Instruction/ maintenance manual of the product 640 KTM
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MOTOR KTM 640 LC4-E/mil ART .NR. 3.204.58 5.98 ERSA TZTEILKA T ALOG SP ARE P AR TS MANUAL '98.
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INHAL TSVERZEICHNIS INDEX LOCTITE 242 LOCTITE 242 LOCTITE 242 0015 060953 0015 060553 0015 060553 0015 060303 0015 060303 0015 060303 L SILICON 5 6 7 7 9 10 11 24 21 13 12 17 20 18 19 23 15 16 11 33 34 38 31 42 28 40 41 43 25 1 1,5,6,7,9,10,11,15,16,17, 21,23,24,28,47,48,50,51 +GETRIEBELAGER TRANSMISSION BEARINGS (2 x 565.
INHAL TSVERZEICHNIS INDEX 24 21 19 22 17 18 20 8 7 31 32 6 3 27 2 1 28 10 11 12 29 13 14 15 16 LOCTITE 648 9 33 1 2 3 4 5 6 7 31 33 32 14 31 15 17 16 10 10 11 24 25 23 22 20 26 21 12 13 18 18 18 30 34.
MOTORGEH Ä USE ENGINE CASE 640 ‘ 98 LOCTITE 242 Dichtungssatz Gasket-Set LOCTITE 242 LOCTITE 242 0015 060553 0015 060953 0015 060553 0015 060553 0015 060653 0015 060303 0015 060303 0015 060303 0015.
MOTORGEH Ä USE ENGINE CASE 640 ‘ 98 LOCTITE 242 Dichtungssatz Gasket-Set LOCTITE 242 LOCTITE 242 0015 060553 0015 060953 0015 060553 0015 060553 0015 060653 0015 060303 0015 060303 0015 060303 0015.
KURBEL WELLE, KOLBEN CRANKSHAFT , PISTON 640 ‘ 98 KUPPLUNG CLUTCH 16 15 1 6 6 4 5 7 8 21 22 23 2 9 10 640 gegossen 640 cast 40 41 42 43 44 45 45 D=101mm 98-579.30.2 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.30.018.100 KURBEL WELLE KPL. 640 LC4-E ‘ 98 CRANKSHAFT CPL.
AUSGLEICHSWELLE BALANCER SHAFT 640 ‘ 98 5 1 4 98-584.30.7 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.30.055.144 AUSGLEICHSWELLE KPL. LC4 ’ 95 BALANCER SHAFT CPL.
ZYLINDER CYLINDER 640 ‘ 98 6 6 2 5 3 4 1 97-577.30.5 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 585.30.005.100 ZYLINDER 101MM 640 ’ 97 CYLINDER 101MM 640 LC4’97 1 2 580.
ZYLINDERKOPF CYLINDER HEAD 640 ‘ 98 6F = 640 ccm 4 6 51 8 8 51 5 6 54 55 3 3 3 3 3 57 56 52 2 1 41 39 42 50 45 014 14 19 15 9 018 18 Three-Bond Dichtmasse Three-Bond Gasket 11 7 13 12 53 49 60 31 30 32 32 34 35 98-579.36.2 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.
ZYLINDERKOPF CYLINDER HEAD 640 ‘ 98 6F = 640 ccm 4 6 51 8 8 51 5 6 54 55 3 3 3 3 3 57 56 52 2 1 41 39 42 50 45 014 14 19 15 9 018 18 Three-Bond Dichtmasse Three-Bond Gasket 11 7 13 12 53 49 60 31 30 32 32 34 35 98-579.36.2 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 54 0912 060501 ISK.
VENTIL TRIEB V AL VE DRIVE 640 ‘ 98 21 20 23 24 21 20 13 12 23 8 4 3 2 1 3 4 8 14 23 13 12 23 37 36 35 34 33 32 31 30 11 10 6 6 7 7 15 97-577.36.3 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.36.030.000 EINLASSVENTIL 36 MM INT AKE VAL VE 36 MM 2 2 580.
STEUER TRIEB TIMING DRIVE 640 ‘ 98 8 50 25 23 22 3 4 2 21 26 20 9 10 31 32 33 6 5 11 7 15 11 35 37 38 39 40 36 LOCTITE 242 LOCTITE 242 LOCTITE 242 LOCTITE 242 LOCTITE 242 30 12 13 24 43 44 45 98-579.36.1 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 580.
SCHMIERSYSTEM LUBRICA TING SYSTEM 640 ‘ 98 25 26 45 45 12 44 46 46 30 40 45 45 45 20 43 12 45 45 25 26 9 18 15 16 17 18 19 13 60 32 32 1 5 0 46 47 LOCTITE 242 5 6 3 2 6 7 8 23 22 21 LOCTITE 242 4 3 3 5 6 2 1 6 7 97-577.38.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.
MOTORENTL Ü FTUNG BREA THER SYSTEM 640 ‘ 98 2 2 1 2 2 3 4 4 97-577.38.3 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.35.025.800 ENTL Ü FTUNGSSCHLAUCH BREA THER TUBE TOP 1 2 420.13.037.200 SCHLAUCHBINDER GEMI 12/22 HOSE CLAMP GEMI 12/22 4 3 575.
