Instruction/ maintenance manual of the product VCT-50 Antunes, AJ
Go to page of 28
Owner ’ s Man ual P/N 1010729 Rev C.05/04 MANUF ACTURING NUMBERS: 9200560 9200562 9200600 9200602 9200606 9200608 9200614 9200624 9200626 9200628 9200630 9200631 9200632 9200634 9200616 9200620 9200.
VER TICAL CONT ACT T OASTER 2 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 3 P/N 1010729 Rev . C 05/04 General The V ertical Contact T oaster , Models VCT -20, VCT -25 and VCT -50 are designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated platen at the same time.
VER TICAL CONT ACT T OASTER 2 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 3 P/N 1010729 Rev . C 05/04 Refer to the service agency directory included with your unit. Authorized Service Agency Name: Phone No.: Address: Use only genuine Roundup replacement parts in this unit.
VER TICAL CONT ACT T OASTER 4 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 5 P/N 1010729 Rev . C 05/04 Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
VER TICAL CONT ACT T OASTER 4 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 5 P/N 1010729 Rev . C 05/04 SPECIFICA TIONS Electrical Ratings Electrical Cord & Plug Configurations CAUTION All electrical connections must be in accordance with local electrical codes and any other appli- cable codes.
VER TICAL CONT ACT T OASTER 6 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 7 P/N 1010729 Rev . C 05/04 .
VER TICAL CONT ACT T OASTER 6 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 7 P/N 1010729 Rev . C 05/04 Figure 2. Installing Bun Chute Bun Chute Y ellow Support Rod Hook Bun Chute over rear bottom conveyor cover yellow support rod Figure 1. Installing Damper Assy .
VER TICAL CONT ACT T OASTER 8 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 9 P/N 1010729 Rev . C 05/04 IMPORT ANT : Make sure heat shield assy . is activat- ing (depressing) the conveyor interlock switch (see Figure 4). The conveyors will not rotate unless the heat shield is in place and interlock switch is activated (depressed).
VER TICAL CONT ACT T OASTER 8 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 9 P/N 1010729 Rev . C 05/04 Operating Instructions 1. Set the bun adjustment controls (Figure 6) to the desired settings. NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product.
VER TICAL CONT ACT T OASTER 10 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 1 1 P/N 1010729 Rev . C 05/04 W ARNING T urn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
VER TICAL CONT ACT T OASTER 10 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 1 1 P/N 1010729 Rev . C 05/04 SERVICING CONVEYOR BEL TS After a period of time, the conveyor belt links will wear and the conveyor belt will stretch. This will eventually cause the conveyor to jam as it rotates on the sprock- ets.
VER TICAL CONT ACT T OASTER 12 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 13 P/N 1010729 Rev . C 05/04 4. Make sure the spacers are placed inside the tensioner arm. The spacers are smaller than the holes to allow the tensioner to pivot freely .
VER TICAL CONT ACT T OASTER 12 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 13 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING W ARNING T o avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel.
VER TICAL CONT ACT T OASTER 14 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 15 P/N 1010729 Rev . C 05/04 Problem Possible Cause Corrective Action Platen is hot and conveyor belts do not move. T oaster is installed incor- rectly . Perform installation and operating proce- dures (pages 7-8).
VER TICAL CONT ACT T OASTER 14 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 15 P/N 1010729 Rev . C 05/04 Problem Possible Cause Corrective Action Product is over- toasted or platen heat is too high or drop time is too slow T emperature set too high.
VER TICAL CONT ACT T OASTER 16 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 17 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING(continued) Problem Possible Cause Corrective Action Product is over-toasted or platen heat is too high or drop time is too slow .
VER TICAL CONT ACT T OASTER 16 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 17 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Product is getting stuck or conveyor belts stop when product is toasting (continued).
VER TICAL CONT ACT T OASTER 18 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 19 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Conveyor belts are “jumping” or “snapping”. T oaster is installed incor- rectly .
VER TICAL CONT ACT T OASTER 18 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 19 P/N 1010729 Rev . C 05/04 .
VER TICAL CONT ACT T OASTER 20 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 21 P/N 1010729 Rev . C 05/04 REPLACEMENT P ARTS Idler Sprocket Drive Sprocket T emperature Control Drive Motor Assy .
VER TICAL CONT ACT T OASTER 20 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 21 P/N 1010729 Rev . C 05/04 1 001 1264 Conveyor Belt 2 0800204 1/2” Pitch Link, Small 4 0800121 3/4” Pitch Link, Large 37 2 21501 17 Idler Shaft 2 3 001 1375 Conveyor Cover Assy .
VER TICAL CONT ACT T OASTER 22 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 23 P/N 1010729 Rev . C 05/04 REPLACEMENT P ARTS (continued).
VER TICAL CONT ACT T OASTER 22 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 23 P/N 1010729 Rev . C 05/04 REPLACEMENT P ARTS (continued) 21 70 87 17 19 70 20 61 57 50 72 12 12 62 17 70 54 72 1.
P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 25 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 24 P/N 1010729 Rev . A 10/99 REPLACEMENT P ARTS (continued) 49 9 41 6 7 40 76 85 4 2 51 7.
P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 25 P/N 1010729 Rev . C 05/04 OPTIONAL P ARTS – VCT -25 & VCT -50 1 2 3 4 5 1 001K1 18 Butter Wheel Kit, Mechanical 1 (Must be used with #2, 3 & 4) 2 001 1405 Heat Shield, Special 1 (Used with #1) 3 001 1406 Conveyor Cover Assy .
VER TICAL CONT ACT T OASTER 26 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 27 P/N 1010729 Rev . C 05/04 NOTES.
VER TICAL CONT ACT T OASTER 26 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 27 P/N 1010729 Rev . C 05/04 NOTES.
LIMITED W ARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards.
An important point after buying a device Antunes, AJ VCT-50 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Antunes, AJ VCT-50 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Antunes, AJ VCT-50 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Antunes, AJ VCT-50 you will learn all the available features of the product, as well as information on its operation. The information that you get Antunes, AJ VCT-50 will certainly help you make a decision on the purchase.
If you already are a holder of Antunes, AJ VCT-50, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Antunes, AJ VCT-50.
However, one of the most important roles played by the user manual is to help in solving problems with Antunes, AJ VCT-50. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Antunes, AJ VCT-50 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
