Instruction/ maintenance manual of the product NPS40 Napoleon Fireplaces
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W415-0616 / B / 02.18.08 1 W415-0616 / B / 02.18.08 $10.00.
W415-0616 / B / 02.18.08 2 T ABLE of CONTENTS PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE PG 3-5 INTRODUCTION W arranty W arnings and safety precautions 6-10 GENERAL INTRODUCTION General Instructio.
W415-0616 / B / 02.18.08 3 NAPOLEON ® Pellet Heaters are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON ® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work.
W415-0616 / B / 02.18.08 4 WARNINGS AND SAFETY PRECA UTIONS.
W415-0616 / B / 02.18.08 5 WARNINGS AND SAFETY PRECA UTIONS.
W415-0616 / B / 02.18.08 6 GENERAL INTR ODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Napoleon® Pellet Heater . This heater is designed for use with Pelletized Wood Only . Please read this entire manual before installation and use of this pellet fuel-burning room heater .
W415-0616 / B / 02.18.08 7 DIMENSIONS Figures 1a-b NPI40 with NI800 Flashing Shown NPS40 Figures 2a-c.
W415-0616 / B / 02.18.08 8 DIMENSIONS CONTINUED Figures 3a-c NPI40 with AK9 Adapter and CISK Flashing Shown.
W415-0616 / B / 02.18.08 9 DIMENSIONS CONTINUED Figures 4a-c NPI40 with AK8 Adapter and GICSK Flashing Shown.
W415-0616 / B / 02.18.08 10 GENERAL INST ALLA TION HEA TER PLA CEMENT PLANNING Y OUR INST ALLA TION Have an authorized Napoleon® dealer install the heater . If you install the heater yourself, have your dealer review your installation plans and/or installation.
W415-0616 / B / 02.18.08 11 SAFETY FEA TURES BLOWER OVER-RIDE SWITCH: Y our heater is equipped with a convection blower that circulates hot air into your room. This switch will automatically turn the blower on, when the temperature at the back of the fi re box reaches a cer- tain temperature.
W415-0616 / B / 02.18.08 12 GENERAL VENTING Must be an approved 3" or 4" Diameter T ype "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry fi replace installations.
W415-0616 / B / 02.18.08 13 * * * * * Recommended to prevent condensation on windows and thermal breakage ** This is a recommended distance . For additional r equir ements chec k local codes .
W415-0616 / B / 02.18.08 14 NPS40 INST ALLA TION STRAIGHT INST ALLA TION Through the W all Installations Interior V ertical V ents CORNER INST ALLA TION Through the W all V ents Interior V ertical V ents NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-turning elbow or "T ee".
W415-0616 / B / 02.18.08 15 VENTING INST ALLA TION EXAMPLES HORIZONT AL EXHAUST THR OUGH WALL INST ALLA TION Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONT AL TERMINA TION INST ALLA TION Figur.
W415-0616 / B / 02.18.08 16 MINIMUM INSIDE VERTICAL CLEARANCES Outside air (Recommended) (Installation showing inlet of out- side air in ventilated crawl space) Ceiling Support V ent must maintain 3” clearance to combus- tibles.
W415-0616 / B / 02.18.08 17 Figure 17 HEARTH MOUNT INST ALLA TION Floor Protection 6” MIN Clean-out tee Outside Air (Recommended) Storm Collar V ertical Cap Chimney Cap Bring outside air to the stove Pellet Liner Flue Cover Pellet Ve n t Clean all ashes out of the inside of the fi replace.
W415-0616 / B / 02.18.08 18 NPI40 INST ALLA TION O VER VIEW See the section “INST ALLA TION - MINIMUM MANTEL CLEARANCES” Drywall (or other combustible material) See the sections “GENERAL VENTING.
W415-0616 / B / 02.18.08 19 Figure 22 INST ALLA TION INT O A MASONR Y FIREPLACE Stand-offs (See Dimensions on page 7) may be removed to fi t the insert into the fi replace. When installing the insert into a masonry fi replace, do not remove any bricks or masonry .
W415-0616 / B / 02.18.08 20 INST ALLA TION INT O A F A CTOR Y BUIL T (MET AL) FIREPLACE Figure 23 Stand-offs (See Dimensions on page 7) may be removed to fi t the insert into the fi replace. When installing the insert into a factory built fi replace, you must not modify any part that would alter the integrity in any way .
