Instruction/ maintenance manual of the product 8271 Little Wonder
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© 2007 Little Wonder, Div. of Schiller-Pfeiffer Inc. All Rights Reserved. LITTLE WONDER ® Shr edding Models 8221 and 8271.
1 Table of Contents Important Information A. Introduction On behalf of everyone at Little Wonder , we would like to thank you for your purchase of a Little Wonder Shredding TruckLoader. This professional debris handling machine was designed to the highest standards to ensure many hours of uninterrupted service.
P/N 600602 Warning Label Caution: Thrown objects. Keep bystanders away. Always wear eye, ear and breathing protection. Be for e performing an y se rv ice or ma int e na nce , di sco n ne ct sp ark pl ug w ir e. Ma ke s ur e th rot t le is in STOP position.
3 General Safety Rules 1. Read and understand manual. 2. Wear eye, hearing, and breathing protection, proper clothing and footwear. 3. While operating the machine, maintain a safe operating position, secure footing and good balance at all times. 4. Keep area clear of children, pets and bystanders.
4 WARNING DANGER IF THE SHREDDING TRUCKLOADER IS USED IMPROPERLY OR SAFETY PRECAUTIONS ARE NOT FOLLOWED, THE USER RISKS SERIOUS INJURY TO THEMSELVES AND OTHERS. READ AND UNDERSTAND THE FOLLOWING BEFORE ATTEMPTING TO OPERATE THIS SHREDDING TRUCKLOADER.
5 B. Mounting the Shredding TruckLoader Frame (Figure #2) 1. There are four holes in the TruckLoader frame deck through which the unit can be secured to an appropriate mounting surface. For your convenience, (4) Bolts (64123-234) and (4) Nuts (64268-07) have been provided for the installation.
6 C. Mounting the Boom Arm Assembly to the Housing Boom Column (Figure #3) 1. Slide a Thrust Washer (720428) onto the shaft of the Boom Column Assembly. 2. Apply some #2 lithium based grease to the shaft of the Boom Column. 3. Install the Boom Arm Assembly (720285.
7 Knobs previously installed. E. Changing the direction of the Discharge Chute (Figure #4) 1. Loosen the Knobs (38524) by hand and, if needed, the Nuts (64229-03) with a 1/2” wrench. 2. Rotate the Discharge Chute to the desired position. 3. Retighten the Knobs by hand and the Nuts, if loosened, with the 1/2” wrench.
8 G. Attaching the Chain Loop Assembly to the Boom Arm Assembly (Figure #6) 1. Slip the threaded end of the Chain Loop Assembly (720290) through the hole found at the end of the Boom Arm Assembly (720285.17). 2. Once through, secure the Chain Loop Assembly with the Nut (64229-05).
9 L. Discharge Extension Kit Assembly Instructions Contents Included in Kit: 1. Discharge Extension Hose (720436) 2. Hose Clamp (720388) Tools Needed: 1. 9/16” Box Wrench or Socket Wrench w/ 9/16” Socket 2. Socket Wrench w/ 3/8” Socket or Flat Head Screw Driver 3.
10 a) Turn off the engine and wait until all moving parts have come to a complete stop. b) Disconnect the spark plug wires from the spark plugs on the engine. c) Remove the Hose Assembly from the Inlet Flange Assembly. With this removed, open the Inlet Flapper and remove any debris that is clogging the housing.
11 a. Gasoline/Alcohol blends: Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel for Kohler engines. Other gasoline/alcohol blends are not approved.
12 Maintenance: A. Removing and Replacing the Fan and Talon Ring (Figure #7) 1. Disconnect the spark plug wires from the spark plugs on the engine. 2. Disconnect safety switch wire from engine. 3. Unbolt and Remove the Inlet Assembly from the face of the Housing.
13 B. Liner Replacement (Figure #7) 1. Complete Steps 1 thru 7 found in section A (Removing and Replacing the Fan and Talon Ring). 2. Unbolt and remove the hardware securing the Liner to the Housing. 3. Remove the Liner from the housing by wrapping it and pulling it through the front of the housing.
14 D. Heavy-Duty Air Cleaner 1. Every 250 hours of operation (more often under extremely dusty or dirty conditions), replace the main paper element and check inner element. Follow these steps. a) Unhook the two retaining clips and remove the end cap from the air cleaner housing.
15 Storage: A. Preparing for Long-Term (Two Months or More) Storage 1. Clean the exterior surfaces of the unit (including engine). 2. Change the Oil and Filter while the engine is still warm. 3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.
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Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 1 720903 22 HP KOHLER ENGINE 1 - 1 720904 27 HP KOHLER ENGINE - 1 2 720483 OIL DRAIN VALVE 1 1 3 64163-34 3/8” SQ.
18 Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 49 720258.10 FLAPPER RETAINER 1 1 50 154 5/16-18 FEMALE THREADED KNOB 2 2 51 720234.17 PAINTED SWITCH PLATE 1 1 52 90-0532 5/16-18 x 4” LG GRADE 8 BOLT 1 1 53 720482 SAFETY SWITCH WIRE ASSEMBLY 1 1 54 48228-3A CLIP WIRE HARNESS 1 1 55 720377.
LITTLE WONDER ® DIVISION OF SCHILLER GROUNDS CARE, INC. 1028 STREET ROAD, P.O. BOX 38 SOUTHAMPTON, PA 18966 PHONE 877-596-6337 • FAX 215-357-8045 www.
An important point after buying a device Little Wonder 8271 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Little Wonder 8271 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Little Wonder 8271 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Little Wonder 8271 you will learn all the available features of the product, as well as information on its operation. The information that you get Little Wonder 8271 will certainly help you make a decision on the purchase.
If you already are a holder of Little Wonder 8271, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Little Wonder 8271.
However, one of the most important roles played by the user manual is to help in solving problems with Little Wonder 8271. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Little Wonder 8271 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center