Instruction/ maintenance manual of the product QP-301TH Multiquip
Go to page of 70
OPERA TION AND P AR TS MANUAL © COPYRIGHT 2004, MUL TIQUIP INC . Re vision #4 (10/05/05) MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE.
P A GE 2 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05).
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMENT 800-427-1244 or 310-.
P A GE 4 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) Specification and part number are subject to change without notice . NOTE QP-301TH Gasoline Powered T rash Pump Here’ s How T o Get Help ....................................
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account numbe.
P A GE 6 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-202TH — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 7 Accidental Starting QP-202TH — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF s witch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approved respiratory protection.
P A GE 8 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, aw ay from sparks and open flames. ■ AL W A YS use extreme caution when w o rking with flammable liquids.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 9 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns.
P A GE 10 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP-202TH Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MH T 1 0 3 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 11 QP-301TH — SPECIFICA TIONS/DIMENSIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — GENERAL INFORMA TION APPLICA TION The QP-301TH T rash Pump is designed to be used f or de- watering applications.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 13 Figure 2 shows a typical application using the QP-301TH Centrifugal T rash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids.
P A GE 14 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — B ASIC ENGINE Figure 3. Engine Controls and Components INITIAL SER VICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 15 QP-301TH — PRE-INSPECTION (ENGINE) Figure 4. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
P A GE 16 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remo ve fill cap (Figure 2) and fill pump casing with water .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 17 QP-301TH — INITIAL ST ART -UP (ENGINE) Star ting the Engine ( HOND A engine) 1 .
P A GE 18 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — INITIAL ST ART -UP (ENGINE) 6 . Grasp the star ter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 19 NO TE P A GE.
P A GE 20 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — MAINTENANCE (PUMP) T o perf or m the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 21 QP-301TH — MAINTENANCE (PUMP) Figure 17. Pump V acuum T ester Pressure reading may vary depending on altitude.
P A GE 22 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced by T ab le 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 23 Maintenance P erf or m the engine maintenance procedures as indicated belo w: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 25 NO TE P A GE.
P A GE 26 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w o P ( .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 27 QP-301TH — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 29 QP-301TH — SUGGESTED SP ARE P AR TS QP-301TH TRASH PUMP1 T O 3 UNITS W/HOND A GX240K1P A2 ENGINE Qt y . P/ N Description 2 ............ KIT301T ................ KIT , MECHANICAL SEAL, O-RINGS 1 .
P A GE 30 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — PUMP ASSY . PUMP ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 31 QP-301TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 GX240K1P A2 ENGINE, HOND A 1 2 1343100010 CASIN.
P A GE 32 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) QP-301TH — PUMP ASSY . PUMP ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 33 QP-301TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 6 0131151030 CAP SCREW (SUCTION CO VER) M10 X 3.
P A GE 34 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) AIR CLEANER ASSY . HOND A GX240K1P A2 ENGINE — AIR CLEANER ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 35 AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16281ZE2000 GASKET , ELBOW 1 2 17210ZE2505 ELEMENT , AIR CLEANER (DU AL) .
P A GE 36 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) CAMSHAFT ASSY . HOND A GX240K1P A2 ENGINE — CAMSHAFT ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 37 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE2306 CAMSHAFT ASSEMBL Y ............................ 1 ........... INCLUDES ITEM W/ * USE UP T O ...............
P A GE 38 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) CARBURET OR ASSY . HOND A GX240K1P A2 ENGINE — CARBURET OR ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 39 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * + ■ 16010ZE2812 GASKET SET 1 2 * 16011ZA0931 V AL V E S ET , FL OA T 1 3 * 16013ZA0931 F LOA T S E T 1 4 * 16015ZE2005 CHAMBER SET , FLOA T .
P A GE 40 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) HOND A GX240K1P A2 ENGINE — CONTROL ASSY . CONTROL ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 41 HOND A GX240K1P A2 ENGINE — CONTR OL ASSY . CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16551ZE2000 ARM, GO VERNOR 1 3 16555ZE2000 ROD , GO VERNOR 1 4 16561ZE2000 SPRING, GO VERNOR 1 5 16562ZE2000 SPRING, THR O TTLE RETURN 1 6 16570ZE2W00 CONTROL ASSY .
