Instruction/ maintenance manual of the product MQP45GM Multiquip
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© COPYRIGHT 2007, MQ PPOWER MQ POWER APPLICA TION & INST ALLA TION MANUAL Industrial Generator Set Application & Installation Manual Re vision #4 (09/07/07) P ARTS DEP ARTMENT : 800-427-1244 F A X: 800-637-3284 SER VICE DEP ARTMENT : 800-835-2551 F AX: 310-638-8046 MQPO WER A Division of Multiquip Inc.
P A GE 2 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07).
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQU.
P A GE 4 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) T ABLE OF CONTENTS Proposition 65 Calif or nia W ar ning ............................. 2 Here's How T o Get Help .......................
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 5 NO TES P A GE.
P A GE 6 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when installing or operating this equipment.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 7 SAFETY MESSA GE ALERT SYMBOLS Accidental Starting AL W A YS place the ignition switch or genset starting device in the OFF position, remove key and/or disconnect the battery before servicing the engine or equipment.
P A GE 8 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) IMPOR T ANT SAFETY INSTR UCTIONS ■ The engine of this generator requires an adequate free flo w of cooling air . Ne ver operate the gener ator in any enclosed or narrow area where free flow of the air is restricted.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 9 IMPOR T ANT SAFETY INSTR UCTIONS ■ NEVER connect the generator to house wiring.
P A GE 10 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) IMPOR T ANT SAFETY INSTR UCTIONS Operation Safety ■ AL W A YS be sure the operator is f amiliar with proper safety precautions and operations techniques before using generator .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 11 Battery Safety The battery is a major component of the engine-generator set. The genset will not star t without a properly maintained batter y . Disconnecting the batter y pre vents the engine from star ting.
P A GE 12 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) IMPOR T ANT SAFETY INSTRUCTIONS Fire Protection The design, selection, and installation of fire protection systems is beyond the scope of this manual because of the wide range of f actors to consider .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 13 T ranspor ting ■ Alwa ys shutdown engine bef ore tr ansporting. ■ Ne v er tr anspor t generator with air intak e doors open. ■ Tighten fuel tank cap securely .
P A GE 14 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) INTRODUCTION Introduction Engine-Generator sets provide emergency power in the event of u.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 15 Overview These installation recommendations apply to typical installations with standard model gensets. Whene ver possible, these recommendations also cover factory designed options or modifications.
P A GE 16 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) INST ALLA TION O VER VIEW Cold Climates and Derating Factors Extreme temperature and high elevation effect the efficiency of the engine-generator set.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 17 GENSET SIZING Generator Set Sizing Calculations The generator set must be sized to supply the maximum star ting (power surge) demands and the steady-state running loads of the connected equipment.
P A GE 18 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) GENSET SIZING Generator Set Sizing Calculations (Continued) Step 2. Create a Generator Set W orksheet a . When creating a worksheet, number a worksheet for each sequenced load step .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 19 GENSET SIZING Figure 1. Genset Sizing W orksheets (Example T wo-Step Loading Application) NOTES: a. F or the two 100 HP motors , SkV A = HP x NEMA Code Letter Multiplier (T able 6) = 100 x 5.
P A GE 20 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) GENSET SIZING Generator Set Sizing Calculations (Continued) Step 3. Enter Individual Load Characteristics a. Calculate the values f or SkV A, SkW , RkV A, and RkW and then enter the values on the worksheets.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 21 GENSET SIZING Generator Set Sizing Calculations (Continued) Step 5. Select a Generator Set a. Establish the minimum size required i . At this point the addition of future loads should be considered.
P A GE 22 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) GENSET SIZING — DETERMINING LO AD CHARA CTERISTICS Determining Load Characteristics Lighting For all types of lighting loads: RkW = The sum of the rated w atts of all lamps and ballasts.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 23 GENSET SIZING — DETERMINING LO AD CHARA CTERISTICS Three-Phase Induction Motors Calculate RkW as follows: If EFF (motor running efficiency) of the motor is not known, ref er to T able 5 and use the v alue corresponding to the motor horsepower .
P A GE 24 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) GENSET SIZING — DETERMINING LO AD CHARA CTERISTICS Determining Load Characteristics (continued) 5.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 25 GENSET SIZING — DETERMINING LO AD CHARA CTERISTICS F P R d n a , F F E , F P S , A V k S r o t o M e s a h P e e r h T .