W415-0616 / B / 02.18.08 21 INST ALLA TION INT O A COMB USTIBLE BUIL T -IN ENCLOSURE Figure 24a MINIMUM FRAMING DIMENSIONS When installing the insert as a "Built-in" heater , it is important to maintain the "Clearances to Combustibles" as illustrated in Figure 24a-b.
W415-0616 / B / 02.18.08 22 Figure 25 MINIMUM ENCLOSURE CLEARANCES.
W415-0616 / B / 02.18.08 23 1. Secure the Right Flashing to the right side of the unit using two of the #8 x 1/2" screws . NOTE: Feed the Air Control Rod into the Air Control Slot on the Right Flashing before securing. (FIGURE 26) 2. T wist spring handle (supplied with the heater) onto the air control rod until it hits the stop.
W415-0616 / B / 02.18.08 24 CAUTION: Never use gasoline, lantern fuel, lighter fl uid to start or "freshen-up" a fi re in this heater . Keep all such fl uids away from heater when in use.
W415-0616 / B / 02.18.08 25 ! W ARNING GENERAL MAINTENANCE NPS40 AND NPI40 D AIL Y ( WHENEVER USING THE HEA TER ) The front of the heater becomes very hot during opera- tion. Let the heater cool completely before conducting service. 1. Open the side doors on either side of the heater .
W415-0616 / B / 02.18.08 26 Make certain the heater has fully cooled (approximately 25 minutes) before opening the door and conducting service. T o clean the burn pot, open the door and knock away any debris on the burn pot. If se- verely clogged, remove the burn pot to gain bet- ter access.
W415-0616 / B / 02.18.08 27 The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases.
W415-0616 / B / 02.18.08 28 Inspect the door gasket to make sure it is fully attached. Heater gasket cement can be used to re-attach if necessary . If the door gasket is worn or fl attened, replace. Check the door to make sure it latches correctly . The latch should engage with a slight amount of resistance, yet not be too diffi cult.
W415-0616 / B / 02.18.08 29 Figure 48 NORMAL OPERA TING SOUNDS.
W415-0616 / B / 02.18.08 30 WIRING DIA GRAM Figure 49.
W415-0616 / B / 02.18.08 31 # P ART NO . DESCRIPTION 1 W660-0052 LOW LIMIT SWITCH 140°F (80°C) 2 W660-0053 OVER-RIDE SWITCH 160°F (71°C) 3 W660-0054 IGNITION SWITCH 120°F (60°C) 4 W660-0055 HIGH.
W415-0616 / B / 02.18.08 32 COMMON REPLA CEMENTS P ARTS.
W415-0616 / B / 02.18.08 33 NPS40 REPLA CEMENTS P ARTS 57 38 61 44 63 65 57 64 56 58 59 60 66 15 31 39 54 40 53.
W415-0616 / B / 02.18.08 34 NPI40 REPLA CEMENTS P ARTS.
W415-0616 / B / 02.18.08 35 NPI40 A CCESSOR Y PA R T S COMMON A CCESSOR Y P ARTS.
W415-0616 / B / 02.18.08 36 TR OUBLESHOO TING SYMPT OM TEST SOL UTION *NOTE: All troubleshooting procedures should be carried out by qualifi ed technicians or installers.
W415-0616 / B / 02.18.08 37 TR OUBLESHOO TING CONTINUED SYMPT OM Feed rate dial has no effect on the fi re (timer control only) The convection blower is not functioning nor- mally The heater will not operate when hot TEST SOL UTION - Secure all connections to the power control module.
W415-0616 / B / 02.18.08 38 TR OUBLESHOO TING CONTINUED SYMPT OM TEST SOL UTION The 200°F (93°) high limit tem- perature sensor has tripped The heater will not turn off The heater keeps going out Ex.
W415-0616 / B / 02.18.08 39 SER VICE AND MAINTENANCE L OG Dealer's Name: Dealer's Address: City: State/Province: Zip Code/Postal Code: Serial Number: Date of Purchase: Date Installed: Notes:.
W415-0616 / B / 02.18.08 40 NO TES.
An important point after buying a device Napoleon Fireplaces NPS40 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Napoleon Fireplaces NPS40 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Napoleon Fireplaces NPS40 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Napoleon Fireplaces NPS40 you will learn all the available features of the product, as well as information on its operation. The information that you get Napoleon Fireplaces NPS40 will certainly help you make a decision on the purchase.
If you already are a holder of Napoleon Fireplaces NPS40, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Napoleon Fireplaces NPS40.
However, one of the most important roles played by the user manual is to help in solving problems with Napoleon Fireplaces NPS40. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Napoleon Fireplaces NPS40 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