VERGASER BST 40 CARBURETOR BST 40 640 ‘ 98 37 35 28# 27 21 23 34 9 7 49 53 50 42 20 81 80 ACHTUNG !!! V or dem Einbau des V ergasers, Bed ü sung kontrollieren. CAUTION !!! Before mounting the carburetor , check the jetting. 99(#) 29 1 # # # # # # # 84 82 83 83 98-579.
Z Ü NDANLAGE KOKUSAN IGNITION SYSTEM KOKUSAN 640 ‘ 98 1 2 4 5 7 8 8 10 12 13 14 16 17 18 18 20 22 23 22 24 6 9 LOCTITE 648 LOCTITE 648 LOCTITE 242 LOCTITE 242 30 31 32 19 SILICON 33 34 97-577.39.0 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.
ELEKTROST AR TER ELECTRIC ST ARTER 640 ‘ 98 LOCTITE 648 1 2 3 5 6 7 8 9 15 16 16 17 20 21 22 23 23 23 25 26 29 28 30 31 32 24 LOCTITE 648 4 4 10 29 SILICON SILICON 27 12 97-577.40.0 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.40.001.000 E-ST ARTERMOTOR KPL.
KUPPLUNG CLUTCH 640 ‘ 98 30 26 25 24 23 23 21 19 22 17 18 20 8 7 31 32 6 3 27 2 1 28 10 11 12 29 13 14 15 16 LOCTITE 648 9 33 97-577.32.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.32.001.081 KUPPLUNGSKORB 81-Z M.PRIM.30-Z OUTER CL.HUB 81-T W .
KICKST AR TER KICKST ARTER 640 ‘ 98 1 2 3 4 03 5 6 8 7 10 9 11 12 13 14 15 16 17 20 22 21 97-577.33.4 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.33.026.200 MITNEHMERNABE ‘ 94 DRIVING HUB ‘94 1 2 580.33.020.000 ST ARTERFEDER KICKST ARTER SPRING 1 3 520.
GETRIEBE I TRANSMISSION I 640 ‘ 98 1 11 6 3 7 8 4 8 7 6 5 2 9 10 97-577.33.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.33.002.100 ANTRIEBSWELLE 14-Z ‘ 96 MAIN SHAFT 14-T ‘96 1 2 565.33.010.300 FESTRAD 2.G 15-Z (2G3) SOLID GEAR 2.G 15-T (2G3) 1 3 583.
GETRIEBE II TRANSMISSION II 640 ‘ 98 1 12 9 10 13 14 14 2 7 8 5 8 7 4 7 8 3 6 16 19 17 18 23 22 21 LOCTITE 242 20 98-579.33.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 565.33.005.300 LOSRAD 1.G 35-Z (1M3) IDLER GEAR 1.G 35-T (1M3) 1 2 583.
SCHAL TUNG SHIFTING MECHANISM 640 ‘ 98 1 2 3 4 5 6 7 31 33 32 14 31 15 17 16 10 10 11 24 25 23 22 20 26 21 12 13 18 18 18 30 34 98-584.34.0 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.34.005.044 SCHAL TWELLE KPL. LC4 ’ 94 SHIFT SHAFT CPL.
W ASSERPUMPE W A TER PUMP 640 ‘ 98 1 30 35 21 20 33 31 32 31 2 3 4 4 5 6 7 8 9 10 11 12 13 15 14 36 97-577.35.3 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.
K Ü HLSYSTEM COOLING SYSTEM 640 ‘ 98 3 2 16 22 12 12 9 13 14 14 13 11 12 12 30 31 7 12 12 4 5 6 6 1 23 21 20 15 17 40 44 45 46 47 10 41 42 41 42 98-579.35.0 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.35.008.000 K Ü HLER LINKS (45246) LC4 ’ 94 RADIA TOR L/S (45246) LC4’94 1 2 580.
SPEZIAL WERKZEUG SPECIAL TOOL 640 ‘ 98 130 35 65 HOLZKLOTZ - SELBSTGEFERTIGT WOODEN BLOCK - HOME MADE 150 5 70 STAHLPLATTE - SELBSTGEFERTIGT STEEL PLATE - HOME MADE 27 16 6 4 5 3 26 12 20 22 7 15 23 2 8 9 11 39 T h reeB o n d 1215 S ilic on e L iq u id G aske t S ilico n e F l ü ssig e D ich tun g 18 17 6 4 8 1 98-584.
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Gedruckt auf chlorfrei gebleichtem, umweltfreundlichen Papier. - aumayer-druck-mattighofen KTM-SPORTMOTORCYCLE AG A-5230 Mattighofen • Postfach 91 •Austria Internet: http://www .
An important point after buying a device KTM KTM 640 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought KTM KTM 640 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data KTM KTM 640 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, KTM KTM 640 you will learn all the available features of the product, as well as information on its operation. The information that you get KTM KTM 640 will certainly help you make a decision on the purchase.
If you already are a holder of KTM KTM 640, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime KTM KTM 640.
However, one of the most important roles played by the user manual is to help in solving problems with KTM KTM 640. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device KTM KTM 640 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
