Instruction/ maintenance manual of the product JWL-1642EVS-2 Jet Tools
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Operatin g Instruct ions an d Parts Man ual W ood Lat he Models : J W L-1642EVS and JW L-1642EV S-2 WM H T o ol Grou p 2420 Van t age Drive Elgin, Illinois 6 0124 Part Numb er: M- 708359 Phone : 800 - 274 -6848 Re v i s ion B 1 1/07 www.wm htoolgr oup.
2 War rant y an d Ser vi ce W M H Too l Group, Inc., w arrants eve ry product it se lls. If one of ou r t o ols ne eds se rvi ce or repair, one of our Authorize d Se rv ice Cente r s located t hroughou t the Uni t e d S t ate s can gi ve you q uick service.
3 1. Read and under s t and the enti re ow ner’ s manual be f or e att e m pting assembl y or operation. 2. Thi s w ood l athe i s designed and i ntended f or use by proper ly trai ned and experienc ed personnel only .
4 SPEED REC OMMEN DATIONS Diameter of Work Ro ug hi n g RP M General C utting RPM Fi nishing R P M Un de r 2" 1500 3000 3000 2 t o 4" 600 150 0 230 0 4 to 6" 450 1 10 0 1 500 6 t o 8" 45 0 600 1 10 0 8 to 10" 450 60 0 850 10 t o 1 2 " 450 600 85 0 12 to 14" 4 50 450 600 26.
5 Groun ding Instr uctions This t ool m ust be gr ou nde d wh ile in use t o pr ot ect the oper ator fr om elec tric sho ck. In t he event of a malfuncti on or br eakdow n, grounding pr o v ides a path o f l eas t resistance f or e lec tric curr ent to reduce t he ri sk o f elec tric shock.
6 230- Vol t Oper ati on (M odel JWL- 1642EV S-2 on l y) 1. A pl ug wit h a UL/CS A li st i ng suitabl e f or 230V opera t ion (Figur e D) must be c onnected to the power cor d. Contact your local aut hor i zed W MH Tool Group servi ce c enter or qualifi ed el ectrici an f or proper procedur es t o instal l the pl ug.
Introduction Thi s m anual is provi ded by JET c o v ering the safe operati on and mai ntenance proc edures for Model s JWL-16423EVS and JW L-1642EVS-2 W ood Lathes. This m anual contai ns i ns t ructions on installati on, saf e ty precaut ions, general operat ing proc edures, m a i ntenance i ns t ructi ons and part s breakdo wn.
8 S p e c i f i c a t i o n s J W L - 1 6 4 2 E V S J W L - 1 6 4 2 E V S - 2 Stoc k Nu m be r ..................................................... 708359 ................................................................ 708360 Over Bed ..............
9 WARNING Read an d u nd erstand th e e nt ire contents of th is ma n ual before at tempting assembl y or oper ati on! Fai lure to compl y may cause seri ous injury! Contents of the S hi pping Containers 1. Lat he 2. Cast Legs 1. T ailstock 1.
10 3. Lif t the tailstoc k end o f the lathe up f ar enough to sli de a few p i eces o f s cr ap w ood under t he leg, see Figur e 2 . 4. Thread adj us t able f eet (A, Fi g. 2) into stand leg ( B, Fig. 2). Ther e is a f lat spot on the shaf t near the f oot that will accomm odate a wrench.
11 Guard 1. Att ach guard t o the brack et by inserti ng the rod and lif ting up on the plunger ( A, Fig. 5). 2. There are two detents that will hol d the guard i n p l ace. O ne i s f or turning and the other is f or w hen you need t he guard up and out of t he w ay.
12 8. Head stock F aceplat e: ( K , Fig. 8) Used f or tur ning bowls and plat es . T here are a num ber of screw holes for mount ing the workpiec e. Thr ead the f aceplat e ont o the spindl e in a cloc kw i se direc tion, and t ight en two setscre ws .
13 Speed Ch ang e 1. Di sconnect th e machin e fr o m th e pow er sou rce! 2. Loosen t he locking handl e (A, Fig. 11). 3. Lif t up on the tensioni ng hand l e ( B , Fi g. 11) to r e m o v e tensi on f rom t he poly v -belt . You can now posit ion the belt in the desi red speed range.
14 M ount i ng Workpi ece Bet ween Cen ters Spi ndle turni ng t akes place bet w een t he centers of t he l athe. It requi res a spur center in t he headstoc k and a liv e cent er i n t he tail s t ock. 1. W ith a ruler locat e and m ark the cent er on each end by going corner to cor ner , s ee Fi gure 13.
