Instruction/ maintenance manual of the product IM10031-A Lincoln Electric
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'(* , '*+[%&-$ • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • Copyright © Lincoln Global Inc.
'*&!& CBJ8E878DH<C@8AG 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
<< +,1 << ARC R A Y S can b ur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
<<< +,1 <<< FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
<I +,1 <I (*O-,!'&++Z*,O Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: +QE8GP(BHE+BH74:8$E6 1.
I +,1 I Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility, 2004/108/EC.
I< +,1 I< Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
I<< I<< Thank Y ou for selecting a )-$!,1 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! *847G;<F'C8E4GBEF %4AH4?6B@C?8G8?L before attempting to use this equipment.
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!&+, $$ ,!'& $&T(*' ,%(* ,-**& '(*,!'& -40°F to 104°F (-40°C to 40°C) +,'* -40°F to 185°F (-40°C to 85°C) !&(-,.
/$$+!2 Table A.1 located below are copper cable sizes rec- ommended for different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop.
!&+, $$ ,!'& $&(*' A A B B K K H H N N L L C C D D M M G G F F E E J J I I A A B B K K H H N N L L C C D D M M G G F F E E J J I.
!&+, $$ ,!'& $&T(*' + !$!&+'&&,!'& 1$!&* @4L 8KC?B78 .
!&+, $$ ,!'& $&T(*' /!**!.'&!-* ,!'& (See Figure A.
THUMB SCREW GUN !&+, $$ ,!'& $&T(*' (*++-* *% "-+,%&, $,*!+ '#64A&.
!&+, $$ ,!'& $&T(*' *'++, *+, -(+ (BJ8E +BHE68F J<G; 'HGCHG ,8E@<A4?F ?J4LF BG+88<:HE8 If the power source has a Remote/Local switch, place the switch in the Local position.
!&+, $$ ,!'& $&T(*' . (BJ8E +BHE68F J<G; +GH7 BAA86GBEF 4A7 AB *8@BG8$B64?+J<G6;+88<:HE8 Place CV/CC switch in the feeder in the "CV" position.
!&+, $$ ,!'& $&T(*' . (BJ8E+BHE68 J<G; ,J<FG%4G8 BAA86GBEF 4A7 AB*8@BG8$B64?+J<G6;+88<:HE8 Place CV/CC switch in the feeder in the "CV" position.
'(* ,!'& $&T(*' S $,*! + '# & #!$$ -A?8FF HF<A: '$ 984.
'(* ,!'& $&T(*' !&!,!'&'/$!&,*%+ /+ • Wire Feed Speed S Constant Current .
'(* ,!'& &$'.'$,%,* The analog voltmeter shows the voltage between electrode and work. On across the arc models, the voltmeter shows open circuit voltage when the wire feeder is not welding.
%4K<@H@/+ +G4A74E7+C<A 84E<A: 280 340 440 520 600 %4K<@H@/+ KGE4,BEDH8 84E<A: 210 235 400 400 400 %<A<@H@E6.
'(* ,!'& $&T(*' (!&-&,*!*'&&,'* /'*#+&+$ , *%$$%','*'.
'(* ,!'& !&,*&$'&,*'$+ $&T(*' 12 Step Trigger Interlock Switch 2CV / CC Switch 3Pressure Adjustm.
'(* ,!'& !&,*&$'&,*'$++*!(,!'& (See Figure B.2) +G8C,E<::8E!AG8E?B6>+J<G6; The 2 Step - Trigger Interlock switch changes the function of the gun trigger.
'(* ,!'& $&T(*' '&+, &,-**&,/!*/$!& (See Figure B.3) Most semiautomatic welding processes perform better using constant voltage power sources.
'(* ,!'& **'&,*'$+ $&T(*' 1 Gas Purge Pushbutton 2 Flow Meter Ball 4 Shielding Gas Inlet 3 Flow Meter Valve 6 .
'(* ,!'& +(-*(-+ -,,'& The gas solenoid valve will energize but neither the power source output nor the drive motor will be turned on. The Gas Purge switch is useful for setting the proper flow rate of shielding gas.
++'*!+ $&T(*' /!*,1( Steel Wires: Cored Wires: Aluminum Wires: $,*'+!2 .023-.030 (0.6-0.8mm) .035 (0.9mm) .045 (1.2mm) .052 (1.4mm) 1/16 (1.6mm) .035,.045 (0.
++'*!+ $&T(*' K1796-xx K2593-xx K1803-1 K1840-xx K1842-xx AWG 1/0 Co-Axial Power Cable AWG #1 Coaxial Power Cable Work and Feeder Cables Package Weld Power Cable, Twist-Mate to Lug Weld Power Cable, Lug to Lug Includes: 1/0 Coaxial weld cable of length "xx".
++'*!+ $&T(*' K910-1 K910-2 K1500-1 K1500-2 K1500-3 Ground Clamp Ground Clamp Gun Receiver Bushing (for guns with K466-1 Lincoln gun connec.
++'*!+ $&T(*' K1500-4 K1500-5 K489-7 K435 K468 K590-6 K586-1 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with Oxo® guns.
++'*!+ $&T(*' !&+, $$ ,!'& ' , # / ,* ''$!&#!, $.
$,*!+ '#64A><?? S,HEA G;8 <ACHG CBJ8E ' 4G G;8 J8?7<A: CBJ8E FBHE68 589BE8 <AFG4??4G<BA BE 6;4A:<A:.
%!&,&& The LN-25™ PRO flow meter cannot be calibrated. If the flow meter reads incorrectly, check for leaks or ki nks in the gas hose. Replace the flow meter if neces- sary. /<E8887+C887.
,*'-$+ '',!& $&T(*' If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, .
,*'-$+ '',!& $&T(*' Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test .
,*'-$+ '',!& $&T(*' Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test .
!*%+ $&T(*' NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
!%&+!'&(*!&, $&T(*' 17.19 8.65 16” CIRCLE 12” x 18” ELLIPSE 23.17 14.81 17. 19 8.
/ *&!& .!+' (*-!'& ,,&,!'& / *&-& ,&NW' +C4A<F; E8A6; 8E@4A (BEGH:H8F8 "4C4A8F8 .
/ *&!& .!+' (*-!'& ,,&,!'& / *&-& ,&NW' +C4A<F; E8A6; 8E@4A (BEGH:H8F8 "4C4A8F8 .
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric IM10031-A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM10031-A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM10031-A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM10031-A you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM10031-A will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM10031-A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM10031-A.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM10031-A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM10031-A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
