Instruction/ maintenance manual of the product PS403020 Multiquip
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OPERA TION MANUAL P/N 37745 THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to the State Some examples of these c hemicals are: Lead from lead-based paints.
Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks.
P A GE 4 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — T ABLE OF CONTENTS T ab le of Contents .................................................... 4 Dimensions ....................................................
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 5 A B C D E MQ PS4030 SA W — DIMENSIONS Figure 1. Chassis & Dimensions - Sideview S N O I S N E M I D & S I S S A H C . 1 E L B A T E C N E R E F E R R E T T E L N O I T P I R C S E D S N O I S N E M I D ) m m ( .
P A GE 6 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) G L I J H K F MQ PS4030 SA W — SPECIFICA TIONS Figure 2. Chassis & Dimensions - Bottomview S N O I T A C I F I C E P S T F A H S D N A E D A L B .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 7 MQ PS4030 SA W — ENGINE SPECIFICA TIONS S N O I T A C I F I C E P S M E T S Y S N O I S S I M S N A R T .
P A GE 8 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 9 D AIL Y PRE-OPERA TION CHECKLIST COMMENTS: D AIL Y PRE-OPERA TION CHECKLIST T S I L K C E H C N O I T A R E P O - E R P Y L I A D 1 . k c e h c e g a m a d d n a e r a w d r a H 2 . l e v e l l i o e n i g n E 3 .
P A GE 10 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) HAZARD SYMBOLS Engine exhaust gases contain harmful toxins and will displace oxygen when running in an enclosed or confined area. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 11 Accidental Starting Respiratory Hazard AL W A YS wear approv ed respirator y protection.
P A GE 12 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — R ULES FOR SAFE OPERA TION SAFETY ■ DO NOT operate or service this equipment before you read, understand, and comply with all safety messages in this manual .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 13 ■ V erify the engine star t s witch is set to the OFF position bef ore installing a blade. ■ Use proper blades and follow the blade manufacturer's recommendations. Match the blade RPM (Blade Shaft RPM) to the recommended blade surface feet per minute.
P A GE 14 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) ■ Examine blade flanges f or damage and e xcessive w ear . ■ Ensure the cleanliness of the blade before blade is installed. Blade should fit snugly on the shaft and against the inside/ outside blade flanges.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 15 ■ DO NOT use the handle bars and/or front pointer as lifting points. ■ AL W A YS use ramps capable of suppor ting the weight of the saw and the oper ator to load and unload the saw .
P A GE 16 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Battery The battery contains acids that can cause injury to the eyes and skin. T o a v oid ey e irr itation, alwa ys wear saf ety glasses or f ace shielding. Use well insulated gloves when picking the battery up .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 17 All MQ PS4030 saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc.
P A GE 18 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — OPERA TION AND SAFETY DECALS Machine Safety Decals The MQ PS4030 SA W is equipped with a number of operation and saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 19 1 2 MQ PS4030 SA W — SERIAL T A G INFORMA TION Figure 4. Serial T ag/Locations Serial T ag The serial tag contains the model number and serial number of the saw .
P A GE 20 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) 1 2 4 3 11 10 13 17 14 16 7 15 6 5 9 8 18 12 MQ PS4030 SA W — CONTROLS AND INDICA T ORS Figure 5. MQ PS4030 SA W Controls and Indicator s 11. Right W ater Flow V alve – Opens and closes water supply to water supply system.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 21 14 13 10 11 12 8 7 9 15 2 1 5 6 4 3 MQ PS4030 SA W — COMPONENTS Figure 6. MQ PS4030 SA W Components 1 . Front Pointer Assembly 2 . Blade Wrench 3 . Bladeshaft Pulley Guard 4 . Bladeshaft Assembly 5 .
P A GE 22 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — B ASIC ENGINE INFORMA TION Figure 7. Basic Engine Components Basic Engine Components The following refer to basic engine components and their functions that an operator ma y need to ref erence .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 23 MQ PS4030 SA W — CHOOSING PROPER BLADE SIZE Choosing Proper Blade Size T o select the proper size b lade f or the job requires a.