P A GE 26 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) GENSET SIZING — DETERMINING LO AD CHARA CTERISTICS Synchronous Motors Although star tin.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 27 ENVIRONMENT AL CONSIDERA TIONS — dB(A) Noise Consideration Because noise effects the surrounding environment, it is impor tant to consider noise factors when installing a genset.
P A GE 28 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) ENVIR ONMENT AL CONSIDERA TIONS — dB(A) Figure 2. dB(A) Comparison Chart Comparison Chart dB(A) Figure 2 below provides a comparison of dB(A) levels for daily noises and the typical range of generator sets.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 29 ENVIR ONMENT AL CONSIDERA TIONS — dB(A) Adding Additional Sound Sources The noise level at a given location is the sum of the noise levels from all sources, including reflecting sources.
P A GE 30 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) ENVIR ONMENT AL CONSIDERA TIONS — dB(A) Effects of Distance As the distance between a noise source and receiver increases, the sound level decreases.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 31 ENVIR ONMENT AL CONSIDERA TIONS — dB(A) Reducing Noise Structure-Borne Noise Structure-borne noise is transmitted or generated as vibrations in structures.
P A GE 32 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) ENVIR ONMENT AL CONSIDERA TIONS — dB(A) Acoustic Material Consider the following when selecting acoustic material: 1. DO NO T use fiberglass as an acoustic mater ial.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 33 Mounting Mounting the generator set is a critical par t of the installation. A proper f oundation must be ab le to suppor t the weight of the generator set and its accessories, resist dynamic loads, and not transmit excessive noise and vibration.
P A GE 34 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MOUNTING FOUND A TION Mounting Foundation Figure 6 below shows the typical foundation installation. Figure 7 below shows the typical footing on a foundation in soil with a low load bearing capacity .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 35 MOUNTING THE GENERA T OR SET General Information Generator set installations must be engineered so the generator set will function properly under the expected load conditions.
P A GE 36 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MOUNTING — VIBRA TION ISOLA T ORS Vibration Isolators Installation and Adjustment Procedure 1. Place the vibration isolators on the genset suppor t structure.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 37 MECHANICAL INST ALLA TION — FUEL SYSTEM (DIESEL) MECHANICAL CONNECTIONS Introduction After cons.
P A GE 38 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — FUEL SYSTEM (DIESEL) Subbase T ank Base mounted or subbase .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 39 MECHANICAL INST ALLA TION — FUEL SYSTEM (DIESEL) Diesel Fuel Supply Consider the following when.
P A GE 40 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — FUEL SYSTEM (GASEOUS FUELS) Gaseous Fuels Some MQ P o wer Industrial generator sets may utiliz e gaseous fuels such as Pipeline natural gas or Liquid P etroleum Gas (LPG).
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 41 MECHANICAL INST ALLA TION — FUEL SYSTEM (GASEOUS FUELS) Gaseous Fuel Supply Consider the follow.
P A GE 42 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) T ABLE 12. NA TURAL GAS SCHED ULE 40 IR ON PIPE SIZIN G Pipe Size (in.) Length (ft.) 1/4 (0.3 64) 3/8 (0.4 93) 1/2 (0.622) 3/ 4 (0.824) 1 (1.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 43 MECHANICAL INST ALLA TION — FUEL SYSTEM (GASEOUS FUELS) T A BLE 14. PROP ANE V APOR SCHEDULE 40 IRON PIPE SIZING Pipe Size (in.) Length (ft.) 1/2 (0.
P A GE 44 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — FUEL SYSTEM T A BLE 16. L IQUID PROP ANE SCHEDULE 40 IR ON PIP E SIZING Length of Pipe, ft. Pipe Size, in. 1/2 (0.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 45 Fuel Storage Regulations Use e xtreme care when using, transpor ting, and stor ing fuel. Every measure should be taken to protect personnel and the environment from the dangers of fuel.
P A GE 46 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — EXHA UST SYSTEM Exhaust System Installation A proper exhaust system installation will ensure safe working conditions and maximum engine efficiency .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 47 DO NO T use fle xible tubing to f or m bends or to compensate for misaligned piping. Reduce corrosion from condensation by installing the muffler as close as practical to the engine.
P A GE 48 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — EXHA UST SYSTEM Exhaust pipes are very hot and they can cause severe personal injury or death from direct contact or from fire hazard.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 49 MECHANICAL INST ALLA TION — EXHA UST SYSTEM Exhaust System Installation Reference Data The f ollowing T ables are pro vided f or ref erence when installing the exhaust system.
