Instruction/ maintenance manual of the product GLW-180H Multiquip
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MUL TIQUIP P AR TS AND OPERA TION MANUAL Model GL W-180H D.C. WELDER A.C. GENERA TOR MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE.
P A GE 2 — GL W-180H A.C. GENERA TOR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) W ARNING Proposition 65 W arning CALIFORNIA This product contains or produces chemicals known to the S tate of California to cause cancer and birth defects (or other reproductive harm).
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP .
P A GE 4 — GL W-180H A.C. GENERA TOR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ...............................
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F .
P A GE 6 — GL W-180H A.C. GENERA TOR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) RULES FOR SAFE OPERA TION CA UTION: F ailure to follow instructions in this manual ma y lead t.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 7 OPERA TION AND SAFETY DECALS Machine Safety Decals The GL W -180H por table generator is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation.
P A GE 8 — GL W-180H A.C. GENERA TOR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — SPECIFICA TIONS Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 9 GL W -180H — GENERAL INFORMA TION GL W -180H F AMILIARIZA TION Generator/Welder The Multiquip Model .
P A GE 10 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — CONTR OLS AND INDICA T ORS Figure 1.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 11 GL W -180H — INSTRUMENT A TION CA UTION : When using a combination of dual receptacles, total load should not exceed the rated capacity of the generating.
P A GE 12 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — INST ALLA TION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 13 GL W -180H — INST ALLA TION Grounding Figure 3. Generator Ground Rod Application.
P A GE 14 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) General Inspection Prior to Operation This generator has been thoroughly inspected and accepted prior to shipment from the f actor y .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 15 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill.
P A GE 16 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate o.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 17 GL W -180H — GENERA T OR OPERA TING INSTR UCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position pr ior to star ting the engine.
P A GE 18 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) W elding Cables and P olarities Connect the welding cables (Figure 4) to the welder's output terminals located on the control panel. The output ter minals have (+) and (-) polarities.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 19 GL W -180H — WELDER OPERA TING INSTRUCTIONS CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: T o pre v ent ser ious accidents , AL W A YS tur n off the generator/welder ( operation switch) and set the main circuit breaker to the OFF position.
P A GE 20 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 21 Generator Storage For storage of the generating set for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the GL Wsoline in the carburetor is completely consumed .
P A GE 22 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — WIRING DIA GRAM GENERA T OR/ ENGINE GENERA T OR ENGINE.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 23 GL W -180H — TROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handli.
P A GE 24 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 25 GL W -180H — TROUBLESHOO TING (GENERA T OR) Practically all generator breakdowns can be prevented b.
P A GE 26 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — TROUBLESHOO TING (GENERA T OR) ) D E U N I T N O C ( G N I T O O H S E L B U O R T R O T A R E N E G . 8 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S o n e t a r e l e c e d t o n s e o D .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 27 NO TE P A GE.
P A GE 28 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 29 GL W -180H — SUGGESTED SP ARE P ARTS GL W -180H 1 T O 5 UNITS WITH HOND A GX340K1EDN2 ENGINE 1 to 5 Units Qty . P/ N Description 5 ............ 9807955846 .
P A GE 30 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — GENERA T OR ASSY . GENERA T OR ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 31 GL W -180H — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1971005003 ROT O R ASSY . 1 *1-1 FIELD ASSY . 1 *1-2 ARMA TURE ASSY .
P A GE 32 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — CONTR OL BO X ASSY . CONTROL BO X ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 33 CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1971811002 CONTR OL BO X 1 1- 1 0226900215 EDGE CO VER 1 2 0601823204 RECTIFIER ......
P A GE 34 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — CONTROL BO X ASSY . CONTROL BO X ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 35 GL W -180H — CONTROL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 8705945004 SEAL 1 3 0 0027106016 MACHINE SCREW 3 3 1 1971835004 RHEOST A T .
P A GE 36 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — PIPE FRAME ASSY . PIPE FRAME ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 37 PIPE FRAME ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 38 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — MUFFLER ASSY . MUFFLER ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 39 GL W -180H — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7852310003 MUFFLER 1 2 18320ZC2000 MUFFLER PRO TECT OR .......
P A GE 40 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) GL W -180H — NAMEPLA TE ASSY . NAMEPLA TE ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 41 GL W -180H — NAMEPLA TE ASSY . NAMEPLA TE ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 42 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX240K1 ENGINE — CYLINDER HEAD HOND A GX340K1 ENGINE — CYLINDER HEAD CYLINDER HEAD ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 43 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 122AOZF6W00 HEAD COMP ., CYLNDER ........... 1 .......... INCLUDES ITEM W/ * 2 * 12204ZE2325 GUIDE, IN.