P A GE 24 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Blade RPM vs. Surface Feet Per Minute (SFPM) When choosing a blade for your cutting conditions, follow the blade manufacturer's recommendations. Match the blade speed (Blade Shaft RPM) to the recommended blade Surf ace Feet P er Minute (SFPM) See table 7.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 25 1 . Drive Pin Hole – A commonly located hole on the diamond blade core that prevents operational blade slippage between the inner & outer blade flanges (collars).
P A GE 26 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) A B MQ PS4030 SA W — INST ALLING THE BLADE Installing the Blade The blade can be mounted on either side of the saw to accomodate different cutting jobs. With the proper sized blade selected, install the new blade referring to the following procedure.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 27 A B An improperly torqued Mounting Bolt can cause the inside diameter of the Blade, Blade Shaft, and Flange Bushing to quickly wear . This can result in poor cutting characteristics or premature failure of these parts requiring replacement and machine "downtime".
P A GE 28 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Installing a Blade Guard: NEVER operate the saw with the front half of the Blade Guard removed.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 29 MQ PS4030 SA W — BLADE GU ARDS 1 . Slide the Blade Guard straight downward to engage the tapered Mounting Clip. (See Figure 17.) Blade Guards 30" and Smaller: 2 . Connect the water delivery hose to the Blade Guard.
P A GE 30 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — W A TER DELIVER Y SYSTEMS Water Delivery System (Option) When storing the saw where temperatures may drop below freezing, blow out the water lines to prevent damage to the water delivery system.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 31 MQ PS4030 SA W — B A TTER Y T o install the batter y on the saw , make sure that the batter y is properly clamped into the battery box. Connect the positive cable to the positive terminal on the battery first, then connect the negative cable to the negative terminal.
P A GE 32 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — FUELING THE SA W Fueling the Saw This saw f eatures an 8 gallon, clear , molded plastic fuel tank f or ease of checking the fuel level. It has a central drain and a shutoff v alv e.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 33 2 3 1 MQ PS4030 SA W — POINTER ADJUSTMENT Cold W eather Operation Glow Plugs In weather where temperatures reach below 30 o farenheit/ 0 o Celsius, Glow Plugs may be required to start engine.
P A GE 34 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — RAISE-LO WER CONTROLS Raise - Lower Controls The MQ PS4030 saw uses a 12-volt hydraulic pump and cylinder to raise and lo wer the sa w .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 35 MQ PS4030 SA W — BLADESHAFT ENGA GE SYSTEM Setting the Depth Stop The PS4030 saw uses a controlled Depth Stop to position and set the blade at a desired cut depth. (Figure 29.) 1 .
P A GE 36 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Wheel Drive System The MQ PS4030 saw features a cable-controlled hydrostatic transmission with infinite Forward-Neutral-Reverse (F-N-R) speed adjustment. This is controlled by the operation through the control handle located on the operator control panel.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 37 MQ PS4030 SA W — OPERA TION 8 . Allow the engine to warm up for several minutes. 9 . Set the throttle to the recommended engine RPM to match the recommended blade speed of the attached blade.
P A GE 38 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — LO ADING AND TRANSPOR TING LO ADING/UNLO ADING AND TRANSPORTING THE SA W Loading and Unloading When LO ADING , UNLO ADING , or when on a STEEP SLOPE , the engine MUST BE at 1800 RPM or above to prevent loss of control.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 39 B A Certain maintenance operations or machine adjustments require specialized knowledge and skill. Attempting to perform maintenance operations or adjustments without the proper knowledge, skills or training could result in equipment damage or injury to personnel.
P A GE 40 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) 16 15 6 5 4 14 1 17 2 18 19 4 1 2 3 1 5 MQ PS4030 SA W — MAINTENANCE Engine This saw f eatures a 30 HP DEUTZ Tier II diesel engine, F2L2011. Complete engine service details and recommendations can be found in the engine manufacturer's manual included with the saw .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 41 1 2 F C TEMPERA TURE RANGE EXPECTED BEFORE NEXT OIL CHANGE -20 0 20 SAE 15W-40 SAE 20W-50 SAE 10W-30, 10W -40 32 40 60 80 100 -30 -20 -10 0 10 20 30 40 SAE 0W-30, 0W -40 SAE 5W-30, 5W -40 MQ PS4030 SA W — MAINTENANCE T able 9.