P A GE 42 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) CRANKCASE CO VER ASSY . HOND A GX240K1P A2 ENGINE — CRANKCASE CO VER ASSY .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 43 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 11400ZE2601 CO VER ASSY , CRANKCASE ..................... 1 ........... INCLUDES ITEMS W/ * 3 11381ZE2800 GASKET , CASE CO VER .
P A GE 44 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) CRANKSHAFT /BALANCER WEIGHT ASSY . HOND A GX240K1P A2 ENGINE — CRANKSHAFT/B ALANCER ASSY .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 45 CRANKSHAFT /BALANCER WEIGHT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 13320ZE2651 CRANKSHAFT , P- T YPE .
P A GE 46 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) CYLINDER BARREL ASSY . HOND A GX240K1P A2 ENGINE — CYLINDER B ARREL ASSY .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 47 CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12000ZE2834 CYL.
P A GE 48 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) CYLINDER HEAD ASSY . HOND A GX240K1P A2 ENGINE — CYLINDER HEAD ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 49 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12200ZH9000 CYLINDER HEAD ......................................... 1 ......... INCLUDES ITEMS W/ * 2 * 12204ZE2306 GUIDE, V AL VE OS (OPTIONAL) 1 3 * 12205ZE2305 GUIDE, EX.
P A GE 50 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) F AN CO VER ASSY . HOND A GX240K1P A2 ENGINE — F AN CO VER ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 51 F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16731ZE2003 CLIP , TUBE 1 2 19610ZE2010ZA CO VER, F AN *R8* BRIGHT RED 1 2 19610ZE2010ZC CO VE R, F A N *NH1* BLA CK 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB- HARNESS 1 5 36100ZE1015 SWITCH ASSY .
P A GE 52 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) FL YWHEEL ASSY . HOND A GX240K1P A2 ENGINE — FL YWHEEL ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 53 FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19511ZE2000 F AN, COOLING 1 2 28450ZE2W11 PU L LE Y , ST A R TER (SCREEN GRID) 1 4 31100ZE2010 FL YWHEEL 1 7 90201ZE3V00 NUT , SPECIAL 16MM .
P A GE 54 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) FUEL T ANK ASSY . HOND A GX240K1P A2 ENGINE — FUEL T ANK ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 55 FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER 107MM 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE2010ZD T ANK, FUEL *NH1* BLACK 1 5 17620ZH7023 C AP , FUEL FILLER .
P A GE 56 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) IGNITION COIL ASSY . HOND A GX240K1P A2 ENGINE — IGNITION COIL ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 57 IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE2023 COIL ASSEMBL Y , IGNITION 1 2 30700ZE1013 CAP ASSEM.
P A GE 58 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) MUFFLER ASSY . HOND A GX240K1P A2 ENGINE — MUFFLER ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 59 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZE2W00 MUFFLER 1 2 18320ZE2W00 P RO TECTOR, MUFFLER 1 3 18323ZE2.
P A GE 60 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) PIST ON ASSY . HOND A GX240K1P A2 ENGINE — PIST ON ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 61 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZE2013 RING SET , PIST ON (ST AND ARD) 1 1 13011ZE2013 RING SET , PIST ON OS0.25 1 1 13012ZE2013 RI N G S ET , PISTON OS .
P A GE 62 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) RECOIL ST AR TER ASSY . HOND A GX240K1P A2 ENGINE — RECOIL ST ARTER ASSY .
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 63 RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZE2W01ZB ST A R TER ASSY , RECOIL *NH1* BLK .
P A GE 64 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) NO TE P A GE.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 65 GASKET KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 11381ZE2801 GASKET , CASE CO VER 1 2 * 12251ZE2800 GASKET , CYLINDER HEAD 1 3 * 12391ZE2020 GASKET , CYL.
P A GE 66 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) HOND A GX240K1P A2 ENGINE — LABELS ASSY . L ABELS ASSY ..
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 67 L ABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZE2W01 EMBLEM (INTERNAL) 1 2 87522ZE1810 MARK, CA UTION (EXTERNA.
P A GE 68 — QP-301TH TRASH PUMP — P ARTS MANU AL — REV . #4 (10/05/05) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
QP-301TH TRASH PUMP — PARTS MANUAL— REV. 4 (10/05/05 ) — PAGE 69 NO TE P A GE.
OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.
An important point after buying a device Multiquip QP-301TH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip QP-301TH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip QP-301TH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip QP-301TH you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip QP-301TH will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip QP-301TH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip QP-301TH.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip QP-301TH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip QP-301TH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