P A GE 44 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — RECOIL ST ARTER RECOIL ST ARTER ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 45 HOND A GX340K1 ENGINE — RECOIL ST ARTER RECOIL ST ARTER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 28400ZE3W01ZB S T A R TER ASSY , RECOIL 1 INCLUDES ITEMS W/ * 2 * 28410ZE3W01ZB CASE COMP .
P A GE 46 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — F AN CO VER F AN CO VER ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 47 HOND A GX340K1 ENGINE — F AN CO VER F AN CO VER ASSY .
P A GE 48 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — CAMSHAFT/V AL VES CAMSHAFT/V AL VES ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 49 HOND A GX340K1 ENGINE — CAMSHAFT/V AL VES CAMSHAFT/V AL VES ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 14100ZE3010 CAMSHAFT ASSY . ..............
P A GE 50 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — PIST ON/RINGS PIST ON/RINGS ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 51 PIST ON/RINGS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZE3003 RING SET , PIST ON (STD) 1 13011ZE3003 RING SET , PIST ON (0.25) 1 13012ZE3003 RING SET , PIST ON (0.
P A GE 52 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — AIR CLEANER AIR CLEANER ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 53 HOND A GX340K1 ENGINE — AIR CLEANER AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 15721ZB4000 TUBE BREA THER 1 2 17211899000 ELEMENT , AIR CLEANER 1 3 17212ZB4003 S E P AR A T OR , AIR CLEANER 1 4 17220ZB4003 CASE COMP .
P A GE 54 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — CYLINDER BARREL CYLINDER BARREL ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 55 HOND A GX340K1 ENGINE — CYLINDER BARREL CYLINDER BARREL ASSY . (RECOIL ST ARTER) NO P AR T NO P AR T NAME QTY . REMARKS 1 12000ZE3816 BARREL ASSY ., CYLINDER 1 2 15510ZE2043 SWITCH ASSY .
P A GE 56 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — CYLINDER B ARREL ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 57 CYLINDER BARREL ASSY . (ELECTRIC ST AR T) NO P AR T NO P AR T NAME QTY .
P A GE 58 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — CRANKCASE CO VER/GO VERNOR ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 59 HOND A GX340K1 ENGINE — CRANKCASE CO VER/GO VERNOR ASSY . CRANKCASE CO VER/GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 + 06165ZE3000 GO VERNOR KIT .
P A GE 60 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — FL YWHEEL/F AN ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 61 FL YWHEEL/F AN ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 19511ZE3000 F AN, COOLING 1 2 28451ZE3W01 PULLEY , ST AR TER 1 3 31100ZE3721 F L YWHEEL COMP .
P A GE 62 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — COIL ASSY . COIL ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 63 COIL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 30500ZE2013 COIL ASSY ., IGNITION 1 2 30700ZE1013 CAP ASSY ., NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY .
P A GE 64 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — CRANKSHAFT ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 65 CRANKSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13310ZE3701 CRANKSHAFT COMP .
P A GE 66 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — ELECTRIC ST AR TER ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 67 ELECTRIC ST ARTER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 * 31204ZA0003 CONT A CTOR ASSY , 1 2 * 31206ZE3003 ARMA TURE COMP 1 3 * 31207ZE3013 CLUTCH COMP , OVER R UNNING .
P A GE 68 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — GO VERNOR CONTROLS ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 69 HOND A GX340K1 ENGINE — GO VERNOR CONTROLS ASSY . GO VERNOR CONTROLS ASSY .
P A GE 70 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — CARBURET OR ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 71 HOND A GX340K1 ENGINE — CARBURET OR ASSY . CARBURET OR ASSY .
P A GE 72 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — SOLENOID ASSY . SOLENOID ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 73 SOLENOID ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16268893000 SPRING, CHOKE RETURN 1 2 17850ZD1E30 LEVER COMP ., THRO TTLE 1 3 36160ZB4003 SOLENOID ASSY .
P A GE 74 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) HOND A GX340K1 ENGINE — FUEL COCK ASSY .
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 75 HOND A GX340K1 ENGINE — FUEL COCK ASSY . FUEL COCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 * 16173001004 P A CKING, FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY .
P A GE 76 — GL W -180H A.C. GENERA T OR/WELDER — P ARTS & OPERA TION MANU AL — REV . #5 (03/14/05) P A YMENT TERMS T er ms of pa yment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 77 TERMS AND CONDITIONS OF SALE — P ARTS NO TE P A GE.
P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX Manufactured f or MUL TIQUIP INC.
An important point after buying a device Multiquip GLW-180H (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip GLW-180H yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip GLW-180H - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip GLW-180H you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip GLW-180H will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip GLW-180H, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip GLW-180H.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip GLW-180H. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip GLW-180H along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