P A GE 42 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — MAINTENANCE Oil And Fuel Lines ■ Check the oil and fuel lines and connections regularly for leaks or damage . Repair or replace as necessar y . Figure 41.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 43 MQ PS4030 SA W — MAINTENANCE Cooling System Refer to your engine manual for additional information. Figure 43. Air Cleaner Removal The Deutz 2011 Series Engine uses a robust, heavy duty oil cooler system to cool the engine.
P A GE 44 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Removable Guards and Access Panels Figure 46. Guards & Panels 1. Blade Guard 2. Rear Access Panel 3. Console Access Panel 4. Belt Guard 5. Flange Guard 6. Engine Guard For ease of service access, the guards and access panels shown in Fig.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 45 3 4 5 2 1 1 2 3 MQ PS4030 SA W — MAINTENANCE Belts and Pulleys This saw uses a 6 groove 3V X 500 Optibelt for it's Drive Belt System and a Hydrostatic Pump Belt, (AX-35). Figure 47.
P A GE 46 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) 1 1 2 2 3 3 4 4 5 5 6 6 7 7 Blade Shaft Maintenance The fully enclosed Blade Shaft eliminates most maintenance. Should the Blade Shaft need ser vice or repair how e v er , contact the manufacturer for details.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 47 MQ PS4030 SA W — MAINTENANCE Removal and Replacement T o ensure correct Blade Shaft/Wheel alignment this operation should be perf or med by and authorized Service Center . Blade Alignment Figure 52.
P A GE 48 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Figure 55. Blade Flange Puller Correct removal or installation of the Inner Blade Flange requires Flange Puller (p/n 18503) as shown in figure 55.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 49 MQ PS4030 SA W — MAINTENANCE NOTE If the Inner Flange does not readily break free from the tapered Blade Shaft while the center puller bolt is tightened, lightly tap on the center puller bolt to allow the flange to break free from the shaft.
P A GE 50 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) Circuit Breakers Thermal circuit breakers are located behind the console access cover at the top of the console. Figure 58. Circuit Breakers Under normal circumstances the circuit breakers do not require ser vice.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 51 MQ PS4030 SA W — MAINTENANCE PTO Drive Maintenance Disassembly of the PTO Drive and replacement of the PTO Drive Sheave/Bearing Assembly requires the PTO Bearing Puller , p/n 18610.
P A GE 52 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) 3 8 2 1 6 7 5 4 MQ PS4030 SA W — MAINTENANCE 1. Pump Motor 2. Lift Pump Reservoir 3. Raise-Lower V alve (Solenoid) 4. Raise-Lower T oggle 5. Raise-Lower Wire Harness 6. Lift Cylinder 7.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 53 1 3 2 1 2 3 4 NEVER use your hand to find hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur .
P A GE 54 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — MAINTENANCE Figure 66. Hydraulic System Drains T o prev ent hydr aulic pump damage, pre-fill the filter with oil prior to installing it. CAUTION CAUTION CAUTION CAUTION CAUTION 3 .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 55 Decommissioning Saw/Components Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable.
P A GE 56 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — TROUBLESHOO TING Certain operations referred to in this troubleshooting section such as re-seating valves or replacing piston rings may require special tools and must be performed by trained and competent personnel.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 57 MQ PS4030 SA W — TROUBLESHOO TING ) D E U N I T N O C , E N I G N E ( G N I T O O H S E L B U O R T . 2 1 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S r e p o r p s i n o i s s e r p m o c " r e w o p n i k a e W " .
P A GE 58 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — TROUBLESHOO TING G N I T O O H S E L B U O R T E D A L B .
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 59 NO TE P A GE.
P A GE 60 — MQ PS4030 SA W • OPERA TION MANU AL — REV . #0 (02/29/08) MQ PS4030 SA W — WIRING DIA GRAM.
MQ PS4030 SAW • OPERATION MANUAL — REV. #0 (02/29/08) — PAGE 61 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
OPERA TION MANUAL MUL TIQUIP INC . . . . . 18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 F AX: 310-537-3927 E-mail:mq@multiquip.com Internet :multiquip.com Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MUL TIQUIP INC.
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However, one of the most important roles played by the user manual is to help in solving problems with Multiquip PS403020. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip PS403020 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