15 Sto ck Sele cti on Stoc k f or spi nd l es s h ould be strai ght gr ained and f ree of checks, c racks, knots and other def ects. It should be cut 1/8" to 1/ 4" lar ger t han the fi nished diam e t er and may requi re additional lengt h to rem o v e ends if required.
16 Cove s 1. Use a spindl e gouge. Wit h t he f lute of the tool at 90 degrees to t he w or kpiece, touch the c enter of the cut ting edge t o the workpiec e and roll in towards the bott o m of the c o v e. S top at the b ottom; atte m p ti n g to go up the opposi te side m ay caus e t he tool to ca tch .
17 Sanding and Finis hing Leav ing clean c uts w ill r educe the am ount of sanding requi red. A d j us t the lat he to a f inishing speed, and begin with fi ne sandpaper (120 gri t or f iner). Coarser san dpaper w ill le a ve deep scratc hes t hat are dif ficult to remove, and dull cri sp details.
18 Face Plate or Chuck W h il e facepl ates are the s im plest, most reli abl e m e t hod o f holdi ng a b l ock of w ood f or turni ng, chuck s can al so be us ed. A chuck i s not a requi re m ent but is handy w hen worki ng on m ore than one pi ece at a tim e.
19 To Sh ape t he Outs ide o f a Bo wl 1. O dd shaped burls, crotc hes and ot her ir regular s haped bl anks requir e s pec ial preparat ion bef ore m ounting in a c huck, or onto a f aceplat e. Remov e the bar k, if ther e is any, f rom what appears to be the c enter of the t op o f w orkpi ece.
20 To Sh ape t he Int erio r of a B ow l 1. S top the lat he and m ove the tailstoc k aw ay . Re m o v e the cen ter fro m the tails tock to prev ent bumping it wit h your elbow. 2. Adjust t he tool support i n f ront o f the bowl just below the center line, a t a ri ght angle to the l a t he bed.
21 A djust in g the C lamp in g M echani sm The c lamps are pre- s et at the f act ory and should not need any adj ustm ent. How ev er, if adjust ment is needed rem o v e the stud (A, F i g. 24). Loos en t he lock ing handl e and sli de the headstoc k, tail s t ock or t ool rest to the edge o f the bed and sl ightly t urn the hex nut (B, Fi g .
22 Tr oubl e s hooting Pro b l em Possi ble Cause So lution Exc es siv e v ibration. 1. W o r kpiece warped, out of round, has m ajor fl aw , or w as im properly prepar ed f or tur ning 2. W o r n s pi ndle beari ngs 3. W orn belt 4. Mot or m ount bolt or handl e loose 5.
23 Stand a nd Be d A ssemb l y.
24 Stand a nd Be d A ssemb l y Ind ex Part No. No . Descrip tion Si ze Qty. 1.......... JW L1642-201 ...............I.D. Label ............................................... JWL- 1642E VS ........................ 1 ............ J W L- 1642-201A .....
25 H eads tock A ssem bly.
26 H eads tock A ssem bly Ind ex Part No. No . Descrip tion Si ze Qty. 1.......... JW L1642-101 ...............H eads t ock ............................................. ............................................... 1 2.......... JW L1642-102 ......
27 H e adstock A s sembly (continued) Ind ex Part No. No . Descrip tion Si ze Qty. 47........ JW L1642-147 ...............O-Ring ................................................... ............................................... 1 48........ JW L1442-122 .
28 Wi r i ng Di agram for JW L-164 2E VS.
29 Wi r i ng Di agram for JW L-164 2E VS-2.
30 In dexe r Posit ions How to u se t h e c hart A di agra m of the index er i s s ho w n at right , as vi ewed fr o m the tail stock end of the Lat he. Points A, B and C are t he holes in t he head casting. The hol es in the spindl e collar m ay be considered as num bered 1 thr ough 12.
31 Notes:.
32 WM H Tool Gr oup 2420 Van t age Drive Elgin, Il l inois 6 0124 Phone : 800 -274-6848 www.wm htoolgr oup.com.
An important point after buying a device Jet Tools JWL-1642EVS-2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jet Tools JWL-1642EVS-2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jet Tools JWL-1642EVS-2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jet Tools JWL-1642EVS-2 you will learn all the available features of the product, as well as information on its operation. The information that you get Jet Tools JWL-1642EVS-2 will certainly help you make a decision on the purchase.
If you already are a holder of Jet Tools JWL-1642EVS-2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jet Tools JWL-1642EVS-2.
However, one of the most important roles played by the user manual is to help in solving problems with Jet Tools JWL-1642EVS-2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jet Tools JWL-1642EVS-2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