P A GE 50 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — B A TTER Y SYSTEM Purpose of the Battery The major function of the battery is to supply current to star t the engine .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 51 MECHANICAL INST ALLA TION — B A TTER Y SYSTEM Engine Starting System Batter y Star ting Systems Batter y star ting systems for gener ator sets are 12 volt or 24 v olt DC (Figure 16).
P A GE 52 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — NEW B A TTER Y New Battery Installation Bef ore handling a batter y , ref er to page 11 for batter y saf ety instructions .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 53 MECHANICAL INST ALLA TION — NEW B A TTER Y Dry Charged Batteries (continued) After electrolyte is added, check the open circuit terminal v oltage of the batter y .
P A GE 54 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) B A TTER Y SYSTEM — TESTING B A TTER Y Batter y T esting Before conducting any battery tests, refer to page 11 for battery safety instructions .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 55 B A TTER Y SYSTEM — B A TTER Y TESTING CHART Figure 18.
P A GE 56 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) B A TTER Y SYSTEM — CHARGING B A TTER Y Charging Lo w W ater -loss Batteries Bef ore charging the batter y , ref er to page 11 f or batter y saf ety instructions .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 57 Battery Charger Introduction The following section will cover the optional battery chargers off ered f or Industr ial Generators with 12 or 24 V olt systems .
P A GE 58 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) FC & FCA Battery Charger In addition to the LC batter y charger , a v a riation of full featured batter y chargers are offered.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 59 Battery Charger Safety The following safety precautions should always be used with MQ P o w er batter y chargers. z DO NO T oper ate if batter y charger is dropped or otherwise damaged.
P A GE 60 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) MECHANICAL INST ALLA TION — VENTILA TION AND COOLING Engine Cooling Liquid-cooled engin.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 61 For outdoor installations, weather and silenced housings are av ailable f or the industr ial generator . Housed industr ial units typically do not use v entilation louv ers .
P A GE 62 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) F actor y Mounted Radiator V entilation V entilation of the generator set is necessar y to remov e the heat and fumes dissipated b y the engine, generator , batter y , and its accessories as well as provide comb ustion air .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 63 MECHANICAL INST ALLA TION — MOUNTED RADIA T OR COOLING Mounted Radiator Cooling System A generator set with a factory-mounted radiator is an integral cooling and v entilating system.
P A GE 64 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) Remote Radiator Cooling (optional) Remote radiator cooling substitutes a remote mounted radiator and an electrically driven fan for the set mounted components (see Figure 27 on next page).
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 65 MECHANICAL INST ALLA TION — REMO TE RADIA T OR COOLING Figure 27. Remote Radiator Installation Remote Radiator Cooling Figure 27 below shows a typical installation of a remote radiator type cooling system.
P A GE 66 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) Figure 28. Hot W ell Installation Hot W ell Installation Figure 28 below shows a typical installation of a remote radiator with a hot well cooling system.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 67 MECHANICAL INST ALLA TION — HEA T EXCHANGER COOLING Heat Exchanger A heat exchanger installation uses a shell and tube type heat exchanger instead of the standard radiator and fan (see Figure 29 below).
P A GE 68 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) COOLANT TREA TMENT Coolant T reatment Antifreeze (ethylene or propylene glycol base) and water are mixed to lower the freezing point of the cooling system and to raise the boiling point.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 69 ELECTRICAL INST ALLA TION — DC CONTROL WIRING Contr ol Wiring The genset control box is located either on top or on the side of the alternator housing (see Figure 30 below).
P A GE 70 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) Figure 31. T ypical Inner Control Bo x Panel DC CONTR OL WIRING — CONTR OL BO X B A CK .
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 71 DC CONTR OL WIRING — CONTR OL BO X B A CK P ANEL L1 L2 L3 (3 PH) L1 L2 L3 (3 PH) USE COPPER WIRE ONL Y , MINIMUM SIZE 4 A WG TORQUE TO 120 LB - IN Figure 32.
P A GE 72 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) DC CONTR OL WIRING — CONTROL BO X BA CK P ANEL Figure 34.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 73 A C ELECTRICAL CONNECTIONS Overview This section provides the procedure that is used to connect the AC electrical system of the Industrial generator set.
P A GE 74 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) A C ELECTRICAL CONNECTIONS Emergency Standby Gener ator Systems (600 V olts and below) The National Electric Code (NEC) requires the engine-generator be provided with phase overcurrent protection such as fuses or circuit breakers.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 75 Electrical T erminations Most engine-generators, whether located indoor or outdoors are usually mounted on a concrete pad and typical electrical terminations are brought up underneath the engine-generator f or final ter mination.
