Instruction/ maintenance manual of the product KURSPK0025 Milnor
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Published Manual Number/ECN: HURSPK0025/99503N • Publishing System: TPAS • Access date: 03/06/03 • Document ECN's: Latest Available Kit Instruction— KURSPK0025 KURSPK0026 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.
Please Read A bout the Manual Identif y ing Information on the Cover The front cover d isplay s pert inent id entify ing in form ation fo r this m anual.
MS S M 0 1 1 6 AE / 8 8 0 9 B V È SETTING LI MI T SWITCHES Ê Limit Sw itches—Incl uding Microswit ches— Will Be Damaged If Over-actuated! Any limit switch wi ll be damaged if it bottoms ou t forcefully.
MSSM0116 AE/8809 BV (1 of 2) È SETTING LI MI T SWITCHES Ê Limit Sw itches—Incl uding Microswit ches— Will Be Damaged If Over-actuated! Any limit switch wi ll be damaged if it bottoms ou t forcefully.
Ë Free Position of Rotary Lever —Attach the rot ary lever to the s haft so that, in t he free positi on, the lever is at a right angl e to the direction of rela tive movement bet ween the switch and target (see FIGURE 3). Ë Angle of Switch —Set a plunger swit ch so that the ta rget and plunger m ove parallel t o each other.
Ë Free Position of Rotary Lever —Attach the rot ary lever to the s haft so that, in t he free positi on, the lever is at a right angl e to the direction of rela tive movement bet ween the switch and target (see FIGURE 3). Ë Angle of Switch —Set a plunger swit ch so that the ta rget and plunger m ove parallel t o each other.
M S O P 0 9 2 2 AE / 9 8 0 5 A V È PRESS SAFETY FOR INSTALLATION AND SERVICE Ê General Safet y Requirement s (specific warn ings, next page and throughout manual) Incorrect installa tion, neglect ed.
MSOP09 22AE/98 05AV (1 of 2) È PRESS SAFETY FOR INSTALLATION AND SERVICE Ê General Safet y Requirement s (specific warn ings, next page and throughout manual) Incorrect installa tion, neglect ed pre.
Ê Danger From an Operating Press CRUSH HAZARD—Devices in and above the press move wi thout warning and can entangle, crush, or sever limbs on contact. ☞ NEVER touch or reach into assemblies i n or above press fr ame unless power is locked OFF and tagged out, and then only for maintenance.
HURSPK0026/00186 Page 1 of 21 INSTRUCTIONS FOR 50 KILO AND 60 KILO PRESS S HIM RETRO-FIT These instructions are for adding shims under the main bell air cy linder on 50 kilo and 60 kilo presses.
HURSPK0026/00186 Page 2 of 21 8. Replace the coupling onto the shaft on top of the 12 bolt-hole coupler shim. 9. Evenly torque the bolts of the coupling to 25 foot pounds (33.9 Newton meters) (using the cross torque method starting with the four bolts at the split of the coupling) .
HURSPK0026/00186 Page 3 of 21 21. Slide as many large shims in the g ap between the base and cross-member as possible. I f a gap re mains betwee n the larg e shims and the ma in bell air cy linder, slide as many smaller shims between the la rge shim and the base of the air cy linder to fill the remaining gap.
HURSPK0026/00186 Page 4 of 21 shaft bearing from the upper cross-member (See Figure 8). 34. Loosen the two bolts that join the shaft-lock to the rig ht-hand uplock jaw. Note the position of the uplock so that it can be reinstalled in the same position.
HURSPK0026/00186 Page 5 of 21 Reconnect the left-hand uplock jaw and shaft-lock together using the new lock-nuts provided in the kit and the existing bolts (only hand tighten these bolts at this time) .
HURSPK0026/00186 Page 6 of 21 59. Repeat step ( 49) for the othe r lock seg ments. Recor d all measure ments - they will be used in determining the thickness of the required shims. (Even if most of the measuremen ts are within the spe cified rang e, ea ch lock seg ment will still have to be shimmed.
HURSPK0026/00186 Page 7 of 21 clearances (that is, the clearances which should result when the new shim thickness is added or subtracted from the readings obtained earlier) are within the permissible range. 67. When all shim segments have been installed, tighten all bolts (nine for the 50 Kg press, twelve for the 60 Kg press).
HURSPK0026/00186 Page 8 of 21 Main Bell Air C y linder Bolts Trace Outline of Main Bell Air Cylinder Base on Upper Cross Member Figure 1 15.
HURSPK0026/00186 Page 9 of 21 Torque To 25 ft-lb ( 33.9 Nm ) Main Dom e Coupling Figure 2 16.
HURSPK0026/00186 Page 10 of 21 Downlock Shim s Placed on Bed in order to Shim Main Bell Air C y linder Figure 3 17.
HURSPK0026/00186 Page 11 of 21 One of the Four Main Bell Air Cylinder Bolts Figure 4 18.
HURSPK0026/00186 Page 12 of 21 Main Bell Air Cylinder Shim s 19.
HURSPK0026/00186 Page 13 of 21 Figure 5 Uplock Shaft N ut and Bolt Right-Hand Uplock Assem bly Bracket Air Cylinder Clevis Bracket Clam ping Bolt Left-Hand Uplock Assem bly Bracket Uplock Bracket Clev.
HURSPK0026/00186 Page 14 of 21 Figure 6 Left-Hand Side Lock Shaft Bearing Right-Hand Side Lock Shaft Bearing Lock Shaft Spacers 21.
HURSPK0026/00186 Page 15 of 21 Figure 7 Right-Hand Side Lock Shaft Bearin g 22.
HURSPK0026/00186 Page 16 of 21 Upper Cross -Member Shaft Lock Uplock Jaw Figure 8 23.
HURSPK0026/00186 Page 17 of 21 Figure 9 Square Holes in the Side of the Uplock Jaw ( File Paint off of the Inside surf ace of the Holes ) 24.
HURSPK0026/00186 Page 18 of 21 Figure 10 Old Setup of Dom e Full-Up Contact Switch and Bracket Figure 11 25.
HURSPK0026/00186 Page 19 of 21 New Positioning of Dom e Full-Up Contact Switch and Bracket Dom e Full-Up Contact Switch Bracket Dom e Full-Up Contact Switch Figure 12 26.
HURSPK0026/00186 Page 20 of 21 Figure 13 27.
HURSPK0026/00186 Page 21 of 21 Figure 14 Lock Ring Bolts Location of Downlock Shim s 28.
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If you already are a holder of Milnor KURSPK0025, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Milnor KURSPK0025.
However, one of the most important roles played by the user manual is to help in solving problems with Milnor KURSPK0025. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Milnor KURSPK0025 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
