Instruction/ maintenance manual of the product 204 Troy-Bilt
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Safety • Assembl y • Operation • Maintenance • T roubleshooting • P arts Lists • W arranty Warning : This uni t is equip ped with a n internal com bustio n engine an d should not b e used .
2 Finding and Recor ding Model Number Please do NO T return the unit to the retailer from whic h it was purc hased, without first contacting Customer Support.
3 NO TES Use this pag e to make notes and write down important information..
4 2 Safe Operat ion Practices T raining 1 . Read, un der stan d, and fol low all in stru cti ons on t he ma- chi ne and in t he man ual ( s) b efore at tempt ing to as semb le and o perate. Keep t his man ual in a safe p lace fo r future and re gular re ferenc e and for or deri ng repl acem ent par ts.
5 Operation 1 . Do not p ut hand s and feet n ear rotat ing par t s or in the feedi ng cha mber s and di sch arge o penin g. Cont act wi th th e rotat ing im pell er can am putate f inger s, han ds, an d feet.
6 3 Setting Up Y our Chipper Shredder V acuum IM PORT ANT : This unit i s shippe d without g asolin e or oil in the eng ine. Be cer tain to ser v ice eng ine with g asoline and oil as i nstruc ted in the se parate engine man ual before oper ating your machine.
7 3 4. a. Rem ov e the t wo flang e nuts, hex bolt s and sadd le washers wh ich sec ure the rig ht side of th e upper handl e to the right s ide of the l ower handle. See Figure 3 - 4. b . Remove the three hex nuts an d bell washers fr om the weld st uds besi de the op ening on t he right si de of the ch ipper-shredd er vacuum.
8 4 W ARN IN G : Be f amiliar w ith all con trols and th eir pro per o per ation . Know how to stop th e machin e and dise ngag e the m quickly. Now that you have set up your yard vacuum for operat ion, get acqu ainted with it s control s and features.
9 4 W ARNING Use e x treme care when handlin g gasoline. Gasoline is e x tremely flammable and the vapors are e xplosiv e. Never f uel machine indoors or whi le the engine is hot or runn ing. Extinguish cigarettes, cigars, pipes, and other sources of ig nition.
10 W ARN IN G : Always stop e ngine and disco nnec t spark plu g wire b efore cle aning, lub ricati ng or doing a ny kind of maint enanc e on your machin e. Lubrication 1 . Whe els : Lubr icate th e rear wheels wit h light oil o nce a season. 2. Noz zle D oor Adjust ment L evers : Lubri cate each adjust ment lever once a seaso n with lig ht oil.
11 Figure 5-3 Figure 5-4 5 Figure 5-5 Maintaining Y our Chipper Shredder V acuum 3. Remove and set asid e the vacuum bag. 4. a. Rem ov e the four se lf-tapp ing screws from th e bot tom of the dis charge c hute. See Figure 5 -3. b . Remove the hex bolt, sad dle washer an d hex nut from th e top and remove the dis charge c hute assem bly .
12 F or r epa ir s be y on d th e m in or a dj us t men ts li st ed h er e, co n ta ct an a ut ho ri zed s er v ice de al er . 6 T r ouble Shooting Cause Pr oblem Remed y En gine fail s to start 1 . Throt tle lever not in correc t star ting posit ion.
13 W ARNING DO NOT remov e safety (or any) labels from chipper shredder vacu um for an y reason. Storing Y our Y ard V acuum 1 . Cl ean the equi pment thor oughly . 2. Wipe eq uipment wi th an oiled r ag to prevent rust. 3. Refer to engine ma nual for correc t engin e storage instru ctio ns.
14 Model 204 67 65 69 71 28 65 66 70 68 59 61 62 63 64 A C C A 56 7 6 36 52 44 30 38 37 35 34 57 54 55 16 15 53 48 24 23 20 21 4 5 20 45 43 46 31 32 29 30 33 42 39 39 2 1 38 41 40 41 47 60 51 58 10 11.
15 8 P ar ts List 1 . 78 1 - 06 33 Chute Flap Str ip 2. 735 - 0249 Chute Flap 3. 728- 01 75 Pop Rivet 4. 73 1 - 1838A Discharg e Chute 5. 764- 0 4001 Bag 6. 631 - 0 08 6 Nozzle Asse mbly 7 . 73 1 - 183 1 N ozzle Flap 8. 7 10- 09 69 Screw 9. 720 - 0426 Height Ad justment K nob 1 0.
16 Model 204 23 26 28 22 25 33 46 41 39 38 31 42 48 49 51 40 45 37 32 34 36 30 44 34 37 35 29 52 20 27 24 27 11 83 19 17 18 16 83 87 74 89 88 58 56 60 62 65 63 64 57 77 53 15 13 84 A B B A 2 71 67 66 .
17 8 P ar ts List 1 . 78 1 - 067 7 Cha in Case LH 2. 78 1 - 0676 C hain Case RH 3. 754- 0 457 V - Belt 4. 7 48 - 031 3 Spac er 5. 7 4 1-0 4 1 3 Hex Flange B earing 6. 736 - 033 6 Flat W asher 7 . 7 1 3 - 0422 Chain 8. 7 10- 08 96 T T S crew 1/4 - 1 4 x 0.
18 NO TES Use this pag e to take notes and write down important information..
19 NO TES Use this pag e to take notes and write down important information..
MANUF A CTURER’S LIMITED W ARRANTY FOR GDO C - 100 0 20 R E V . A Th e limi te d wa rr an t y s et f or t h be low i s giv en by T ro y- Bil t LL C wi th re spe c t to ne w mer ch and ise p urc ha s.
An important point after buying a device Troy-Bilt 204 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Troy-Bilt 204 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Troy-Bilt 204 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Troy-Bilt 204 you will learn all the available features of the product, as well as information on its operation. The information that you get Troy-Bilt 204 will certainly help you make a decision on the purchase.
If you already are a holder of Troy-Bilt 204, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Troy-Bilt 204.
However, one of the most important roles played by the user manual is to help in solving problems with Troy-Bilt 204. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Troy-Bilt 204 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
