58 SCR 1.
66 Engine Group 61HP.
67 Engine Group 61HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 See INSTRUMENT PANEL Detail -NA- 21 AIR FILTER INNER (SAFETY) 237276 2 GROMMET N1C0066 22 AIR FILTER OUTTER (PIRMARY) 237277 .
68 Engine Group 31HP.
69 Engine Group 31HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 See INSTRUMENT PANEL Detail -NA- 14 FUEL FILTER ELEMENT 31HP ONLY 237285 2 GROMMET N1C0066 15 NUT 7/16-14 HEX HEAD 8143004 3 .
70 Stub Shaft Group 31HP and 61HP.
71 Stub Shaft Group 31HP and 61HP ITEM DESCRIPTION PART No. 1 SPACER RING BEARING PLATE 237131 2 KEY 1/2" X 1/2" X 5" 9201272 3 SCR M10 x 1.0 x 50 HEX HEAD CAP DIN912 (Sold Individually) (8 required) 237271 4 BEARING 6013C3 237432 5 BEARING PLATE 237218 6 SCR M10 X 50 1.
72 Instrument Panel Group 31HP and 61HP 1 2 6.
73 Instrument Panel Group 31HP and 61HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 INSTRUMENT PANEL HOUSING 237226A 10 VOLT METER 237231 2 SCR 3/8-16 X 1 HEX HD CAP (Sold Individually (2 re.
74 Transmission and Rear Axle Group 31HP and 61HP.
75 Transmission and Rear Axle Group 31HP and 61HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 # 40 DRIVE CHAIN N1C0050 25 BELT 3VX670 (1) 237246 2 # 40 CONNECTOR LINK N1C0051 26 SCR 10-24 X .
76 Transmission and Rear Axle Group ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 49 SCR M10 X 50 1.5 DIN933 237242 52 SEE STUB SHAFT GROUP -NA- 50 IDLER ARM N1E0075 53 SCR 1/2-13 X 1-3/4 HEX HD CAP 8041097 51 NUT M10 1.
77 Depth Stop and Front Axle Group 31HP and 61HP.
78 Depth Stop and Front Axle Group 31HP and 61HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 DEPTH STOP HANDLE N1C0078 21 CABLE CLAMP N1C0085 2 PIN 1/8 X 1 ROLL 237406 22 SPRING N1C0083 3 WA.
79 Controls and Lever Group.
80 Controls and Lever Group ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 SWITCH BOOT N1C0072 22 ROD END N1C0075 2 SCREW N1D0240 23 THREADED ROD N1E0080 3 SWITCH MNT.
81 Electro-Hydraulic Group 31HP and 61HP.
82 Electro-Hydraulic Group ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 HYDRAULIC PUMP (FLUID: USE ATF DEXTRON B) 149001 12 HYD FITTING 1/4 N1D0006 2 BREATHER CAP 3/4MPT 237269 13 FLOW CONTROL VALVE N1C0079 3 SOLINOID VALVE N1C0182 14 ELBOW N1D0007 4 SOLINOID MAGNET N1C0181 15 HYDRAULIC HOSE ASSY.
83 Blade Shaft Group (Non-Jackshaft) 31HP and 61HP.
84 Blade Shaft Group (Non-Jackshaft) ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 SEE STUB SHAFT GROUP -NA- 12 WASHER 5/8 SAE 8172013 2 SCR 5/8-11 X 2 1/2 HEX HD CAP 8041144 13 COLLAR OUTER 4.
85 Blade Guard Group.
86 Blade Guard Group 31HP and 61HP ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 WATER HOSE 1/2 N1C0114 23 BLD. GD. ASSY. 48” JACKSHAFT N1B0085 2 HOSE CLAMP N1C0113 -NA- SPRING FOR BLADE GUA.
87 Water Control System Group ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 SAFETY SWITCH 224496 10 ¾ FGH SWIVEL X ½FPT w/WASHER N1D0082 2 BUSHING 1/2 X 1/8 REDUCING 237420 3 TEE 1/2" P.
88 Optional Water Pump Group Exploded View Assembled View To Water System Water Pump Attaches Here Operator's Left Side of Console Wa t e r I n l e t W a t e r O u t l e t.
89 Optional Water Pump Group ITEM DESCRIPTION PART No. ITEM DESCRIPTION PART No. 1 FIT BARB ½ MPT X ½ MALE BARB 9600016 6 SCR ¼-20 UNC x ¾ HEX HEAD CAP (Sold Individually 4 Required) 8041004 2 WAT.
90 Saint-Gobain Abrasives, Inc. 2270 West Washington Street Stephenville, TX 76401-3798 Phone: 800-554-8003 254-918-2310 Fax: 800-443-1092 254-918-2312.
An important point after buying a device Norton Abrasives C3120 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Norton Abrasives C3120 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Norton Abrasives C3120 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Norton Abrasives C3120 you will learn all the available features of the product, as well as information on its operation. The information that you get Norton Abrasives C3120 will certainly help you make a decision on the purchase.
If you already are a holder of Norton Abrasives C3120, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Norton Abrasives C3120.
However, one of the most important roles played by the user manual is to help in solving problems with Norton Abrasives C3120. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Norton Abrasives C3120 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