P A GE 76 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) A C WIRING Generator V oltage Connections The generator output voltage and maximum current rating are specified on the generator set nameplate.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 77 A C ELECTRICAL CONNECTIONS — SYSTEM GROUNDING System Grounding (continued) Figure 36 below illustrates a typical system grounding for a 3-pole and 4-pole A utomatic T ransf er Switch (A TS).
P A GE 78 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) Equipment Grounding Equipment grounding is the bonding together and grounding of all noncurrent carrying (during normal operation) metallic conduit, equipment enclosures, generator frame, etc.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 79 ELECTRICAL DISTRIBUTION SYSTEM Figure 38. T ypical Electrical Distribution System Electrical Distribution System Figure 38 below is a one-line diagram of a typical electrical distribution system that incorporates an emergency generator set.
P A GE 80 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) General Bef ore attempting the initial star t of the generator set, be sure it is ser viced and ready for oper ation. P erform the following: Battery Connections Refer to Battery Safety Section on page 11.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 81 Run the Generator Set The final check is to observe the drive belt when the engine is running. 1. Open the generator main line A C cir cuit breaker .
P A GE 82 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) APPENDIX — INST ALLA TION CHECKLIST INST ALLA TION CHECKLIST General Genset wattage capacity is sufficient to handle maximum anticipated load.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 83 APPENDIX — MAIN-LINE CIRCUIT BREAKER T ABLE 25. F ACT OR Y RECOMM ENDED MAIN LINE CIRCUIT BREAKERS FOR MQ PO WER INDUSTRIAL GENERA TORS Generator Model ABB or Cutle r Hammer Model No.
P A GE 84 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) APPENDIX — MAIN-LINE CIRCUIT BREAKER T ABLE 25 . F A CTOR Y RECOMMENDED MAIN LINE CIRCUIT BR EAKERS FOR MQ POWER INDUSTRIAL GENERA T O RS (c ont.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 85 APPENDIX — GENERA T OR SPECIFICA TIONS T ABLE 26. MQ PO WER INDUSTRI AL GENERA T O R SPECIFICA TIONS Generator Model M QP20IZ M QP30DZ MQP30GM M QP40IZ MQP45GM MQP50IZ MQP60GM MQP60IV Standby P ower Output Rating 20 kW (25 kV A ) 30 kW (37.
P A GE 86 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) APPENDIX — GENERA T OR SPECIFICA TIONS T ABLE 26. MQ PO WER INDUSTRIAL GEN ERA TOR SPECIFICA TIONS (cont.) GENERA TOR MQP80GM MQP80IV MQP100GM MQP100IV MQP125IV MQP150IV MQP175IV MQP200IV Standby P ower Output Rating 75 kW (93.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 87 APPENDIX — GENERA T OR SPECIFICA TIONS T ABLE 26. MQ PO WER INDUSTRIAL GENERA TOR SPECIFICA TIONS (cont.) GENERA T OR M QP250IV* MQP300IV M QP350IV M QP400I V* MQP450V O MQP500VO MQP550V O MQP600 V O Standby P ower Output Rati ng 250 kW (312.
P A GE 88 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) APPENDIX — ENGINE SPECIFICA TIONS T ABLE 27.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 89 APPENDIX — ENGINE SPECIFICA TIONS T ABLE 27. MQ PO WER INDUSTR IAL GENERA T OR DIESEL ENGINE SPECIFICA TIONS (CONT .
P A GE 90 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) APPENDIX — ENGINE SPECIFICA TIONS T ABLE 27.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 91 APPENDIX — ENGINE SPECIFICA TIONS T ABLE 28. MQ PO WER INDUSTRIAL G ENERA T O R GASEOUS FUEL EN.
P A GE 92 — INDUSTRIAL GENERA TOR SETS — APPLICA TION & INST ALLA TION MANU AL — REV . #4 (09/07/07) APPENDIX — DIMENSIONS AND WEIGHTS T ABLE 29.
INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 93 APPENDIX — DIMENSIONS AND WEIGHTS T ABLE 29. MQ PO WER GENERA TO R DIMENSIONS & WEIGHTS (cont.
P AR TS AND OPERA TION MANUAL P ARTS DEP ARTMENT : 800-427-1244 F AX: 800-637-3284 SER VICE DEP ARTMENT : 800-835-2551 F AX: 310-638-8046 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-883-2551 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.
An important point after buying a device Multiquip MQP45GM (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MQP45GM yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MQP45GM - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MQP45GM you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MQP45GM will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MQP45GM, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MQP45GM.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MQP45GM. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MQP45GM along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
